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Acs800 Portfolio Presentation
Acs800 Portfolio Presentation
Acs800 Portfolio Presentation
ACS800
Araneta M. Ocampo, August 12, 2013
© ABB Oy
2008
ACS800 product series
Key benefits :
Compact and complete products
Many easy-to-use programming solutions
© ABB LV AC Drives - 2008
12-pulse
Supply Unit
(Medium Voltage)
Software:
Regenerative Braking • Standard
Supply Unit Chopper • Winch Control
• System Control
3 AC • Master-Follower
• Crane Drive Control
multidrive • Extruder Control
Supply Section Drive Sections • Pump & Fan Control
Output
Filters
• Centrifuge Control
6-pulse • Spinning Control &
Supply Unit - dU/dt
- sine Traverse Control
M
© ABB LV AC Drives - 2008
12-pulse
Supply Unit M
M
Regenerative
Supply Unit
ACS800 common features
ACS800 common features – user interface
ACS800 common features – hardware options
ACS800 common features – control I/O
Standard I/O
7 digital inputs, expandable to 13
3 relay outputs, expandable to 7
3 analog inputs, expandable to 5
2 analog outputs, expandable to 4
Optional I/O
Analog I/O extension
© ABB LV AC Drives - 2008
ACS800 common features – control I/O
PROFIBUS LONWORKS®
Modbus CANopen
ABB CS 31 Siemens Building Automation
ABB AF100 Landis Division FLN
ModbusPlus Johnson Controls N2
DeviceNet EtherCAT
InterBus-S
© ABB LV AC Drives - 2008
ACS800 common features – PC tools
Solutions for data collection, graphing
and maintenance:
Microsoft® applications
ACS800 application program examples
ACS800 common features – NETA-01 module
ACS800 common features
Features Benefits
Compact modules
Savings in energy, space, installation,
Common control features, cabling and maintenance
common tools
Less training, engineering, commissioning,
DTC technology
documentation, spares and support needed
Programmability
Fast and accurate control, immediate
response to load changes
Flexibility Ready made demanding applications.
Engineering / configuration Tailor made solutions or customers
tools applications
Large scale of options, ratings and voltages
© ABB LV AC Drives - 2008
Product variants within ACS800 product series
ACS800 single drives
ACS800 drive modules
ACS800 multidrives
ACS800 single drives
Single drives
© ABB LV AC Drives - 2008
ACS800 single drives
Compact and complete
Common technology for different
applications
Wide power and voltage range
0.55 kW to 2800 kW
200 V to 690 V
Premium Technology - DTC
Adaptive Programming
Easy installation
Environmentally sound products
© ABB LV AC Drives - 2008
Backward compatible
CE, C-UL US, CSA, C-tick
ACS800 single drives portfolio
ACS800 single drives
ACS800-01 wall-mounted single drive
From 1.1 to 200 kW
Full voltage range from 230 to 690 V
Frames R2 to R6
Compact and complete
IP21 (UL type 1)
Optional IP55 (UL type 12)
User-friendly
Everything inside
Start-up Assistant
© ABB LV AC Drives - 2008
ACS800 single drives
ACS800-01 wall-mounted single drive
3 slots for option modules
Factory installed or easily extendable
Certified for marine applications
Built-in options
I/O extension modules
Fieldbus modules
Pulse encoder module
Fibre optic link module
EMC filter
© ABB LV AC Drives - 2008
Braking chopper
options
Custom design by application
engineering
ACS800 single drives
ACS800-07 cabinet-built single drive
ACS800-07 power and voltage range
– 45 - 1450 kW / (3~ 380 V to 415 V supply)
– 55 - 1900 kW / (3~ 380 V to 500 V supply)
– 45 - 2800 kW / (3~ 525 V to 690 V supply)
Frequency 0 to 300 Hz
Marine design available as option R6
R7&R8
ACS800 drive modules
Drive modules
© ABB LV AC Drives - 2008
ACS800 drive modules
Drive module offering
Designed to be built into a customer´s own
cabinet
Optimized design for cabinet assembly
Compact and modular design allowing wide
variety of variants
Easy cabling
EMC compliant modules available
Wide range of in-built options
Extensive documentation
Available in regenerative and liquid-cooled
© ABB LV AC Drives - 2008
versions
ACS800 drive modules portfolio
ACS800 drive modules
ACS800-04 for optimised panel building
From 0,55 to 1900 kW
0.55 - 200 kW: ACS800-04 (R2 - R6)
30 - 560 kW: ACS800-04 & -04M (R7 & R8)
400 – 1900 kW: ACS800-04 (n*D4 + n*R8i)
Protection classes
IP20 for frames R2 to R6, IP55 optional
IP00 for frames R7, R8 and n*R8i
Easy cabinet assembly
Compact design
© ABB LV AC Drives - 2008
ACS800 drive modules
ACS800-04 for optimised panel building
Side by side installation design
Separate control unit for R7, R8 and R8i
For easy panel & system integration
Large scale of different options both electric and
mechanical kits.
EMC compliant modules
No need for special EMC cabinet
Certified for marine applications
Prevention of unexpected start-up available
© ABB LV AC Drives - 2008
ACS800 drive modules
ACS800-04M for even more options
Frames R7 and R8 similar to ACS800-04
but with more variants available :
ACS800 drive modules
ACS800-x04 multidrive modules
ACS800 drive modules
ACS800-x04 multidrive modules
R3i R2i
R5i R4i
R7i
Inverter modules
Frame sizes R2i - R7i
R8i 1.1 to 160 kW, 380 to 690 V
D3 / D4
Inverter modules
Rectifier modules
© ABB LV AC Drives - 2008
ACS800 drive modules
ACS800-x04 inverter modules : R2i to R5i
From 1.1 kW up to 55 kW
Voltage from 380 V to 690 V
Based on ACS800-01 (R2 - R5) mechanical
structure
DC-supplied unit
RMIO inside of the module
All units are coated
Capacitor charging functions inside
© ABB LV AC Drives - 2008
ACS800 drive modules
ACS800-x04 inverter modules : R7i
45 kW to 160 kW, 380 V – 690 V
Coated boards as standard
Bookshelf design
Capacitor-charging circuit (inside module)
du/dt filter (outside mod.) standard for 690V
ACS800 drive modules
ACS800-x04 inverter modules : R8i to 4*R8i
Bookshelf design
Only one core module size for 110 to
2000 kW : less components, less spare
parts
Higher ratings with parallel connected
units
Flexible power extensions on site by
adding units
Advanced self diagnostic with
redundancy
Self-adjusting cooling according to
conditions : reduced noise level,
© ABB LV AC Drives - 2008
Back to multidrives
Back to drive modules
Back to ACS800 products
ACS800 multidrives
Multidrives
© ABB LV AC Drives - 2008
ACS800 multidrives
Basic design concept of an ACS800 multidrive:
Common DC bus bar
Single power line connection
Shared energy and motor-to-motor
braking without braking chopper or
regenerative supply unit
Reduced line current
Energy savings
Common braking resourced to
several drives
© ABB LV AC Drives - 2008
ACS800 multidrives
ACS800 multidrive product offering
Drive units from R2i to 12 x R8i
Protection class
IP21 as standard
Optional IP22 / IP42 / IP54
Coated boards as standard
Does not require use of separate
MCC
Built-in redundancy through parallel
connected modules
© ABB LV AC Drives - 2008
ACS800 multidrives
ACS800 multidrives
Redundancy
inverter
Enables running with partial load if one ACS800 multidrive
module fails
= = =
Provides for higher drive availability and ~ ~ ~
greater process uptime U V W
U V W U V W
Unique in drives - not available in
© ABB LV AC Drives - 2008
M
U
ACS800 multidrives offering
ACS800 multidrives :
ACS800 multidrives
ACS800-x07 multidrive cabinets
Power range : 1.1 - 5600 kW
Voltage from 380 V to 690 V
From R2i up to 12*R8i
IP21, optional IP22, IP42, IP54
Smart inverter concept including all ACS800
single drives features
High efficiency, with latest IGBT technology
Wheeled module with plug-in connectors - fast
maintenance
© ABB LV AC Drives - 2008
ACS800 multidrives
ACS800-x07 multidrive cabinets
ACS800 multidrives
ACS800-x07 multidrive cabinets : R8i to 12*R8i
Bookshelf design
Only one core module size for 160 to 5600 kW
Small dimensions, high output power
Half size compared to previous product
Higher efficiency, with latest IGBT technology
Plug in connectors – fast maintenance
Advanced self diagnostic with redundancy
in parallel connected units
Self adjusting cooling according to conditions
© ABB LV AC Drives - 2008
Back to multidrives
Back to ACS800 products
ACS800 liquid-cooled drives
Liquid-cooled drives
© ABB LV AC Drives - 2008
ACS800 liquid-cooled drives
ACS800 liquid-cooled drives portfolio
External liquid
circuit
OUT
© ABB LV AC Drives - 2008
IN
ACS800 liquid-cooled drives
ACS800-04LC liquid-cooled single drive modules
ACS800 liquid-cooled drives
ACS800-04LC liquid-cooled single drive modules
Options
Liquid cooling unit 70 or 195 kW as stand-alone cabinet
Mechanical kits for RITTAL TS8 as separate items
Electrical kits as separate items
Common ACS800 options available
© ABB LV AC Drives - 2008
Back to LC drives
Back to drive modules
Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules
ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules
Power range 1.1 to 2240 kW
Full voltage range 380 - 690 V
Compact size
Power density more than 1MW / m3
"All inside" theme, ready-made package
Very low noise level
Efficient heat transfer
Easy maintenance
Low installation, operation and maintenance
© ABB LV AC Drives - 2008
cost
ACS800 liquid-cooled drives
ACS800-x04LC liquid-cooled multidrive modules
Installation racks available
RITTAL TS8 cabinet design
IEC, UL & CSA and marine certifications
Extensive support material (manuals,
dimensional drawings…)
Optional units
Liquid cooling unit 70 or 195 kW
Dynamic braking unit R7i – 5xR8i
© ABB LV AC Drives - 2008
Back to LC drives
Back to drive modules
Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-07LC liquid-cooled single drive
Wide power range 200 - 5600 kW
Full voltage range 380 - 690 V
Totally enclosed cabinet with IP classes:
IP42 as standard and IP54 as option
IEC, UL & CSA and marine type approvals
Options:
Liquid cooling unit (LCU) 70 kW or 195 kW
Dynamic braking unit (DBU) R7i – 5*R8i (250 – 6500 kW cont.)
Incoming unit (ICU) for ACB or switch fuse and contactor
© ABB LV AC Drives - 2008
ACS800 liquid-cooled drives
ACS800-07LC liquid-cooled single drive
Back to LC drives
Back to single drives
Back to ACS800 products
ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets
ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets
Power range 1.1 to 5600 kW
Full voltage range 380 - 690 V
IP42 as standard and IP54 as option
Compact size
"All inside" theme, ready-made package
Very low noise level
IEC, UL & CSA and marine certifications
Easy maintenance
Low installation, operation and maintenance
© ABB LV AC Drives - 2008
costs
ACS800 liquid-cooled drives
ACS800-x07LC liquid-cooled multidrive cabinets
Standard units
Aux. control unit 400 and 600mm
Incoming unit 400, 600 and 1000mm
Optional units
Liquid cooling unit 70 or 195 kW
Dynamic braking unit R7i – 5xR8i
Input unit 400, 600 and 1000mm
Output unit 300 – 2 x 600mm
RFI-filter (<1000A, 300mm), Sine-filter (400
or 1000mm)
© ABB LV AC Drives - 2008
Back to LC drives
Back to multidrives
Back to ACS800 products
ACS800 low harmonic drives
What are harmonics?
An Electricity Supply is hardly ever
a pure sine wave
with voltage and current in phase
The current will normally lag the voltage resulting to
Power Factor lower than 1.0
The voltage is normally distorted
Overall distortion is the Total Harmonic Distortion
(THD)
Harmful effects of harmonics
Excessive heating of devices
Damage to sensitive electronic equipment
Interference with communications equipment
Different methods have been used to reduce
© ABB LV AC Drives - 2008
harmful effects
Chokes, multi-winding transformers, passive filters,
active filtering
What is a low harmonic drive?
Operation principle
Diode supply
IGBT line supply controls the
current
Sinusoidal line current
Low distortion below
Active supply
switching frequency
0,1
Disturbance free
© ABB LV AC Drives - 2008
0,01
0,001
Diode supply
0,0001
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Frequency [Hz]
ACS800 low harmonic drives portfolio
ACS800 low harmonic drives
ACS800-31 wall-mounted low harmonic drive
From 5.5 to 110 kW
Enclosure class IP21
Voltage classes
230 V, 400 V, 500 V and 690 V
Two frame sizes : R5 and R6
Global product markings
CE, UL, CSA, C-Tick
Integrated supply unit
© ABB LV AC Drives - 2008
ACS800 low harmonic drives
ACS800-31 wall-mounted low harmonic drive
ACS800 low harmonic drives
ACS800-37 cabinet-built low harmonic drive
Easy solution
No external filtering devices
No multi-pulse arrangements
No special tuning required
Standard du/dt filter at high powers
Power factor 1.0 at any load conditions
Line contactor (small power types)
Standard EMC filter category C3, optional C2
Removable air circuit breaker (high power types)
© ABB LV AC Drives - 2008
Back to LH drives
Back to single drives
Back to ACS800 products
ACS800 regenerative drives
Regenerative drives
© ABB LV AC Drives - 2008
What is a regenerative drive?
Uline UDC Uout
Monitoring
© ABB LV AC Drives - 2008
Control Electronics
Control control, monitoring and communication
What is a regenerative drive?
A drive that can, under braking conditions, convert the
mechanical energy of the motor and connected load into
electrical energy which is returned (or regenerated) to the
network
Equipped with an active supply unit
Allow efficient utilization of electricity and cost savings
Applications with cyclic or continuous braking
Braking energy returned to network - not wasted
No additional resistor for energy dissipation
Space saving
No need for handling the waste heat
kW
300 Power
200
© ABB LV AC Drives - 2008
100 +
1 2 3 4 5
-100
- Time
-200
-300
Why regenerative drives?
Energy and money savings
Voltage stabilisation
Line converter control follows DC voltage
reference
In low network voltage conditions, motor still gets
full voltage
Voltage boosting
It is possible to set DC voltage reference to
higher value
… and use 500 Vac class equipment in 400 Vac
network
Redundancy in high power units
Built-in redundancy through parallel connected
© ABB LV AC Drives - 2008
ACS800 regenerative drives offering
ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive
From 5,5 to 110 kW
Voltage classes :
230 V, 400 V, 500 V and 690 V
Enclosure class IP21
Frames R5 and R6
Everything inside
Regenerative drive in one package
Line filter and active supply unit
Versatile product standards : CE, UL, CSA, C-Tick …
© ABB LV AC Drives - 2008
ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive
ACS800 regenerative drives
ACS800-11 regenerative wall-mounted drive
One compact solution… …instead of this!
EMC filter
Charging
Choke
Capacitor
Choke
Frequency
Converter
© ABB LV AC Drives - 2008
Frequency
Converter
ACS800 regenerative drives
ACS800-14 regenerative single drive module
Same frame size module as in motor side
Only one core module size for 70 to 140 kVA
Only one core module size for 200 to 2000 kVA
Higher ratings with parallel connected units
Easy service and maintenance
Same inverter module and control as in motor side
--> same functionality --> less spares
Plug in connectors
Equipped with 4 wheels; just roll in/out to cabinet
© ABB LV AC Drives - 2008
ACS800 regenerative drives
ACS800-17 cabinet-built regenerative drive
Wide variety of customized solutions
Excellent supply side features
Fundamental power factor unity
Extremely low current and voltage harmonics
Excellent motor side features
Full motor voltage even with unstable network
voltage
Fast and smooth motoring-regenerating-
motoring transitions
Energy savings
© ABB LV AC Drives - 2008