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SH 5107 Dilution Ventilation 2021 - LumiNUS (Update Slide 75)
SH 5107 Dilution Ventilation 2021 - LumiNUS (Update Slide 75)
Industrial Ventilation
Veronica Ong
Scope
1. Definition
2. Applications & limitations
3. Principles & formulas of dilution ventilation
a. build up stage
b. steady state
c. purging stage
4. Dilution for toxic gases & vapours
4. Dilution for flammable gases & vapours
5. Dilution for sensible and latent heat
6. Air movers (blower / fans and eductors)
Principles of Airborne Contaminants Control
• Isolators
Engineering • Segregation
Controls • Automate
• LEV
• Dilution ventilation
PP • Last resort.
E
• For non-routine tasks & emergency
Least situations
effective
What is Dilution Ventilation?
OSHA
https://www.ccohs.ca/oshanswers/prevention/ventilation/introduction.html
Dilution Ventilation
Principles & Formula
Dilution Ventilation - principle
GENERATION
Rate of Rate of
= Rate of inflow of _ Rate of outflow
accumulation of
contaminant X of contaminant X + generation of
contaminant X contaminant X
Steady state:
Rate of generation = Rate of removal
Rate of accumulation = 0
Concentration of contaminant constant (does not mean = 0)
Steady state
Build up stage
Purging stage
Dilution Ventilation - Principles
∆M = (G x ∆t) – (Q x C x ∆t)
V x ∆C = G x ∆t – Q x C x ∆t
V x (∆C / ∆t) = G – Q x C
V x (dC / dt) = G – Q x C
M = mass of contaminant
G = rate of contaminant generation
Q = dilution air flow
V = volume of space
C = concentration of contaminant
Dilution Ventilation - Formula Derivation
Accumulation rate = Generation rate - Removal rate
V x (dC / dt) = G – Q x C
dC = (G/V) x dt – (Q x C/ V) x dt
dC = {(G – Q x C)/V} x dt
{V/(G – Q x C)} x dC = dt
G - QC2 -Q
log ------------ = ------------- (t2-t1)
G - QC1 2.303 k V
G rate of generation, cfm or cms
Q rate of ventilation, cfm or cms
V volume of room, ft3 or m3
C concentration in ppm (parts per 106)
k mixing factor to account for imperfect mixing
Moderate 8 5 4 3
High 11 8 7 6
Mixing Factor k – Dilution Air Distribution
Mixing Factor k – Dilution Air Distribution
Mixing Factor k – Dilution Air Distribution
Mixing Factor k – Dilution Air Distribution
Mixing Factor k – Toxicity
Toxicity vs PEL
TOXICITY PELs
G - QC2 -Q
log ------------ = -------------- (t2 - t1)
G - QC1 2.303 kV
V G - QC
t2 – t1 = - 2.303 k ------ log ------------2
Q G - QC1
If at t1 = 0 and C1 = 0
V G – QC2
t2 – t1 = - 2.303 k ----- log --------------
Q G
Example : Build Up Stage - Time Taken to Build Up Concentration
V G - QC
t2 – t1 = - 2.303 k ------ log ------------2
Q G - QC1
Example
G = 2 cfm of CO
Q = 1,440 cfm
V = 30’x60’x20’ = 36,000 ft3
C1 = 0 ppm at t1 = 0
k=1
Find t2 when C2 = 500 ppm
V G – QC2
t = - 2.303 k ----- log --------------
Q G – QC1
US units:
200,000 0.25 - 4,000 x 750 x 10-6
t = - 2.303 x 2 ------------- log -----------------------------------
4,000 0.25 - 4,000 x 0 x 10-6
Metric units:
= undefined or infinite
i.e. the conc. will never reach 750 ppm under the conditions specified
Built Up Stage - Concentration at Time t
V G - QC
t2 – t1 = - 2.303 k ------ log ------------2
Q G - QC1
Assuming at t1 = 0, C1 = 0
V G - QC2
t2 = - k ------ ln ------------
Q G
G – QC2
ln ------------ = - Q t2 / k V
G
(G – QC2) / G = e (- Q t2 / kV)
G- QC2 = G e (-Q t2 / kV)
QC2 = G - G e (-Q t2 / kV)
C2 is in ppm
Example : Build Up Stage – Concentration at Time t
G
C2 x 10-6 = ---- (1 - e (-Q t / kV)
Q
Q = k x G / (C x 10-6)
t
Q is the dilution air in cfm or cms
G is the contaminant generation in cfm or cms
C is steady state concentration in ppm
k is the mixing factor to account for imperfect mixing
Note: Q is independent of the room dimensions V
Example : Steady State (Gaseous Release)
Given:
G = 2 cfm of CO from an internal combustion engine
C = 200 ppm
k=1
Find Q
Q = k x G / (C x 10-6)
1 x 2 cfm
Q = ----------------
(200 x 10-6)
= 10,000 cfm
Example : Steady State (Aerosol Release)
Given:
G = 1 gm (1,000 mg) per minute of fumes is generated
from arc welding
C = 10 mg/m3
k=1
Find Q
Q=kxG/C
1 x 1,000 (mg/min)
Q = ---------------------------
10 (mg/m3)
= 100 m3/min
Steady State - Dilution Q
Vapour Generation from Liquid Evaporation
In practice, G (gaseous or vapour generation per unit time)
can be determined from the volatile liquid used (evaporation E
in gm or litres per unit time)
Q = k x G / (C x 10-6)
1 pint = 473.2 cc
Example: Steady State – Dilution Q
18916 lpm
Example : Steady State – Dilution Q
MW x C (ppm) x 10-6 x d
Exercise
785 m3 of air
Q = ------------------ x 200 cc / hr
1,000 cc
= 157 m3 of air / hr
G - QC2 -Q
log ------------- = ------------ (t2-t1)
G - QC1 2.303 kV
C2 -Q
log ----- = -------------- (t2-t1) C1
C1 2.303 kV
Purging stage
2.303 kV C1
t2-t1 = ------------- log ----- C2
Q C2
t1 t2
Example : Purging Time
2.303 k V C1
t2-t1 = -------------- log -----
Q C2
V C2
t2 – t1 = - 2.303 k ----- log ------
Q C1
US unit
9,000 ft3 0.25 x 10-6
t = - 2.303 x 1.5 --------------- log -----------------
1,000 cfm 500 x 10-6
= 102 min
Metric unit
254.9 m3 0.25 x 10-6
t = - 2.303 x 1.5 ----------------- log ----------------
0.472 cms 500 x 10-6
= 6,156 s or 102 min
Purging: Concentration at Time t
2.303 k V C1
t2-t1 = --------------- log -----
Q C2
What is Q/V ?
C2/C1 k
Q/V = 1
Q/V = 3
t2- t1
Example : Purging – Concentration at Time t
Metric unit
C2 x10-6 = 500 ppm x10-6 x e-0.094 cms x 1800 s / (2 x 283 m3)
C2 = 370 ppm
Dilution Ventilation
for Flammable Gases / Vapors
Dilution Ventilation for Flammable Gases
24.1 x SG x 100 x E x S
Q = ---------------------------------- Steady State at 21°C, 1 atmsate
MW x LEL x B x d
LEL UEL
% concentration
Flammability limits of common gases & vapours
𝐻 𝑠 =𝑚 𝑎𝑖𝑟 . 𝐶 𝑝 . ∆ 𝑇
𝐻 𝑠 =𝑄𝑎𝑖𝑟 . ρ 𝑎𝑖𝑟 .𝐶 𝑝 .∆ 𝑇
𝑄=𝐻 𝑠 /(ρ . 𝐶 𝑝 . ∆ 𝑇 )
: Air flowrate
. 1.2kg/m3 or 0.075 lb/ft3
: Specific heat capacity of air, 1012 J/kg.°C or 0.24 Btu/lb°F
Comfort Ventilation - Sensible Heat
Any heat that changes the air temperature but not the
moisture content of the air.
()
US Unit
60𝑚𝑖𝑛 0.075𝑙𝑏 0.24𝐵𝑡𝑢 60 𝟏.𝟎𝟖𝐵𝑡𝑢 𝑚𝑖𝑛
Hs(BTU / hr)
Q (cfm) = ------------------ ρ𝑎𝑖𝑟.𝐶𝑝∗ = 3 . ∗ = 3 ∗
1.08 (Ti -T0) 1ℎ𝑟 𝑓𝑡 𝑙𝑏.°𝐹 1 𝑓𝑡 .°𝐹 ℎ𝑟
Hs is the sensible heat generated indoors in BTU/hr
Ti is the desired indoor air temperature in ºF
T0 is the outdoor temperature in ºF
Example: Sensible Heat
Hs(BTU / hr)
Q (cfm) = ------------------
1.08 (Ti -T0)
= 8,889 cfm
Sensible Heat
Metric / SI unit
Hs (watt)
Q (cmm) = ------------------
20 (Ti -T0)°C
Hs is in watt (J/s)
(Ti -T0) is in ºC
1 watt 3.4 BTU/hr
Comfort Ventilation - Latent Heat
𝐻 𝐿=𝑄𝑎𝑖𝑟 . ρ𝑎𝑖𝑟 . ∆ ℎ . 𝐿𝑣
: Air flowrate
. 1.2kg/m3 or 0.075 lb/ft3
Comfort Ventilation - Latent Heat
Metric / SI unit
Hl (watt)
Q (cmm) = -----------------------------------------------------
45,000 x h (kg water vapor / kg dry air)
Hl (BTU / Hr)
Q (cfm) = ---------------------------------------------------------
0.67 x h (grains of moisture / lb of dry air)
5,000
Q = ------------------------- ft3/min
0.67 x (185 - 180)
= 1,492 ft3/min
Psychrometric Chart in °F & grains vapor/lb dry air
Psychrometric Chart in °F
Psychrometric Chart in °C
Temperature, oC
Psychrometric Chart in °C & °F
Dilution Ventilation
Air Movers
(For mobile applications)
Dilution Ventilation Air Movers
Fan or Blower
Axial fan
Centrifugal fan
2 HP
Momentum from compressed air accelerate clean air stream and ejecting it out
from the system into a hazardous space to dilute the contaminants
Eductor - Compressed Air Driven Unit
Eductor - Compressed Air Driven Unit
As the compressed air pressure increases, the air flow rate increases
Typical Eductor Performance
Air flow (cfm) through 6” flexible duct at 80 psig
inlet pressure
Application
1.Toxic gases / vapours & fumes
2.Flammable gases & vapours
3.Sensible heat & latent heat
Re-cap : Build Up Stage, Steady State, Purging Stage
Steady state
Build up stage
Purging stage
Re-cap : Dilution Ventilation for Toxic Gases / vapours
G - QC2 -Q
log ------------ = ------------- (t2-t1)
Generation = Accumulation + Removal G - QC1 2.303 k
V G - QC
t2 – t1 = - 2.303 k ------ log ------------2
Build-up Accumulation = Q G - QC1
stage Generation - Removal
G
C2 ppm = ---- (1 - e (-Q t / kV) x 1,000,000
Q
Q=kG/C G & Q are in cms or cfm
24.1 x E (gm per min) x k
Steady state Q (lpm) = -----------------------------------
Generation = Removal MW x C (ppm) x 10-6 x d
24.1 x SG x E (litre per hr) x k
Q (m /h) = ---------------------------------------
3
MW x C (ppm) x 10-6 x d
2.303 kV C1
t2-t1 = ------------- log -----
Purging Q C2
Accumulation = Removal
C2 = C1 e -Q (t2 - t1) / (kV)
Re-cap : Mixing Factor k
Hs (watt)
Q (cmm) = --------------------
20 (Ti -T0) °C
Sensible
Heat Hs(BTU / hr)
Q (cfm) = -----------------------
1.08 (Ti -T0) °F
Hl
(watt)
Q (cmm) = -------------------------------------------
45,000 x h (kg water / kg dry air)
Latent
Heat
Hl (BTU / Hr)
Q (cfm) = -----------------------------
0.67 x h (grains / lb)
If both sensible heat and latent heat are present, use the higher Q for dilution
as both the heat will be absorbed by the dilution air.
Re-cap : Air Movers
1. Axial fan
2. Centrifugal fan
3. Eductor (air horn or air ejector)
Re-cap : Air Mover Capacity
1. Free air delivery - cfm or cms delivered without any outlet
ducting
2. Effective blower capacity - cfm or cms delivered at the end of
the (depends on duct length, roughness & no of bends)
1. Always use the blowing end for dilution (use exhaust or suction end
only for localized source release i.e. as LEV hood).
2. If there are 2 or more openings, use one for blowing or supplying
outdoor air into the space and use the other for exhausting the
diluted air.
3. Locate the blower and the exhaust fan so that there is no short
circuiting and recirculation.
4. For big confined space, use air mover(s) inside the space to improve
air circulation or mixing.
5. For long confined spaces, use relay fans to move the air through.
6. For deep confined spaces with lighter than air contaminants, supply
dilution air to the bottom and exhaust the diluted air from the top.
7. For deep confined spaces with heavier than air contaminants,
supply dilution air from the top and exhaust the diluted air from the
bottom.