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BOF Roadmap 2020
BOF Roadmap 2020
BOF Roadmap 2020
2
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• • •
100% digital RM, product & pack
Traceability XXX XXX XXX
tracking
–
Multi purpose 100% beverage capabilities for
BREW
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
6
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Flexible & Automated • Automatic CIP caps on filler • Use of drones to supply small spares
• PACKER: Cobot to feed carton magazines • AGV's bring material and waste to operator or
100% Automated material
Material handling &
feeding • Automatic de-shrouding and de-strapping machine request preparation, handling & supply.
changeover
• Full line: Change-over -part delivery on request
cartons
0 changeover time
• Universal format parts for fast CO
Flexible Batch Size • Pre-printed bottles - LABELER: Tattoo 100% batch size flexibility
• •
100% digital RM, product & pack
Traceability track in real time position of trucks with goods Integrated traceability system
tracking
–
• Remove cereal cooker and replace with Jet
Multi purpose • Continuous brewing streams instead of batch 100% beverage capabilities for
BREW
Multi purpose • Full automatic HDI with camera and pressure • Put different machines on a pack line next to
PACK
packaging equipment
• Intermittent – Chanel platform
regulation each other no obstacles 100% packaging capabilities
• Cold CIP’s • Production of DAL water without HEATING • Brewery avoid steam or HTHW production
COMMON PLATFORMS
Heat energy • Energy - Electrification of heat • De-alcoholization with vacuum and/or with above 105°C
reduction 100% Heat recovery & re-use
• Freshness membrane filtration • No tunnel Pasteurizer
CO2 generation,
collection & CO2 • Automating CO2 connection based on purity 100% CO2 processing quality &
quality efficiency
10
Productivity Roadmap Africa
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Automated • Line automated set up • No change parts for can filler and seamer • Filler with quick CIP / Flush capability
PACKAGING
changeover
• Digital Change Over – Retrofit kit on both • Automated Line conveyor control for different • Conveyors and other equipment auto adjustable 0 changeover time
Labelers and Filer (Project Reflex ) pack sizes and no change parts
• Lnoowt
• 'Unitank OptiFilter 100% downstream product &
• Warm stabilization
Late Differentiation • Small batch tankering (e.g. grain base) ilcnoestapsoplruotaiocnhsPt1o0mixing FV's
as an alternative to DFT which is costly • Order on Demand – Mix Pallets pack customization
• Reduction of maturation times
• Flexible Separation methods
• Filler – Late differentiation of beer
Flexible Batch Size • XXX • Digital Printing - Washable ink • XXX 100% batch size flexibility
• Packer that can deal with Bottles and
• online measurement and inline monitoring
Cans
• EBI linked to glass production plant
•
• XXXX
• Blockchain technology for traceability of •
100% digital RM, product & pack
Traceability XXX XXX
raw mats tracking
• Use dried yeast / microorganisms at scale
• Concentrated wort production
Multi purpose • Self-cleaning and health monitoring tanks • Design of bio-processing vessel 100% beverage capabilities for
BREW
• Use of enzymes
brewing equipment (bots, surface coatings…) • Brewing with 100% Barley any beverage
• Flexible sourcing of starches
• Spirits Filling
14
Productivity Roadmap APAC
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• OG in UT
• Diacetyl inline • Online DO
In-line quality • Inline labelling quality check • carton blank & corrugate dimensional check checking ( MF/LT)
• Inline seaming quality check • Inline coding inspection • AI Robot to get sample 100% Automated process & in-
control, process
optimization
• BS PI checking • filling level inspecting precisely on line • Online iodine test line quality control
• Inline iron analysis • Inline micro detector
• Inline process& finished beer analysis • Auto PQA
COMMON PLATFORMS
Most efficient
• Waste yeast AI support
• Super enzyme Double throughput with lean
processing & micro- • DDH
organism processing equipment
changeover
• Packer changeover automatically • Changing shrink automatically
• Labeler no change parts
0 changeover time
•
W
packaging equipment
• Conveyor flexibility for multi package
• Multi packer • Multi beverage filler 100% packaging capabilities
Heat energy Heat exchanger efficiency monitoring Heat balance for bottler washer Heat pump
reduction • Freshness S&S • New insulation material • Heat center upgraded 100% Heat recovery & re-use
• Dynafill—high temp & hygienic filling
18
Productivity Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
• Low Capex Automatic Hop Make –up & dosing • 100% elimination manual unloading
Automated • Enzyme, Zinc, CaSo4 automatic addition 100% automated
• of corn starch by (1) low capex
Raw Mat. Bulk loading and flexible storage for specialty malts • No use of Kieselguhr material supply & waste
or malt extracts unloading solution or (2) on-site corn
handling removal
• Low cost Starch Silos to replace starch warehouse starch “dilution”
In Line
Control
• Sensors and AI to monitor and auto
& 100% Automated
• Online measurement system per CCT • Purge yeast AI Support adjust mashing process based on PC,
automated processing and control
process • Fuzzy system control (Wort, Beer) Sensory etc
optimization
• QR code traceability
• Upgrade multi-blending systems for more 100% downstream product &
Late Differentiation • XXX • XXX
ingredient dosing pack customization
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• • •
100% digital RM, product & pack
Traceability XXX XXX XXX
tracking
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• BBX system
• MES • Zone War room • Paperless and Mobile control From line to network
Network • Time management • •
Zone control tower Customer brewing project production with
processing • • •
QMS support Auto process traceability Customized Packaging material l extended capabilities
• QR code traceability
Central facilities
Com- supplying kits to react
pounding & fast and close to the
Kitting market.
Multi-
Full flexibility for any
purpose • Smaller MOQ volume in brewing and process
beverage/product that
Bio- flexibility understanding on CCT (TBC)
we want to bioprocess.
reactors
Customize products as
Late
• Upgrade multi-blending systems for more late as possible, just
differentiati
ingredient dosing before packaging or
on
even in POC
Heat energy • S&S for all brands • New insulation material • Wort Production from Supplier
reduction 100% Heat recovery & re-use
• Use of Syrup as adjuncts where cost feasible
Replace all
non-green • New type of agent for cooling
• Auto shutdown procedure • Tidal energy Only regeneratable
energy • The equipment starts and stops
• Solar in all breweries energy sources
sources automatically
Co-product
& Full • Spent grains to biscuits/ human
ingredient • Cinderella food • Build up "Beer powder" in the market Zero waste & best value
utilization • Yeast powder food
3b APAC - Packaging
25
Productivity Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Predictive
maintenance &
0 downtime due to equipment
• Auto predictive maintenance • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
• auto adjust fill level at filler • Bottle & can Filler no change parts
Automated • Conveyors and other equipment auto
PACKAGING
changeover
• packer no change parts • Labeler no change parts 0 changeover time
adjustable and no change parts
• bottle washer no change parts • Packer & Palletizer no change parts
Pack Mat • auto corrugate supply from WR • auto bottles & cans reject removal
100% automated
handling • auto carton supply from WR • auto waste label removal • auto label supply from WR
material supply & waste
(Logistics) • auto tray supply from WR • auto crown supply from WR • auto foil supply from WR
removal
• auto lid supply from WR
• auto adjust fill level at filler • Bottle & can Filler no change parts
Change • Labeler no change parts • Conveyors and other equipment auto 100% change over on
• packer no change parts
Over • Pack grouping Packer & Palletizer no adjustable and no change parts the fly and no change
• bottle washer no change parts
change parts over parts
• PKG control tower – Brewery Level • PKG control tower – Zone Level
Data • Camera stops - route cause analysis Dark Operations
• exoskeleton to support lifting
10110 Control & • auto predictive maintenance • &
Maintenance smart EBI connected to Bottle washer
• Auto data collection Fully Control
Tower
Flexibility Roadmap APAC - Packaging
4-6 YEAR 7-10 YEAR DREAM
PLATFORM 1-3
YEAR
From Brew, Pack Line to
Network Processing • Conveyor connection between lines • XXX • XXX
Network production
COMMON PLATFORMS
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• Auto changeover for the drop-in packer • Auto changeover for filler
• Auto changeover for the de-palletizer & • Auto changeover for labeler
palletizer Any pack format with
Change • no change parts for packer
• Auto changeover for bottle washer • no change parts for filler & labeler minimal change over
Over • no change parts for the de-palletizer
• Auto changeover for EB & FBI times
• & palletizer
Auto changeover for conveyor…
• no change parts for bottle washer…
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
• Using hot melt solution instead of Film
Byproduct Stretch-wrapper for palletizer to avoid • XXX • XXX 100% material recycling.
valorization Finished goods dumping 100% by-product conversion
CO2
• x • x • x x
reduction
Packaging
• Using hot melt solution instead of Film 100% recyclable materials
Material • x
Stretch-wrapper for palletizer to avoid • x no packaging of packaging
reduce/ re-
Finished goods dumping reduce amount used
use/ recycle
3c APAC - Utilities
32
Productivity Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
10110
Flexibility Roadmap APAC - Utilities
4-6 YEAR 7-10 YEAR DREAM
PLATFORM 1-3
YEAR
From Brew, Pack Line to
Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORMS
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• XXX • XXX •
100% digital RM, product & pack
Traceability XXX
tracking
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• x • x • x
• x • x • x
• x • x • x
• x • x • x
• x • x x
Sustainability Roadmap APAC - Utilities
4-6 YEAR 7-10 YEAR DREAM
PLATFORM 1-3
YEAR
Green electricity
• •
• Solar in all breweries 100% green electricity sourcing,
XXX Wind energy
supply & storage • Tidal energy storage & generation
Heat energy • Heat exchanger efficiency • Recovery heat from NG boiler • MSB and SS for all brand
reduction • Heat center • Heat balance for bottler washer • Cancel the pasteurizer 100% Heat recovery & re-use
• Heat pump • New insulation material
• Metering at level 4 • CIP Robot for all container • RO Water from BTS is used at
• Strom Water Collection • All recycle water be treated production
Water • CIP water recycle • Water center in all breweries • 0 reject water from RO 1hl/hl water
• Multi- CIP • New type of membrane for RO system
• Metering at level 5 • Waterless vacuum pump\
• Ionized air used to clean
• Metering at level 4 • MSB and SS for all local brand bottles
• Heat exchanger efficiency • Recovery heat from NG boiler
Heat • MSB and SS for all brand
• Heat center • Heat balance for bottler washer TPE NO.1
• Cancel the pasteurizer
• Heat pump • New insulation material
• multi-skill
• Interdepartmental operation • Brewery control tower
People Global control tower 0 operator
• AR/VR Training system • Center control room
• War room
4 SAZ
39
Productivity Roadmap Europe - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• • •
100% digital RM, product & pack
Traceability XXX XXX XXX
tracking
–
Multi purpose 100% beverage capabilities for
BREW
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
43
Productivity Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
In-line quality control, • Brewing instrumentation & data collection infr. 100% Automated process & in-
• NIR + MIR tech for inline analysis • 100% inline quality control
process optimization • Online inventory control – Smart silo’s line quality control
Most efficient & • Dedicated short CIP for heating surfaces 100% Automated parameter-
COMMON PLATFORM
• DDH
Raw material 100% Materials pre-processed
• Centralized high gravity wort for fermentation • Extract recovery using centrifuge
BREWING
Most efficient • Brewhouse automation • Cold block & Cellar automation • 100% brewery automation
• • •
Double throughput with lean
processing & micro- VHG brewing – optimized yeast for VHG, speed DFT – dynamic fermentation Intern. wort diffuser, height regulation system
organism • Optimized yeast for SO2/ esters production • Fermented beer concentration, dried yeast • Continuous filtration +stabilization processing equipment
Automated
PACKAGING
changeover
0 changeover time
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
• DDH
• Extract recovery using centrifuge
• Very High Gravity •
• Opticellar Maximized capacity /
Maximize • High gravity wort transported to
• Dynamic Fermentation equipment
capacity brewery for fermentation
• Mash off at lower temperatures
• More efficient CO2 removal
• Dedicated short CIP for heating
surfaces
Flexibility Roadmap SAZ - Brewing
4-6 YEAR 7-10 YEAR DREAM
PLATFORM 1-3
YEAR
From Brew, Pack Line to
Network Processing • … • … • …
Network production
COMMON PLATFORM
• • •
100% digital RM, product & pack
Traceability … … …
tracking
Multi purpose
PACK
packaging equipment
• … • … • … 100% packaging capabilities
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
Water quality • … • … • …
100% water quality
CO2 generation,
collection & CO2 • More efficient CO2 removal • … • … 100% CO2 processing quality &
quality efficiency
• … • … • …
Community Network Integrated communal systems
• Brewing – Utilities connectivity • Warm filling in Packaging (use of • Connected energy recovery system • Best zone in TPE
Energy • Sectorized consumption measurement cooling energy of the beer) for the brewery (Optimized energy
Consumption
• Smart shutdown • Smart brewery modulation • External cooling for fermenters consumption)
50
Productivity Roadmap SAZ – Packaging – RGB Lines
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control • Line Monitoring System integrated with • Smart glasses for remote assistance
100% central controlled
10110 visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations
Predictive
maintenance &
0 downtime due to equipment
modulation failures . 100% utility modulation
Most efficient
Double throughput with lean
processing & micro-
organism processing equipment
changeover containers • Filler and Labeler with self-adjusting parts 0 changeover time
• Change parts in Filler and Labeler
Smart, self regulating • Conveyors and other equipment auto 0 operator intervention, dark
• Multi palletizer • Multi-Pasteurizer controlled by AI
equipment adjustable operation
• Quality test in line for Bottle Washer, Filler • Aseptic Filling Work cell - Closing
and Pasteurizer and hermetic
In • Automatic inputs ERP data for cost • Non-polarized plastic inspection • Real time micro monitoring
100% automatic
Line improvement • AI for control process between EBI • Pasteurization process
in- line checks
Contr • Label/coding/package inline inspection and bottle washer and with microwaves
ol analyzing defects in small granularity Pasteurizer
• EBI bottle test in loop.
• Inline CIP monitoring
Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control • Line Monitoring System integrated with • Smart glasses for remote assistance
100% central controlled
10110 visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations
Predictive
maintenance &
0 downtime due to equipment
• … • … • …
modulation failures . 100% utility modulation
Most efficient
• …. • …. • … Double throughput with lean
processing & micro-
organism processing equipment
changeover
• Change parts in Filler and Labeler • … 0 changeover time
• Autofit packer for different package formats
• Multi-Pasteurizer controlled by AI
Smart, self regulating 0 operator intervention, dark
• Multi palletizer • xx • Conveyors and other equipment auto
equipment
adjustable
operation
• Spirits Filling • …
brewing equipment • Al-in-One Machines any beverage
• Flexible setup kits (1 kit for many SKUs);
Multi purpose • Clamping Starwheels
PACK
• Flexible setup kits (1 kit for many SKUs); Any pack format with
Change • Clamping Starwheels - Retrofit F6;
•
•
x minimal change over
Over Automatic Chageover.
• Modular Machines. times
From beer
• Modular Machines; • Spirits Filling F11 Capability to produce
to • x
• Al-in-One Machines beverages beyond beer
beverage
Flexibility Roadmap – SAZ Packaging – RGB Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
•
Order on Demand – Mix Pallets F9
ALEX f
Traceability • x
1 to infinity batch
Washable ink F3
• Packer that can deal with Bottles and
Cans F5
•
Change • Cla
Over EBI linked to glass production plant
for traceability P11
• Conveyors, variable speed & Auto shut-off • Automated shut-off • Automated detector of fluid leakage
Electrical energy
• Consumption measure in each equipment • High efficiency pumps: Pasteurizer and BW • Low air pressure requirements 100% onsite generation
reduction
• Intelligent LED lightening • Low air pressure requirements • Smart machinery for min consumption
Green heat • … • … • …
100% green heat energy
generation & storage sourcing, generation & storage
COMMON PLATFORMS
Heat energy • … • •
reduction
…. V… 100% Heat recovery & re-use
Byproduct • Zero extract losses at the Filler – brimfull 100% material recycling.
• … • …
valorization tolerance / Volumetric Filling 100% by-product conversion
Smart
ALEX
Utilities
linked to
x
environment
recovery &
( How to use
100% recyclable
Excess heat materials
or Cold) S5
no packaging of
use/ Filling S1 packaging
recycle reduce amount used
•
integration
Electricity
4c SAZ - Utilities
61
Productivity Roadmap SAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
Water Food grade chemical treatment • Dry cooling tower 1hl/hl water
66
Productivity Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• In line CIP monitoring w/ data feed – • In line ozone control sensors which contol
Most efficient & Concentration Adjustment in brewing & the sterilization or water production process
packaging • Auto Cleaning Silos and Grain transport 100% Automated parameter-
parameter-based
cleaning
• Cleaning in Place: Caustic Shots for TCCs or System based cleaning
Conventional Tank • Conveyor auto cleaning
• Using RotoJets instead Spray Balls
• MES implementation
10110
• Action Plan track and online routine -
• MES AI for process control • TEL: Integrated Tracking & Monitoring
Interactiolog
Central • Integrated troubleshooting with AI – Brewing, Packaging and Logistic
• Smart cameras to monitor production
Interaction Log suggested action • Brewery integrated control tower 100% central controlled
operation • SEGUE (LBO) controlled
• •
control line (Apan/Yuc)
Packaging control tower AI integrated brewery operations
• Centralized machines control • Brewery integrated control tower
towers • Packaging wifi Coverage
• Loses online tracking • AIl integrated brewery
• Online WorkStation
• Control Tower for EBI (Apan)
• BMF as Beer Filtration Standard Like - • "One continuous filter" per packaging line
Added Quito / Valle Kiesselgür less. concept for main brands.
Most Efficient • In Line Haze Stabilization System • Design the Brewery without BBts - …
finishing • Syrup and Flavor/Extract in line Dossing Filtration run direct to Carboblender /
System Mixer to Packaging
• • •
100% digital RM, product & pack
Traceability . . .
tracking
–
Multi purpose • Dynamic Fermentation • Immobilized yeast Technology
• Design the Brewery without BBts. 100% beverage capabilities for
brewing equipment • BMF as Beer Filtration Standard. • Haze Stabilization Technology.
any beverage
Multi purpose
packaging equipment
• . • One continuous filter" per packaging line. • . 100% packaging capabilities
• High efficiency bottle washer • Plate wort Heat exchangers with High
• Thermal insulated bottle washers efficiency / small gap between hot wort
Heat energy • Fract Boiling/ Simmer & Strip / Pfaduko and hot water temperature
reduction
• .
• Ecostripper & Vacuum Evaporator • Bottle washer at low temperature 100% Heat recovery & re-use
• Cool CIP in Brewing Areas, Alt. • Flash pasteurizer
Detergents
• . • . • .
Community Network Integrated communal systems
73
5c SAZ - Backup
74
General Productivity Flexibility Sustainability
• Speed & Data Mgmt • Brewery/Logistics Setup • CO2 Consumption
• Eliminate root causes • Team Communication • Water Consumption
downtime • Starwheels and Guides • Chemical Consumption
• Comand center Changeover (CIP & COP)
• Manual Shutdown
3-6 Years
LMS with AI Control
Smart Glasses for remote
assistance maintenace
6-10 Years Control Tower and Big Data sharing results between
Breweries.
AI suggestion in Control Towre
Conveyors auto adjustable and no change parts
Goods Area and Waste Removal integrated and
autonomous
Planning and roduction with warehouse vision
optimize
Goods i lines and plants based i lead time and hstorical
usage
Depalletizer Productivity Flexibility Sustainability
• Brewery/Logistics Setup; • Brewery/Logistics Setup; • Manual Shutdown
• Quality of materials • Team Communication; • Manual Waste Removal
• Reduce manual inputs • High machine • Dispose of damaged
avaliability. pallets
3-6 Years
• Multi-SKU Equipment; Waste Removal Automatic or
• Multi-Line high Semi-Automatic to guarantee a
Pallets reposition automatic output Equipment; clean area.
6-10 Years
• Self-Contained process cell;
Adaptative machine (various Automatic pallets replace and
• waste removal
SKUs at same time)
Decrater Productivity Flexibility Sustainability
• Reduce manual inputs • Brewery/Logistics Setup • Manual Shutdown
• Reduce setup itme • Team Communication • Manual Waste Removal
• Dispose of damaged
boxes
• Discharge table
cleaning
6-10 Years
Automatic box inspection to
Adjustable material to pick up • Adaptative heads – Fit any crater remove from line damaged
in any position boxes
different types of bottles
Bottle Washer Productivity Flexibility Sustainability
• Quality analysis inline • Diameter flexible; • Heat Consumption
• Reduce manual • Adaptable fingers / • Water Consumption
interventions pushers; • Chemical Consumption
• AI process (CIP & COP)
control • Manual Shutdown
6-10 Years
3-6 Years
Improve technology inspetion to
AI control between BW and EBI reduce false rejection and increase
to correct production parameters reliability. Images quality and
Non-Polarized plastic insection processing speed.
6-10 Years
Self Learning EBI without test • Full sorting cell w flexible EBI
bottles
Rinser Productivity Flexibility Sustainability
• Reduce setup itme • Less movable parts; • Heat Consumption
• Zero losses • Less complexity; • Water Consumption
• Zero complaints • No human intervention. • Manual Shutdown
3-6 Years Self adjusting parts for any type Reduce Water Sniffs to 1 in New
of container Water and others 7 to Reusage
• Belt technology to fit heavy Water System.
containers. Ionized Air to Zero Water
Consumption.
6-10 Years
6-10 Years
Automatic rejection table
disposure to Bottle Washer with
Custom label printers Automatic Waste Removal
(Labels, Crowns and Beer).
Packer Productivity Flexibility Sustainability
• Reduce setup time • Brewery/Logistics Setup • Carton/Shrink & Glue
• Quality Checks/Control • Team Communication Consumption
• Starwheels and Guides • Energy Consumption
Change to Diameter • Manual Shutdown
• Quality Adjustments in
Ramp-Up
3-6 Years
Control process by AI • Automatic parameters Waste Removal Automatic or
asjustments; Semi-Automatic to guarantee a
Shrink, Folding cartoon automatic
inline integrated in goods area
• Automatic fingers clean area.
Changeover;
6-10 Years
• Adjustable fingers – 1 kit for all Integrated Temperature Control
SKUs; for Oven to optimize Energy
Autofit packer or different package formats
Consumption.
Crater Productivity Flexibility Sustainability
• Reduce manual inputs • Same of Decrater • Manual Shutdown
• Reduce setup itme • Manual Waste Removal
• Charge table cleaning
3-6 Years
Waste Removal Automatic or
Semi-Automatic to guarantee a
Pallets reposition automatic clean area.
6-10 Years
87
Productivity Roadmap NAZ - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• XXX • •
100% digital RM, product & pack
Traceability XXX XXX
tracking
–
Multi purpose • XXX • XXX 100% beverage capabilities for
BREW
• XXX
brewing equipment any beverage
Multi purpose
PACK
• XXX • XXX
packaging equipment
• XXX 100% packaging capabilities
Change
colors
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
91
Zone project 1YP overview
‘21 Initiative
Zone Description Pilot/ P/F/S Brewery Start-up date
Scale-up
NAZ PQC Can line packaging quality control Pilot PROD CRT TBD
automation
NAZ X ray Seam Automated and benchtop X-ray non-intrusive PQC Scale up PROD CRT TBD
Benchtop inspection with CMC supplier
92
Productivity Roadmap NAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
10110 control • Consistent & accurate data collection (MES)
• Flink/brewing control system ZBS
• XXX
100% central controlled
access/troubleshooting operations
towers
Predictive • Technician tablet real-time troubleshooting
maintenance & • Automatic AP calibrations/sampling 0 downtime due to equipment
• YS variable back pressure – lower flow rates, • XXX
modulation flow staging, and MNT costs
• Device monitoring (valves, amps, vibration) failures . 100% utility modulation
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
• Sugar and flavor injection point consolidation (3) 100% downstream product &
Late Differentiation • Powder injection to lagering/finishing • Value brand RDF wort consolidation • XXX
• Finishing flavor kitting and pre-blending
pack customization
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• Filtering stabilization at warmer temps • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • Ferm CO2 collection optimization/technology • XXX • XXX 100% CO2 processing quality &
quality efficiency
Byproduct/Coproduct • Produce high quality spent grain/yeast for sale 100% material recycling.
• High alcohol/contaminants to a still • XXX
• DE/perlite recovery & sale
valorization 100% by-product conversion
97
Productivity Roadmap NAZ - Packaging
parameter-based • Automated Routine Filler Cleaning in CVL • Automated Routine Equipment Cleaning in CVL • Automated Routine Equipment Cleaning in
cleaning • Automated Routine Filler Cleaning in NAZ NAZ based cleaning
Flexible & Automated • Automated Material Loading of Can Fillers @ • Automated loading of Bottle Fillers in CVL
All Sites • Automated loading of Labelers in CVL
• Automated loading of Bottle Fillers in NAZ 100% Automated material
Material handling & • Automated loading of Labelers in NAZ
feeding • Automated Material Loading of Packers in CVL • Automated Loading of Can Fillers/Pack in NAZ preparation, handling & supply.
Central operation
10110 control
• Control Tower in CVL • Control Tower in NAZ
• XXX
100% central controlled
• Equipment DT Video Monitoring in CVL • Equipment DT Video Monitoring in NAZ operations
towers
Predictive • 100% Predictive Monitoring of VFDs and
maintenance & • 100% Predictive Monitoring of VFDs and 0 downtime due to equipment
gearboxes in CVL • XXX
modulation • Vibration & telemetry
gearboxes in NAZ failures . 100% utility modulation
Most efficient
• • •
Double throughput with lean
processing & micro- XXX XXX XXX
organism processing equipment
changeover
• Automated bottle Changeovers in CVL • Automated Can Changeover in CVL
• Automated Packer changeover in NAZ
0 changeover time
• Automated Packer changeover in CVL
• Labeler is able to self adjust to input • Packer is able to self adjust to input in CVL
Smart, self regulating • Packer is able to self adjust to input 0 operator intervention, dark
parameters in CVL • Labeler is able to self adjust to input in NAZ
equipment • Filler is able to self adjust to inline • Filler is able to self adjust to inline input in NAZ
parameters in NAZ operation
input in CVL
• Highly Flexible Packer in CVL (sacrifice speed) • Highly Flexible Packer in Innovation Breweries
Flexible Batch Size
parallel to existing Packer. (sacrifice speed) parallel to existing Packer.
• XXX 100% batch size flexibility
• • •
100% digital RM, product & pack
Traceability XXX XXX XXX
tracking
Multi purpose • High efficient seltzer yeast 100% beverage capabilities for
BREW
• XXX • XXX
brewing equipment • 26°P Seltzer fermentation
any beverage
packaging equipment
• Flexible Star wheel solution
• nFinity packer
• Multipurpose Bottle Handling in NAZ 100% packaging capabilities
Manual
Labor
L62 Minimal Protection
Low Productivity Automated L62 Maximum Protection
High Productivity
.14%
checked Low Cost
VIDEO
September October November December January
Vendor
Onsite Official Pilot /
Image
Scope Data Collection Pilot close-
Collection
Begins out
Complete 102
DataMonsters – Full Can Damage Inspection
From T
• Automated checks with Vision or Laser
Technology
VIDEO
sample solution (1 can every 30 seconds)
• Less than .02% verified
(3 of 18,000 cans) • ***Working with Cognex on another
solution as this vendor solution has
many gaps/hurdles to overcome
WE ARE
HERE LineSpex Camera
Quote PO Conduit Install and DT Control
Issued Scope / Viewer Config Tower
Quote Begins Integration
VIDEO
Manual
Labor
L62 Minimal Protection
Low Productivity
Automated
Vision PQC L62 Maximum Protection
High Productivity
Illegible
Codes Clean Code
WE ARE
Ongoing remote HERE
discussions and Ready for PO for new can
development updates line or 2021 L62 (12-14wk
lead time)
Accepted Savings:
$3.63M
$3.37M
$2.4M
$360k
July August Sept To ***CWC reduction is estimated to be realized within the next 12 months
Date
Interaction Log
Milestones:
• TOR and Checklist Standards
• Management Checklist
NAZ Macro Sites Rollout (routines)
• Weekly Updates Action log
• Vertical Sites Kickoff (Infinity)
• Vertical Sites Rollout – IN PROGRESS
• Finalize all VPO Reporting
• Transition to Support Group
Top
•
Issues
Actions Backlog 1. Speed/Performance issues with system:
Found domain “api-interactionlog.ab-inbev.com” was being inspected on each launch. Removed this requirement. Monitoring
for improvements.
Working with ABI Cloud team on infrastructure improvements
• Full 2020-21 schedule 2.Reporting in IAL and ability to easily and quickly see daily checklist performance: Collaborative Tabs finalized based on
feedback, working with PowerBI team to build. Delivery of feature week of 10/26.
3.Can’t directly open hyperlinks to shared folder files: DELAYED – Working with Solutions to address issues with permissions.
Updated delivery 10/15.
PRESENTATION TITLE GOES HERE 2016 109
SEMEQ
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer
discharge
- delivering the samples to the seam x-
ray infeed
- return the x-rayed samples back to
production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam
project
• Determine preferred AIV & cobot vendors
• Obtain quotes
DeepHow
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer
discharge
- delivering the samples to the seam x-
ray infeed
- return the x-rayed samples back to
production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam
project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Segue
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer
discharge
- delivering the samples to the seam x-
ray infeed
- return the x-rayed samples back to
production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam
project
• Determine preferred AIV & cobot vendors
• Obtain quotes
SmartGlasses
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer
discharge
- delivering the samples to the seam x-
ray infeed
- return the x-rayed samples back to
production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam
project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Smart, Mobile, and Automated Brewery
Topic Action/Update Completion Percent
Date Complete
Mobile – optimize Interaction Log Deployment status: 7/31/2021 70%
employee effectiveness • All Macro Breweries Go-Live complete
• Vertical sites kickoff meetings started 8/24. Full
through maximized
implementation by 11/30/20
flexibility and
• Weekly Status Update emails started 9/4
functionality of daily • Top 3 issues:
tools • Speed issues (high usage periods) – working with
IAL server and NAZ Network teams to trace issue
• Checklist Reporting concerns - Implementing
PowerBI Tracking reports. Example here
• Hyperlink security issue (Chrome) – working with
O365 solution, in progress.
• Actions Backlog and Full 2020-21 schedule
Smart Glasses 10/31/20 80%
• RealWear HTM-1 Glasses Initial testing complete
• Vuzix vulnerability scan complete and clean. Pilot active
• Project Charter complete and signed by all parties
• Plan to use RealWear during Universal Bottle Handling
installation due to vendor - test scheduled 9/16/20
• Production testing demo recordings available here
TBD Scoping
(scope
change)
Smart, Mobile, and Automated Brewery
12/1/20 40%
116
Utilities Priorities
117
Productivity Roadmap NAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
parameter-based
cleaning
based cleaning
Central operation
10110 control
• Level 4 metering enabler
• Expand Control Towers • Control Towers for ALL
100% central controlled
• Control Tower pilot operations
towers
Predictive
maintenance & • Continuous Steam Trap Monitoring • Continuous Steam Trap Monitoring for ALL 0 downtime due to equipment
pilot & expansion • Advanced leak detection Robot failures . 100% utility modulation
modulation
Most efficient
Double throughput with lean
processing & micro-
organism processing equipment
Automated
PACKAGING
changeover
0 changeover time
• Solar to H2 electrolyzers
Green heat • Purchased “Blue/Turquise” H2 Co-fire • Q Hydrogen 100% green heat energy
• Solar Thermal Heat Integration
generation & storage pilot sourcing, generation & storage
• Biomass Boiler
• Level 4 Metering
Water reduction, • Cambrian Full-treat for Potable Re-use • Expand Full-treatment for Potable Re-use • Full-treatment for Potable Re-use for ALL
reclaim & re-use 1 HL Water = 1HL Beer,
• Water-less CO2 Scrubbers (ECO2Brew)
Byproduct • Soluble protein from Spent Grain • Bev-grade CO2 Supplier to Industry • 100% recycling rate for ALL (waste-to-energy) 100% material recycling.
valorization 100% by-product conversion