Acs800 Portfolio Presentation

You might also like

Download as ppt, pdf, or txt
Download as ppt, pdf, or txt
You are on page 1of 80

ABB industrial drives

ACS800
Araneta M. Ocampo, August 12, 2013


© ABB Oy
2008
ACS800 product series

 Wide power range : 0,55 to 5600 kW


 Extensive offering :
 Single drives modules
 Drive modules
 Multidrives

 Key benefits :
 Compact and complete products
 Many easy-to-use programming solutions
© ABB LV AC Drives - 2008

 Improved process control


 Premium technology

ACS800 product series
single drive
Motors
6-pulse
Supply Unit M

12-pulse
Supply Unit
(Medium Voltage)

Software:
Regenerative Braking • Standard
Supply Unit Chopper • Winch Control
• System Control
3 AC • Master-Follower
• Crane Drive Control
multidrive • Extruder Control
Supply Section Drive Sections • Pump & Fan Control
Output
Filters
• Centrifuge Control
6-pulse • Spinning Control &
Supply Unit - dU/dt
- sine Traverse Control

M
© ABB LV AC Drives - 2008

12-pulse
Supply Unit M
M
Regenerative
Supply Unit

ACS800 common features

ACS800 common features


© ABB LV AC Drives - 2008


ACS800 common features – user interface

 Simple and intuitive interface in 14


languages
 Actual display of 3 values
 Parameter upload/download
(parameter back-up)
1 L -> 1242.0 rpm
 Intelligent Start-Up Assistant FREQ 45.00 Hz
CURRENT 80.00 A
 Easy programming POWER 75.00 %

 Built-in help function


 Removable
 Can control up to 31 drives
© ABB LV AC Drives - 2008

 Backward compatible with ACS600


ACS800 common features – hardware options

All ACS800 drives can be enhanced with :


 Brake options
 Brake chopper (standard & built-in
depending on models)
 Brake resistor
 EMC filters
 Sine filters
 du/dt filters
© ABB LV AC Drives - 2008


ACS800 common features – control I/O

 Standard I/O
 7 digital inputs, expandable to 13
 3 relay outputs, expandable to 7
 3 analog inputs, expandable to 5
 2 analog outputs, expandable to 4

 Optional I/O
 Analog I/O extension
© ABB LV AC Drives - 2008

 Digital I/O extension


 Pulse encoder interface


ACS800 common features – control I/O

Extensive range of Fieldbus adapters:

 PROFIBUS  LONWORKS®
 Modbus  CANopen
 ABB CS 31  Siemens Building Automation
 ABB AF100  Landis Division FLN
 ModbusPlus  Johnson Controls N2
 DeviceNet  EtherCAT
 InterBus-S
© ABB LV AC Drives - 2008


ACS800 common features – PC tools
Solutions for data collection, graphing
and maintenance:

 DriveAP: to create, edit and download


adaptive programming
 DriveWindow 2: easy maintenance and
remote monitoring
 DriveWindow Light 2: easy maintenance
and offline analysis
 DriveSize: helps select the optimal motor,
drive and transformer
 DriveOPC: remote monitoring and link to
© ABB LV AC Drives - 2008

Microsoft® applications


ACS800 application program examples

 Crane control for fast and safe crane control


 Centrifuge control for effective separation of solids from
liquids and coordinates speed difference control
 Extruder control for reliable and safe extrusion
 Master/follower for load sharing between mechanically
connected motors
 Pump and fan for sequential closed loop control of pumps
control and fans
 Spinning & traverse for high quality yarn production
control
 Motion control for positioning and synchronising
in machinery applications
© ABB LV AC Drives - 2008

 Winch control for precise and safe winches control


ACS800 common features – NETA-01 module

Possibility to add web capabilities to the drives


using the NETA-01 module :

 Allows remote monitoring,


configuring, diagnotics and control
 No programming needed
 Password protected
 Controls up to 9 drives
 compatible with SCADA systems
© ABB LV AC Drives - 2008


ACS800 common features
Features Benefits
 Compact modules
 Savings in energy, space, installation,
 Common control features, cabling and maintenance
common tools
 Less training, engineering, commissioning,
 DTC technology
documentation, spares and support needed

 Programmability
 Fast and accurate control, immediate
response to load changes
 Flexibility  Ready made demanding applications.
 Engineering / configuration Tailor made solutions or customers
tools applications
 Large scale of options, ratings and voltages
© ABB LV AC Drives - 2008

 Easy to choose, easy to buy, easy to use


Product variants within ACS800 product series
 ACS800 single drives
 ACS800 drive modules
 ACS800 multidrives

 ACS800 liquid-cooled drives


 ACS800 low harmonic drives
 ACS800 regenerative drives
© ABB LV AC Drives - 2008


ACS800 single drives

Single drives
© ABB LV AC Drives - 2008


ACS800 single drives
Compact and complete
 Common technology for different
applications
 Wide power and voltage range
 0.55 kW to 2800 kW
 200 V to 690 V
 Premium Technology - DTC
 Adaptive Programming
 Easy installation
 Environmentally sound products
© ABB LV AC Drives - 2008

 Backward compatible
 CE, C-UL US, CSA, C-tick


ACS800 single drives portfolio

ACS800 single drives :

 Wall-mounted drives, ACS800-01


 Wall-mounted regenerative drives, ACS800-11
 Wall-mounted low harmonic drives, ACS800-31
 Free-standing drives, ACS800-02
 Cabinet-built drives, ACS800-07
 Liquid-cooled drives, ACS800-07LC
 Cabinet-built regenerative drives, ACS800-17
 Cabinet-built low harmonic drives, ACS800-37
© ABB LV AC Drives - 2008


ACS800 single drives
ACS800-01 wall-mounted single drive
 From 1.1 to 200 kW
 Full voltage range from 230 to 690 V
 Frames R2 to R6
 Compact and complete
 IP21 (UL type 1)
 Optional IP55 (UL type 12)
 User-friendly
 Everything inside
 Start-up Assistant
© ABB LV AC Drives - 2008


ACS800 single drives
ACS800-01 wall-mounted single drive
 3 slots for option modules
 Factory installed or easily extendable
 Certified for marine applications
 Built-in options
 I/O extension modules
 Fieldbus modules
 Pulse encoder module
 Fibre optic link module
 EMC filter
© ABB LV AC Drives - 2008

 Braking chopper

Back to single drives



Back to ACS800 products
ACS800 single drives
ACS800-02 free standing single drive
 Compact and complete
 From 45 to 560 kW
 IP21 protection degree
 Frames R7 and R8
 Easy installation
 Everything inside
 Two mounting directions
 Narrow design
 Enclosure extension (option)
© ABB LV AC Drives - 2008

 For options like contactor and


motor thermal protection
 Fuse switch as standard

ACS800 single drives
ACS800-02 free standing single drive
 ACS800-02 power and voltage range
 45 - 200 kW / (3~ 208 V to 240 V supply)
 90 - 400 kW / (3~ 380 V to 415 V supply)
 110 - 500 kW / (3~ 380 V to 500 V supply)
 90 - 560 kW / (3~ 525 V to 690 V supply)
 Highly programmable and can easily be adapted to
different applications
 Extremely compact and narrow bookshelf-style unit
with a free-standing enclosure
 2 mounting directions (bookshelf or sideways)
© ABB LV AC Drives - 2008

 All the important features and options inbuilt

Back to single drives



Back to ACS800 products
ACS800 single drives
ACS800-07 cabinet-built single drive
 From 45 to 2800 kW
 IP21, IP22, IP42, IP54 or IP54R
 Frame sizes R6, R7, R8 and
n*D4 + n*R8i
 Compact design
 Small size, high output
 Customized solutions
 Wide variety of different
standardised configurations
including all ACS800-01/02
© ABB LV AC Drives - 2008

options
 Custom design by application
engineering


ACS800 single drives
ACS800-07 cabinet-built single drive
 ACS800-07 power and voltage range
– 45 - 1450 kW / (3~ 380 V to 415 V supply)
– 55 - 1900 kW / (3~ 380 V to 500 V supply)
– 45 - 2800 kW / (3~ 525 V to 690 V supply)
 Frequency 0 to 300 Hz
 Marine design available as option R6

 Flexible and programmable drive built in a


robust cabinet
 Provides high performance and high overload
capacity
© ABB LV AC Drives - 2008

R7&R8


ACS800 drive modules

Drive modules
© ABB LV AC Drives - 2008


ACS800 drive modules
Drive module offering
 Designed to be built into a customer´s own
cabinet
 Optimized design for cabinet assembly
 Compact and modular design allowing wide
variety of variants
 Easy cabling
 EMC compliant modules available
 Wide range of in-built options
 Extensive documentation
 Available in regenerative and liquid-cooled
© ABB LV AC Drives - 2008

versions


ACS800 drive modules portfolio

ACS800 drive modules :


 Single drive modules, ACS800-04

 Multidrive modules, ACS800-x04

 Regenerative single drive modules,


ACS800-14

 Liquid-cooled single drive module,


ACS800-04LC
© ABB LV AC Drives - 2008

 Liquid-cooled multidrive module,


ACS800-x04LC


ACS800 drive modules
ACS800-04 for optimised panel building
 From 0,55 to 1900 kW
 0.55 - 200 kW: ACS800-04 (R2 - R6)
 30 - 560 kW: ACS800-04 & -04M (R7 & R8)
 400 – 1900 kW: ACS800-04 (n*D4 + n*R8i)
 Protection classes
 IP20 for frames R2 to R6, IP55 optional
 IP00 for frames R7, R8 and n*R8i
 Easy cabinet assembly
 Compact design
© ABB LV AC Drives - 2008

 Rittal design documentation


ACS800 drive modules
ACS800-04 for optimised panel building
 Side by side installation design
 Separate control unit for R7, R8 and R8i
 For easy panel & system integration
 Large scale of different options both electric and
mechanical kits.
 EMC compliant modules
 No need for special EMC cabinet
 Certified for marine applications
 Prevention of unexpected start-up available
© ABB LV AC Drives - 2008


ACS800 drive modules
ACS800-04M for even more options
Frames R7 and R8 similar to ACS800-04
but with more variants available :

 IP20 enclosure class


 EMC filter for 1st environment, Category
C2 (requires also EMC enclosure)

 Superior flexibility (37 mounting variants)


 Bookshelf or flat mounting
 Various output busbar options
© ABB LV AC Drives - 2008

 Bottom exit of motor cables (frame size R7


only)

+ all ACS800-04 options


Back to drive modules

Back to ACS800 products
ACS800 drive modules
ACS800-x04 multidrive modules
 Wide power range
 1.1 to 500 kW (R2i –R8i)
 450 to 2000 kW (n*R8i)
 Optional RITTAL cabinet mechanical kit
 Includes rectifier- and DC-supplied inverter modules
 LCL filter standard with ISU modules
 Highly flexible, configurable and programmable drive
 Compact and integrated design
 means reduced floor space
© ABB LV AC Drives - 2008

 modular construction enables easy installation and


maintenance


ACS800 drive modules
ACS800-x04 multidrive modules

ACS800 multidrive modules:


 ACS800-104: 1.1 – 1900 kW Inverter modules
 ACS800-204: 100 - 1800 kW IGBT module
 ACS800-304: 150 - 450 kW 2Q 6-pulse Diode module
 ACS800-404: 460 - 3150 kW 4Q 6-pulse Thyristor module
 ACS800-704: 300 - 4200 kW 2Q 6/12-pulse Diode module
© ABB LV AC Drives - 2008


ACS800 drive modules
ACS800-x04 multidrive modules

R3i R2i
R5i R4i
R7i
Inverter modules
Frame sizes R2i - R7i
R8i 1.1 to 160 kW, 380 to 690 V
D3 / D4
Inverter modules
Rectifier modules
© ABB LV AC Drives - 2008

Frame size R8i - 4*R8i


110 - 2000 kW, 380 to 690 V Frame sizes D3 - x*D4
150 to 4200 kW, 380 to 690 V


ACS800 drive modules
ACS800-x04 inverter modules : R2i to R5i

 From 1.1 kW up to 55 kW
 Voltage from 380 V to 690 V
 Based on ACS800-01 (R2 - R5) mechanical
structure
 DC-supplied unit
 RMIO inside of the module
 All units are coated
 Capacitor charging functions inside
© ABB LV AC Drives - 2008


ACS800 drive modules
ACS800-x04 inverter modules : R7i
 45 kW to 160 kW, 380 V – 690 V
 Coated boards as standard
 Bookshelf design
 Capacitor-charging circuit (inside module)
 du/dt filter (outside mod.) standard for 690V

 Easy service and maintenance


 Easy module fixing to the cabinet
 Main components changeable from one
direction
 Fast cooling fan change
© ABB LV AC Drives - 2008


ACS800 drive modules
ACS800-x04 inverter modules : R8i to 4*R8i

 Bookshelf design
 Only one core module size for 110 to
2000 kW : less components, less spare
parts
 Higher ratings with parallel connected
units
 Flexible power extensions on site by
adding units
 Advanced self diagnostic with
redundancy
 Self-adjusting cooling according to
conditions : reduced noise level,
© ABB LV AC Drives - 2008

extended life time, energy savings

Back to multidrives
Back to drive modules

Back to ACS800 products
ACS800 multidrives

Multidrives
© ABB LV AC Drives - 2008


ACS800 multidrives
Basic design concept of an ACS800 multidrive:
 Common DC bus bar
 Single power line connection
 Shared energy and motor-to-motor
braking without braking chopper or
regenerative supply unit
 Reduced line current
 Energy savings
 Common braking resourced to
several drives
© ABB LV AC Drives - 2008

 Savings in cabling, installation and


maintenance costs


ACS800 multidrives
ACS800 multidrive product offering
 Drive units from R2i to 12 x R8i
 Protection class
 IP21 as standard
 Optional IP22 / IP42 / IP54
 Coated boards as standard
 Does not require use of separate
MCC
 Built-in redundancy through parallel
connected modules
© ABB LV AC Drives - 2008

 Each module is a complete three-


phase inverter


ACS800 multidrives

 Integration and compact design


 Reduced floor space
 Options inside the drive
 Easy handling, also with retrofits
 Simpler construction
 Easier installation
 Easier maintenance
 Higher availability
 Large number of options, ratings
and voltages
 Ready-made for demanding
applications
© ABB LV AC Drives - 2008


ACS800 multidrives

Redundancy

 Built-in redundancy through parallel U V W


connected modules
V W

 Each module is a complete three-phase M


U

inverter
 Enables running with partial load if one ACS800 multidrive
module fails
= = =
 Provides for higher drive availability and ~ ~ ~
greater process uptime U V W
U V W U V W
 Unique in drives - not available in
© ABB LV AC Drives - 2008

previous generation ABB drives


V W

M
U


ACS800 multidrives offering
ACS800 multidrives :

 Multidrive cabinets, ACS800-x07


 Liquid-cooled multidrive cabinets, ACS800-x07LC
© ABB LV AC Drives - 2008


ACS800 multidrives
ACS800-x07 multidrive cabinets
 Power range : 1.1 - 5600 kW
 Voltage from 380 V to 690 V
 From R2i up to 12*R8i
 IP21, optional IP22, IP42, IP54
 Smart inverter concept including all ACS800
single drives features
 High efficiency, with latest IGBT technology
 Wheeled module with plug-in connectors - fast
maintenance
© ABB LV AC Drives - 2008

 Advanced self diagnostics with redundancy in


parallel connected units


ACS800 multidrives
ACS800-x07 multidrive cabinets

 Drive units ( INU )  IGBT supply unit ( ISU )


ACS800-107: 3...6970 kVA ACS800-207: 70...5450 kVA
© ABB LV AC Drives - 2008

 Diode supply unit ( DSU )  Dyn. braking unit( DBU )


ACS800-307 / 507: 200...5300 kVA ACS800-607: 320...2400 kW
 Thyristor supply unit ( TSU )  3 phase brake unit
ACS800-407 / 807: 680...6500 kVA ACS800-607: 500...6500 kW

ACS800 multidrives
ACS800-x07 multidrive cabinets : R2i to R5i
 DC-fed module
 1,1 kW to 55 kW, 380V - 690V
 Based on ACS800-01 (single drive)
 RMIO-board inside
 Protection class IP20 (with door open)
 Coated boards as standard
 Options:
 Prevention of unexpected start up
 I/O´s and fieldbus connection
 capacitor-charging circuit (inside
module)
© ABB LV AC Drives - 2008


ACS800 multidrives
ACS800-x07 multidrive cabinets : R8i to 12*R8i
 Bookshelf design
 Only one core module size for 160 to 5600 kW
 Small dimensions, high output power
 Half size compared to previous product
 Higher efficiency, with latest IGBT technology
 Plug in connectors – fast maintenance
 Advanced self diagnostic with redundancy
 in parallel connected units
 Self adjusting cooling according to conditions
© ABB LV AC Drives - 2008

 Reduced noise level, extended life time,


energy savings

Back to multidrives

Back to ACS800 products
ACS800 liquid-cooled drives

Liquid-cooled drives
© ABB LV AC Drives - 2008


ACS800 liquid-cooled drives

Why liquid cooling?


 Water transfers heat 3500 times better than air (e.g. one litre)
 Increased power density, smaller foot print
 No outside air needed to be blown through cabinet
 The power of pump and fan is small per drive -> more silent
operation and better total efficiency
© ABB LV AC Drives - 2008

Bangkok’s new airport


has no air-conditioning,
it’s liquid-cooled!

ACS800 liquid-cooled drives
Main advantages
 Compact size, fits better in limited space
 Ultra high power dynamic braking units
 Totally enclosed cabinet
 suitable for harsh ambient conditions
 98% of heat losses carried out with coolant
 no additional air conditioning needed
 ACS800 liquid-cooled drives support
redundancy
 Silent operation
© ABB LV AC Drives - 2008

 pleasant to be in electrical room


ACS800 liquid-cooled drives portfolio

 ACS800-04LC liquid-cooled single drive module


 ACS800-x04LC liquid-cooled multidrive module
 ACS800-07LC liquid-cooled single drive
 ACS800-x07LC liquid-cooled multidrive cabinet

External liquid
circuit
OUT
© ABB LV AC Drives - 2008

IN


ACS800 liquid-cooled drives
ACS800-04LC liquid-cooled single drive modules

 Power range 200 to 2240 kW


 Full voltage range 380 - 690 V
 6 pulse or 12 pulse solution (18 and 24 pulse
solutions easy to configure)
 Based on direct liquid-cooling method
 AC-line choke inside of the DSU module
 du/dt filter inside of the INU module

 IEC, UL, CSA and marine type approvals


© ABB LV AC Drives - 2008


ACS800 liquid-cooled drives
ACS800-04LC liquid-cooled single drive modules

 Modules scope based on D3, D4-3*D4 + R8i-4*R8i


 Installation racks available
 Controls based on separate RDCU-unit + optional panel

 Options
 Liquid cooling unit 70 or 195 kW as stand-alone cabinet
 Mechanical kits for RITTAL TS8 as separate items
 Electrical kits as separate items
 Common ACS800 options available
© ABB LV AC Drives - 2008

Back to LC drives
Back to drive modules

Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules

 ACS800-1007LC liquid-cooling unit

 ACS800-304LC and ACS800-704LC DSU


modules
 ACS800-104LC inverter unit
 ACS800-204LC IGBT Supply modules
 ACS800-604LC braking chopper modules
© ABB LV AC Drives - 2008


ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules
 Power range 1.1 to 2240 kW
 Full voltage range 380 - 690 V
 Compact size
 Power density more than 1MW / m3
 "All inside" theme, ready-made package
 Very low noise level
 Efficient heat transfer
 Easy maintenance
 Low installation, operation and maintenance
© ABB LV AC Drives - 2008

cost


ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules
 Installation racks available
 RITTAL TS8 cabinet design
 IEC, UL & CSA and marine certifications
 Extensive support material (manuals,
dimensional drawings…)
 Optional units
 Liquid cooling unit 70 or 195 kW
 Dynamic braking unit R7i – 5xR8i
© ABB LV AC Drives - 2008

Back to LC drives
Back to drive modules

Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-07LC liquid-cooled single drive
 Wide power range 200 - 5600 kW
 Full voltage range 380 - 690 V
 Totally enclosed cabinet with IP classes:
 IP42 as standard and IP54 as option
 IEC, UL & CSA and marine type approvals

 Options:
 Liquid cooling unit (LCU) 70 kW or 195 kW
 Dynamic braking unit (DBU) R7i – 5*R8i (250 – 6500 kW cont.)
 Incoming unit (ICU) for ACB or switch fuse and contactor
© ABB LV AC Drives - 2008

 RFI-filter (<1000A), Sine-filter


 DC-charging circuit (OESA, contactor, resistors and diodes)
either external or internal


ACS800 liquid-cooled drives
ACS800-07LC liquid-cooled single drive

 Inbuilt redundancy through parallel-


connected modules
 Ability to run with partial load if one
modules fails
 Based on direct liquid-cooling method
 No need for air filtering
 EMC category C3 as standard, C2 as
option
© ABB LV AC Drives - 2008

Back to LC drives
Back to single drives

Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets

 ACS800-1007LC Liquid-cooling units


 ACS800-307LC and ACS800-507LC
Diode supply units
 ACS800-107LC Inverter units
 ACS800-207LC IGBT Supply units
 ACS800-607LC Dynamic braking units
© ABB LV AC Drives - 2008


ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets
 Power range 1.1 to 5600 kW
 Full voltage range 380 - 690 V
 IP42 as standard and IP54 as option
 Compact size
 "All inside" theme, ready-made package
 Very low noise level
 IEC, UL & CSA and marine certifications
 Easy maintenance
 Low installation, operation and maintenance
© ABB LV AC Drives - 2008

costs


ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets
 Standard units
 Aux. control unit 400 and 600mm
 Incoming unit 400, 600 and 1000mm
 Optional units
 Liquid cooling unit 70 or 195 kW
 Dynamic braking unit R7i – 5xR8i
 Input unit 400, 600 and 1000mm
 Output unit 300 – 2 x 600mm
 RFI-filter (<1000A, 300mm), Sine-filter (400
or 1000mm)
© ABB LV AC Drives - 2008

 Common ACS800 options available

Back to LC drives
Back to multidrives

Back to ACS800 products
ACS800 low harmonic drives

Low harmonic drives


© ABB LV AC Drives - 2008


What are harmonics?
 An Electricity Supply is hardly ever
 a pure sine wave
 with voltage and current in phase
 The current will normally lag the voltage resulting to
Power Factor lower than 1.0
 The voltage is normally distorted
 Overall distortion is the Total Harmonic Distortion
(THD)
 Harmful effects of harmonics
 Excessive heating of devices
 Damage to sensitive electronic equipment
 Interference with communications equipment
 Different methods have been used to reduce
© ABB LV AC Drives - 2008

harmful effects
 Chokes, multi-winding transformers, passive filters,
active filtering


What is a low harmonic drive?

 Harmonics mitigation built


in the drive
 Drive equipped with an active
supply unit
 In-built LCL line filter
 Low line harmonic content
 Total current distortion less
than 5.0%
 Simple alternative to
 Multi-pulse solutions
External filter arrangements
© ABB LV AC Drives - 2008


Operation principle

Diode supply
 IGBT line supply controls the
current
 Sinusoidal line current
 Low distortion below

Active supply
switching frequency

 Line filter removes high order


Current spectrum of low harmonic drive
components 100

 Cleans the waveform above 10

switching frequency Percentage [%] 1

0,1

 Disturbance free
© ABB LV AC Drives - 2008

0,01

0,001
Diode supply

0,0001
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000


Frequency [Hz]
ACS800 low harmonic drives portfolio

 Wall-mounted low harmonic


drive ACS800-31
5.5 - 110 kW

 Cabinet-built low harmonic


drive ACS800-37
45 - 2800 kW
© ABB LV AC Drives - 2008


ACS800 low harmonic drives
ACS800-31 wall-mounted low harmonic drive
 From 5.5 to 110 kW
 Enclosure class IP21
 Voltage classes
 230 V, 400 V, 500 V and 690 V
 Two frame sizes : R5 and R6
 Global product markings
 CE, UL, CSA, C-Tick
 Integrated supply unit
© ABB LV AC Drives - 2008


ACS800 low harmonic drives
ACS800-31 wall-mounted low harmonic drive

 One package, all included


 Easy solution
 No external filtering devices
 No multi-pulse arrangements
 Total current distortion less than 5%
 Power factor 1.0 at any load conditions
 Optional inbuilt EMC filters for
categories C2 and C3
 Optional output filters
© ABB LV AC Drives - 2008

Back to single drives



Back to ACS800 products
ACS800 low harmonic drives
ACS800-37 cabinet-built low harmonic drive
 From 45 to 2700 kW
 IP21, optional IP22, IP42, IP54 or IP54R
 Frames R6 to n*R8i
 Voltage classes
 400 V, 500 V and 690 V
 Marine design available as option
 Customized solutions
 Wide variety of different standardised
configurations
© ABB LV AC Drives - 2008

 Custom design by application engineering


ACS800 low harmonic drives
ACS800-37 cabinet-built low harmonic drive
 Easy solution
 No external filtering devices
 No multi-pulse arrangements
 No special tuning required
 Standard du/dt filter at high powers
 Power factor 1.0 at any load conditions
 Line contactor (small power types)
 Standard EMC filter category C3, optional C2
Removable air circuit breaker (high power types)
© ABB LV AC Drives - 2008

 Full motor voltage even with unstable network voltage

Back to LH drives
Back to single drives

Back to ACS800 products
ACS800 regenerative drives

Regenerative drives
© ABB LV AC Drives - 2008


What is a regenerative drive?
Uline UDC Uout

Filter Inverter DC link Inverter


+ Motor
L1 U1
Supply L2 C Ud V1 M3~
W1
L3
-

Monitoring
© ABB LV AC Drives - 2008

Control Electronics
Control control, monitoring and communication


What is a regenerative drive?
 A drive that can, under braking conditions, convert the
mechanical energy of the motor and connected load into
electrical energy which is returned (or regenerated) to the
network
 Equipped with an active supply unit
 Allow efficient utilization of electricity and cost savings
 Applications with cyclic or continuous braking
 Braking energy returned to network - not wasted
 No additional resistor for energy dissipation
 Space saving
 No need for handling the waste heat
kW

300 Power
200
© ABB LV AC Drives - 2008

100 +
1 2 3 4 5


-100
- Time
-200
-300
Why regenerative drives?
 Energy and money savings
 Voltage stabilisation
 Line converter control follows DC voltage
reference
 In low network voltage conditions, motor still gets
full voltage
 Voltage boosting
 It is possible to set DC voltage reference to
higher value
 … and use 500 Vac class equipment in 400 Vac
network
 Redundancy in high power units
 Built-in redundancy through parallel connected
© ABB LV AC Drives - 2008

modules in high power range


 Each module is a complete three-phase inverter


ACS800 regenerative drives offering

 Wall-mounted regenerative single


drive ACS800-11

 Regenerative single drive module


ACS800-14

 Cabinet-built regenerative drive


ACS800-17
© ABB LV AC Drives - 2008


ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive
 From 5,5 to 110 kW
 Voltage classes :
 230 V, 400 V, 500 V and 690 V
 Enclosure class IP21
 Frames R5 and R6
 Everything inside
 Regenerative drive in one package
 Line filter and active supply unit
 Versatile product standards : CE, UL, CSA, C-Tick …
© ABB LV AC Drives - 2008


ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive

 High packing density, small size


 Narrow design, low installation space
requirement
 Built-in options
 EMC filter for categories C2 and C3
 Analog and digital I/O extension
 Fieldbus modules
 Pulse encoder interface
© ABB LV AC Drives - 2008


ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive
One compact solution… …instead of this!

EMC filter

Charging

Choke

Capacitor

Choke

Frequency
Converter
© ABB LV AC Drives - 2008

Frequency
Converter

Back to reg. drives


Back to single drives

Back to ACS800 products
ACS800 regenerative drives
ACS800-14 regenerative single drive module
 Power range : 75 kW to 170 kW
 Frame sizes from R7i to 4*R8i
 Full regenerative drive
 Low harmonic mitigation level
 Standard du/dt filter inside of the ISU module (R8i)
 LCL-filters as self standing units with wheels (R8i)
 Compact solution with LCL filter, IGBT supply
module, inverter module and common mode filters
© ABB LV AC Drives - 2008


ACS800 regenerative drives
ACS800-14 regenerative single drive module
 Same frame size module as in motor side
 Only one core module size for 70 to 140 kVA
 Only one core module size for 200 to 2000 kVA
 Higher ratings with parallel connected units
 Easy service and maintenance
 Same inverter module and control as in motor side
--> same functionality --> less spares
 Plug in connectors
 Equipped with 4 wheels; just roll in/out to cabinet
© ABB LV AC Drives - 2008

 Main components changeable from one direction


 Ultra fast cooling fan change

Back to reg. drives


Back to drive modules

Back to ACS800 products
ACS800 regenerative drives
ACS800-17 cabinet-built regenerative drive
 From 45 to 2500 kW
 Enclosure class
 IP21, optional IP22, IP42, IP54, IP54R
 Voltage classes
 400 V, 500 V and 690 V
 Full regenerative drive in cabinet-built
range
 Small size, high output
 Versatile certifications
© ABB LV AC Drives - 2008

 CE, UL, CSA, C-Tick …


 Marine design available as option


ACS800 regenerative drives
ACS800-17 cabinet-built regenerative drive
 Wide variety of customized solutions
 Excellent supply side features
 Fundamental power factor unity
 Extremely low current and voltage harmonics
 Excellent motor side features
 Full motor voltage even with unstable network
voltage
 Fast and smooth motoring-regenerating-
motoring transitions
 Energy savings
© ABB LV AC Drives - 2008

Back to reg. drives


Back to single drives

Back to ACS800 products
© ABB LV AC Drives - 2008



You might also like