Professional Documents
Culture Documents
Blast Training
Blast Training
ASSURANCE TRAINING
Blast Competency Training, July 12th
2016
Instructor: Olumide Aluko
Completions are tracked via “signed” MQAR (Manufacturing and Quality Assurance Record) documents.
Blast and Coating Specification Job
Bend Hose
6
Commonly Used Abrasive Blast Material
Steel grit
Steel shot
Safety in Blast and Paint Application (Cont.…)
10
Safety Concern Around the Deadman Valve
Damaged Coupling
11
Hazard information: Abrasive Blast Cleaning
12
Hazard information: Blast Hose Couplings
13
Hazard information: Abrasive Blast Equipment
14
Abrasive Blast Equipment
16
Different Kinds of Hazards
Electric Shock
Suffocation
Explosion
17
Hazard information: Blast Motor
18
Different Kinds of Hazards
Falling Objects
19
Different Kinds of Hazards: (Fall Protection)
Safety Harness
22
Hazards from Blast Cleaning Equipment Cont...
23
Hazards from Blast Equipment: Carbon Monoxide
25
Hazards From Blast Cleaning Equipment's (cont…)
Cleaning Solvents
Paint Materials
Spray Equipment
Support Equipment
Environment
27
Safety Measures: Ventilation (Cont.…)
28
Use HEPA Filtered Vacuum (cont.…)
29
Safety Measures: Personal Hygiene (cont.…)
Prohibit eating,
30
Safety Measures (cont.…)
31
Safety Respirators (Niosh-Certified) cont.…
32
NIOSH Approved Respirators (cont.…)
33
Safety Respirators (Cont.…)
34
NIOSH Approved Respirators
35
Safety Respirators (Cont.…)
36
NIOSH Approved Respirators (cont.…)
37
Safety Measures (Cont.…)
38
Personal Protective Equipment
Hearing Protection
Helmet
39
Safety Measures (Cont.…)
40
Safety Measures: Worker Training (cont.…)
41
Safety Measures: Educate on Use of Controls Cont.
42
Safety Measures (cont.…)
43
Ambient Conditions per ISO 8502-4
44
Ambient Conditions per ISO 8502-4
45
Environmental Psychrometer + IR Thermometer
(EXTECH HD500)
46
(Extech HD500 Psychrometer): Values to TSTI
Increases accuracy
Infrared capability
47
Electronic Hygrometer (Positector DPM)
48
Ambient Condition: Surface Temperature
49
Ambient Conditions (Cont.…)
50
Substrate Pre-Blast Conditions
51
Substrate Pre-Blast Conditions: Testing for Soluble Salt
52
Substrate Pre-Cleaning
53
Substrate Pre-Blast Conditions: Oil and Grease Cont.…
54
Substrate Post-Blast Conditions: Contaminants
55
Paint Marker Residue on a Section after Blast
57
Substrate Pre-Blast Conditions: Contaminants
58
Substrate Pre-Blast Conditions: Contaminants
61
Condition of Steel Tower Surface Before Blast
62
Surface Imperfections
63
Surface Imperfections Cont.…
Weld Spatter
Sharp Edges
64
Design Problem – Weld Defects (Cont.…)
Weld Spatter
65
Design Problem – Weld Spatter (Cont.…)
66
Fabrication Defect – Rough Weld (Cont.…)
67
Fabrication Defect – Weld Crack (Cont.…)
68
Fabrication Defect – Weld Crack (Cont.…)
Weld Crack
69
Fabrication Defect – Weld Burn Through (Cont.…)
70
Fabrication Defect – Weld Porosity (Cont.…)
Weld Porosity
71
Weld Defect – Slag (Cont.…)
72
Weld Defect – Undercut (Cont.…)
73
Weld Defect – Wire Stub (Cont.…)
Wire Stub
74
Weld Defect – Arc Strike (Cont.…)
Arc Strike
75
Surface Preparation (cont.…)
76
Corrosion Product: Mil Scale
77
Corrosion Product
78
Abrasive Blasting Cleaning Unit/Blast Booth Cont.…
79
Surface Preparation (Cont.…)
80
Surface Preparation (Cont.…)
81
Surface Preparation – Important Rule (Cont.…)
82
Objectives of Surface Preparation (cont…)
Eliminate contaminants
83
Primary Elements of a Blasting System
84
Abrasive Blasting Cleaning Flow Diagram Part Cont.…
85
Pressure Blasting Cleaning Equipment Cont.…
87
Pressure Blasting Cleaning Equipment Cont.…
Metering Valve Uses Gravity to Feed Abrasive into Fast Flowing Stream of
Compressed Air 88
Abrasive Blasting Cleaning Air Compressor Cont.…
89
Air Compressor Moisture Separator Cont.…
90
Centrifugal Wheel Blasting
91
Centrifugal Wheel Blasting Unit
92
Wheel Blasting Cleaning Critical Part Cont.…
Recommended for your Abrasive Recycle Unit Vent for high Efficiency
93
Centrifugal Wheel Blasting cont.…
94
Centrifugal Wheel Blasting Unit cont.…
95
Centrifugal Wheel Blasting cont.…
96
Centrifugal Wheel Blasting cont.…
97
Centrifugal Wheel Blasting cont.…
103
Centrifugal Wheel Blasting cont.…
104
Abrasive Blast Pneumatic Control & Remote Cont.…
106
Dust Collector Cont.…
107
Dust Collector Cont.…
108
Dust Collector Maintenance Tips Cont.…
Dust on cell plate floor indicates leakage between dirty & clean
side of the collector
109
Parameters Before Choosing An Abrasive
110
Conditions of An Abrasive: Abrasive Wear Cont.…
Abrasive Wear
111
Parameters Before Choosing An Abrasive cont.…
112
Parameters Before Choosing An Abrasive cont.…
Type of surface
Environment constraints
113
Types of Abrasives Available
Naturally Occurring
Steel Shot
115
Types of Abrasives Available
Steel Grit
116
Types of Abrasives Commonly Used
118
Types of Abrasives Commonly Used
Steel Grit
119
Abrasive Blast Machine
120
Abrasive Blast Machine cont.…
121
Maintaining a Well-Balance Operating Mix: Advantages
122
Maintaining a Well-Balance Operating Mix Cont.…
123
Maintaining a Well-Balance Operating Mix Cont.…
124
Maintaining a Well-Balance Operating Mix Cont.…
125
Maintaining a Well-Balance Operating Mix Cont.…
132
Surface Profile Cont.…
133
Surface Profile/Anchor Pattern Cont.…
Abrasive Blast with Profile around the Flange Area of a Tower Section
134
Surface Profile/Anchor Pattern Cont.…
Blast MQAR
135
Rust Back Cont.…
136
Surface Preparation Summary Cont.…
137
Surface Preparation Summary Cont.…
138
Surface Preparation Summary Cont.…
139
Surface Preparation Summary Cont.…
140
Surface/Anchor Profile (cont.…)
141
Testex/Replica Tape (ASTM D4417 Method C) (cont.…)
142
Anvil Micrometer (cont.…)
143
Testex Tape and Swizzle Stick (cont.…)
144
Anvil Micrometer Procedure (cont.…)
145
Documenting Anvil Micrometer Reading on MQAR
(Cont.…)
147
Surface Profile Gauge (ASTM D4417 Method B) (cont.…)
Elcometer 224
148
Visual Comparator (cont.…)
Visual Comparators
149
SSPC VIS-1 Rust Grades (A-D)
150
Reference Standards: Abrasive Blast Cleaning
NACE No. 8/SSPC-SP 14 Traces of tightly adherent mill scale, rust, and coating
Industrial Blast Cleaning residues are permitted to remain on 10 percent of each
unit area.
152
Post Blast: Surface Finish and Cleanliness
153
SSPC-VIS1 Reference Photograph
SSPC-VIS1:
Visual standard for abrasive blast cleaned steel
surfaces
154
NACE/SSPC Standards for Surface
Preparation of Steel
155
Hand Tool Equipment for Surface Preparation
of Steel
Power Tool Equipment for Surface
Preparation of Steel
157
NACE/SSPC Standards for Surface
Preparation of Steel
158
Overview of Blast Process in Trinity Towers
Needle Pressure Gauge Used for Air Pressure Check at the Nozzle
164
Overview of Blast Process in Trinity Towers Con…
165
Overview of Blast Process in Trinity Towers Con…
166
Overview of Blast Process in Trinity Towers Con…
167
Overview of Blast Process in Trinity Towers Con…
Blasted ID Flanges
168
Overview of Blast Process in Trinity Towers Con…
169
Overview of Blast Process in Trinity Towers Con…
172
Overview of Blast Process in Trinity Towers Con…
Air Coupler – Q4x Mated with Q3x , Main line to the Whip
173
Overview of Blast Process in Trinity Towers Con…
Air Coupler – Q4x Mated with Q3x , Main line to the Whip
174
Overview of Blast Process in Trinity Towers
Con…
#2
176
Maintenance of Blast Equipment Con…
180
Critical Factors in Blast Equipment Maintenance Con…
182
Critical Factors in Blast Equipment Maintenance Con…
Venturi Nozzle
184
Critical Factors in Blast Equipment Maintenance Con…
Velocity needed
186
Maximum Nozzle Size Relative to Compressor Size
187
Critical Factors in Blast Equipment Maintenance Con…
Activate CSP-0005-1 Log If the Hold Times & Overcoat Intervals is Exceeded
194
Questions?