Conventional Island in a Nuclear Power Plant

The Siemens approach as Conventional Island Supplier

Edwin Wolt (Speaker) Manager Conventional Island Development Siemens Energy Sector Dr. Reinhard Kloster (Speaker) Manager Nuclear ST Platform Development Siemens Energy Sector

Atomexpo Moscow, May 26-28th, 2009

Siemens AG 2009 All rights reserved

,5%

The Company
Sector Divisions Industry Automation Drive Technologies Building Technologies Osram Industry Solutions Mobility Fossil Power Generation Renewable Energy Oil & Gas Service Rotating Equipment Power Transmission Power Distribution Former Groups A&D I&S SBT Osram TS

Energy

Industry

PG PTD

Healthcare

Imaging & IT Workflow & Solutions Diagnostics

Med

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Siemens in Nuclear Business Our Strength & Expertise

Siemens has a long lasting history in building nuclear power plants and turbine islands From 1969 Siemens has built as turn key supplier 27 nuclear power plants with more than 30 GW Siemens has performed upgrades of nuclear steam turbines for 63 nuclear power plants over the last decades 2003 Siemens and Areva received the order by TVO to build an EPR Generation 3+ in Olkiluoto/Finland. The plant will be on-line 2012

Siemens has profound competence in building conventional islands

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Nuclear Power Plant - Buildings Interface in a Possible Arrangement

Reactor Building

Fuel Building Nuclear Auxiliary Building Waste Building

Safeguard Building 1 Diesel Building 3+4

Nuclear Island

Conventional Island

Safeguard Building 2+3

Safeguard Building 4 Diesel Building 1+2 Office Building

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C.I. Electrical Building Access Building

Turbine Building
Siemens AG 2009 All rights reserved

Atomexpo 2009-05-27

Responsibility for Design and Construction

Nuclear Island

Conventional Island

Primary Circuit Primary Side Auxiliaries

Balance of Nuclear Island

Water, Steam Cooling Water Cycle Balance of Conv. Island Systems Conv. Island Aux. Systems

Heating, Ventilation, Air Condition (HVAC)

Heating, Ventilation, Air Condition (HVAC)

Balance of Plant

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Atomexpo 2009-05-27

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Siemens Scope for Nuclear Power Plants

Planning, construction, installation and commissioning of new turbine islands Development of two different standard sizes 1200MW / 1600MW From component to turn key supplier

Component Package

Turbine Package

Turbine Island

EPC Turnkey

Siemens offers its Turbine Island as part of the nuclear power plant for pressurized water reactors and boiling water reactors
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European Championship Electricity Generation TWh/a

1 )

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Atomexpo 2009-05-27

1) Nucleonics Weeks (Worldwide) Source: Areva NP

Siemens AG 2009 All rights reserved

Siemens Current Project Expertise with Conventional Islands: Olkiluoto 3

The first new nuclear power plant in Europe for 20 years Uncompromising safety and performance have main priority Lessons learned ensure that the next plant will be built more efficiently Olkiluoto 3 is the most modern nuclear power plant of the generation 3+

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Sum Up
Siemens has long lasting experience in building turn key power plants Regardless of the location of the project Siemens can count on an international network of regional companies, partners and suppliers. Siemens has the capability for the production of the major conventional equipment You can rely on Siemens as a strong partner who keeps out promises!

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Steam Turbine Application Area

Siemens Expertise in full-and half-speed NPP Technology

Nuclear

SST9000 series (NPP half-speed)

References: NPP Obrigheim NPP Atucha NPP Borssele NPP Neckarwestheim I NPP Tullnerfeld NPP Gsgen NPP Trillo References: NPP Stade NPP Biblis A, B NPP Brunsbttel NPP Philippsburg NPP Unterweser NPP Isar 1, 2 NPP Krmmel NPP Grand Gulf I, II NPP Comanche Peak I, II NPP Grafenrheinfeld NPP Grohnde NPP Gundremmingen B, C NPP Brockdorf NPP Emsland NPP Neckarwestheim II NPP Angra 2, 3 NPP Atucha II NPP Olkiluoto 3 NPP Yangjiang 1-6

SST8000 series (NPP full-speed)

Fossil

SST1000 SST6000 series

(CCPP and STPP full-speed)
Electrical Output in [MW]

0
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500
Atomexpo 2009-05-27

1000

1500

2000

Siemens AG 2009 All rights reserved

Steam Turbine Application Area

Siemens Expertise in full-and half-speed NPP Technology
More than 120 Nuclear References incl. Westinghouse and Parsons fleet

Nuclear

SST9000 series (NPP half-speed)

References (Siemens/KWU): NPP Obrigheim NPP Atucha NPP Borssele NPP Neckarwestheim I NPP Tullnerfeld NPP Gsgen NPP Trillo References (Siemens/KWU): NPP Stade NPP Biblis A, B NPP Brunsbttel NPP Philippsburg NPP Unterweser NPP Isar 1, 2 NPP Krmmel NPP Grand Gulf I, II NPP Comanche Peak I, II NPP Grafenrheinfeld NPP Grohnde NPP Gundremmingen B, C NPP Brockdorf NPP Emsland NPP Neckarwestheim II NPP Angra 2, 3 NPP Atucha II NPP Olkiluoto 3 NPP Yangjiang 1-6

SST8000 series (NPP full-speed)

Fossil

SST1000 SST6000 series

(CCPP and STPP full-speed)
Electrical Output in [MW]

0
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1000

1500

2000

Siemens AG 2009 All rights reserved

Steam Turbine Platform Development

Layout Concept
HP-Turbine with performance-optimized inlets and blade path, 4 inlets, 4 outlets 6- or 4-flow LP turbine with flow-optimized inlet and exhaust Water-cooled 4-pole Generator

Vertical MSR* Two heating stages

Small foundation width by vertical MSR arrangement Low level, rigid Hot Reheat Line arrangement

Option: horizontal MSR*

Intercept valves 4 HP valves arranged close to turbine
* Moisture Separator / Re-heater

4 Flexible Cold Reheat Lines with moisture pre-separator

Siemens AG 2009 All rights reserved

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Atomexpo 2009-05-27

NPP half-speed Steam Turbine and Generator Packages (STG Packages) for 50 Hz
Modular approach allows high flexibility and broad range of application
STG Electric Power Output [MW]
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900

HP Turbine Modules:

S60
Cooling Water Temperature

S70

LP Turbine Modules:

L4x20

L4x26

L6x20

L6x26

L6x30

Generator Rating [MVA]

1300 1400 1500 1600 1700 1800 1900 2000 2100 2200

Generator Modules:

SGen5-4000W (Type 1)

SGen5-4000W (Type 2)

STG Package Combinations

G G

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Siemens AG 2009 All rights reserved

NPP Platform
STG Packages for Product and Solution Business
STG Electric Power Output [MW]
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900

Nuclear Islands Conventional Island (Examples)

VVER1200 SWR1000 EPR

STG Package Combinations for Turbine Island Applications

S60 + L4x20 + SGen5-4000W
G

S70 + L6x20 + SGen5-4000W

G

S60 + L4x26 + SGen5-4000W

G

S70 + L6x26 + SGen5-4000W

G

S60 + L6x20 + SGen5-4000W

G

S70 + L6x30 + SGen5-4000W

G

S60 + L6x26 + SGen5-4000W

G

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Siemens AG 2009 All rights reserved

SST-9000 Series Half-Speed Turbines

High Pressure Turbine
Outer Casing 2% Cr Rotor 2% Cr

Double shell concept Mono-block rotor High chrome inner casing Double flow steam path Advanced blade design Full arc admission Optional diagonal inlet stage

High Chrome content materials Erosion / corrosion protection

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Inner Casing 12% Cr

Siemens AG 2009 All rights reserved

Half Speed Turbines

Advanced Blade Design

3 D S
Optimized Blade Shape

3 D V
Optimized Expansion Line

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Moisture Separator Reheater Design Features

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Siemens AG 2009 All rights reserved

SST-9000 Series (Half-Speed Turbine) Design Features

Double Flow Steam Path Single Shell Inner Casing Concept Shrunk on Disk Rotor Erosion Corrosion Protection Advanced 3D Blades LRB Exhaust Area up to 30 m2 Last Stage Blade Height up to 1,830 mm

Outer Casing

Inner Casing

Rotor

Last Row Blade (LRB) Side Inlet

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Avoidance of Stress Corrosion Cracking Shrunk-on disk design

Material Know How
Time to Crack Initiation [h]

Engineering

Heat Treatment

Manufacturing

105 No Crack Initiation 104

Stress Corrosion Cracking due to Hydrogen Embrittleme nt

Shoot peening
800
0.2% Yield Strength [MPa]

103 600

1000 1200 1400

Compressive Stress Area

Crack Growth Rate [m/s]

10-7 10-8 10-9 10-10 10-11 10-12 600 800 Hydrogen Induced SCC 1000 1200 1400

Quality Assurance
US inspection

Shot Peening

0.2%-Yield Strength [MPa]

Rolling of shaft

SIEMENS developed the Technology and Processes to avoid Stress Corrosion Cracking
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Siemens AG 2009 All rights reserved

Shrink-fit Process Olkiluoto 3 - Shrinking of discs and couplings LP Rotor for Olkiluoto 3

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Low Pressure Turbine 30 sqm Last Stage Blade

Da

Tip Diameter Da Blade Length L Blade Weight (incl. Root) Centrifugal Force of one LSB

6,720 mm 1,830 mm 340 kg 12 MN

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Low Pressure Turbine Balancing of LP Rotor

Spin-bunker at Mlheim factory is capable to test low pressure steam turbines of up to 30 m exhaust area

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Atomexpo 2009-05-27

Siemens AG 2009 All rights reserved

Siemens Generators
Product Portfolio
50 and 60 Hz (2 and 4 pole)
MVA 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

Hydrogen/ Water-cooled SGen-4000W Series Hydrogen/ Water-cooled SGen-3000W Series Hydrogen-cooled SGen-2000H Series Air-cooled SGen-1000A Series SGen-100A Series

Siemens is one of the leading suppliers of power generators for industrial and power plan applications from 50 MVA through 2,200 MVA Current Siemens fleet includes: Air cooled: more than 640 units H2 cooled: more than 57 units Water cooled: more than 100 units
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Siemens AG 2009 All rights reserved

Siemens Water Cooled Generators

SGen5-4000W

Frequency / Speed: Rated Line Voltage: Rated Capability: Design: Thermal class: Cooling method:

50 Hz, 1,500 rpm 27 kV 1,300 to 2,200 MVA ( 4-pole ) IEC and ANSI standards Insulation class F Stator winding; direct/axially water-cooled Stator core; direct/axially hydrogen-cooled Rotor winding; direct/axially hydrogen-cooled Brushless From 0.85 lagging to 0.95 leading Max. Efficiency up to 98.98% ( Olkiluoto 3 shop test )

Excitation: Power Factor: Efficiency:

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Siemens AG 2009 All rights reserved

Siemens Generators for Nuclear Applications SGen5-4000W (Type 2)

Stator end winding Coolers Turbine end

Retaining ring Exciter end Stator core

Stator winding

Blower

Hydrogen seal Bearing bracket Leadbox with bushings

Frame

Rotor shaft

Rotor winding

Stator:

High voltage winding insulation (27kV), directly water cooled winding, hydrogen cooled core

Rotor:

4-pole design, directly hydrogen cooled winding, multistage blower, brushless excitation
Siemens AG 2009 All rights reserved

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Atomexpo 2009-05-27

Worlds largest power generator SGen5-4000W (Type 2)

Rating MVA MW Power Factor Terminal Voltage kV Stator Current Amps Efficiency Total Weight Total Length Test 1,992 1,793 0.90 27 42,596 Max 2,191 1,972 0.90 27 46,851

98.98 % 900 tons 16.8 meters

Unit shipped Sep. 2008 Spare shipped Nov. 2008 All of customers challenging requirements met or even surpassed
Atomexpo 2009-05-27

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Siemens AG 2009 All rights reserved

Summary

s Design is based on proven KONVOI technology and service experience s Features of conventional fleet are introduced s 3D blading design for minimal losses s Comprehensive analysis and best experience of LP shrunk-on-disk design s Innovative nuclear turbine generator set design for highest power output and best efficiencies

s Modules of platform concept for application from 1000 MW up to 1900 MW

Page 27 Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved