Sanjivani Casting Pvt. Ltd.

Unit Address: Survey No.164, SIDC Road,

Veraval(Shapar),Ta:kotdasangani
Dist : Rajkot 360 0024.
Gujarat,India.
Tel. : +91 2827 254393, 254393, 252024
Fax : +91 2827 254394
 Company Profile
 Sanjivani Casting Pvt. Ltd. established in the year 2004 with well qualified and
vastly experienced team members. It is customer focused organization and now
well known for manufacture and supply of stainless steel, carbon steel, alloy
and super alloy investment castings for domestic and international
requirements.
 Well known as global leader for manufacturing and supplying a wide range of
high performance, critical & safety components for the valves, pumps, general
engineering, automotive & non-automotive sector castings for Stainless steel,
Carbon steel, Duplex Steel & Super Alloy Steel Investment casting with world
class quality, on time delivery and cost effectiveness through implemented and
maintained different latest international standard with monitoring-
measurement of processes with lean manufacturing principles towards
continual improvement. It’s fully equipped with CNC/VMC machining
capability inhouse.
 Some of our valued customers in various fields like Valves, Pumps, Automobile
and general engineering e.g. Dairy components, Marine etc. with a
multidisciplinary team to interact with the customer for their specific needs,
even the extent of helping them in designing of their components.
 Organization Structure
BOARD OF DIRECTORS

DIRECTOR DIRECTOR Rajesh Vachhani DIRECTOR DIRECTOR

)Mr.K.S.Dhruv( (Mr. V.P. Kapadiya) (MR-QMS/Manager-QA ) (Mr.V.M.Bariya) (Mr.Nalin Vora)

Marketing
Production QMS Chemcal Lab Maintenance

.Marketing Asst
Dept.Incharge **.QA/QC Dept .Lab. Asst Sub-contractor
(cleaning,
Development electropolishing)
Workers QC Incharge Mechanical Lab
.Dev. Engr
Purchasing- .QC Engr .Lab. Asst
Consumables
Purchasing -
Sub-contractor
R/M Heat treatment
(NDT)
Stores
Administration Draftsman Packing &
Sub-contractor Despatch
Finance machining & /Recruitment
Tooling Training

Works Inspector indicates jointly responsibility

Health & Safety
 Manufacturing Facilities
Dimensional Limitation for Manufacturing:
Length : 650.00 mm

Dia.: 600.00mm
Thickness 100.00mm
Weight : 180 kg
Plant Layout Area:
Total Land Area: 56863 Sq. Feet

Construct area : 19047 Sq. Feet

 Manufacturing Facilities
Largest Part Produced:
Length : 324.00 mm
Width : 298.00mm
Height : 324.00mm
Weight : 110.00 Kg
 Manufacturing Facilities
 Transport are available from our facilities:

Mode of Max. length/dia. Nearest point of Distance to point

Transport or weight of piece shipment of shipment (km)

Water Any Size Mumbai & Mundra 730 km & 270 km

Air Any Size  Ahemdabad 227 km

Road Any Size Rajkot 15 km

Rail Any Size Rajkot 15 km

 Manufacturing Facilities
Delivery Time Information:
Material: Delivery in weeks

Stainless Steel As Cast: 4 to 6 weeks & Machining 8 to 10 weeks

Carbon Steel As Cast: 4 to 6 weeks & Machining 8 to 10 weeks

Austenitic Stainless Steel As Cast: 4 to 6 weeks & Machining 8 to 10 weeks

Duplex Steel As Cast: 4 to 6 weeks & Machining 8 to 10 weeks

Super Duplex Steel As Cast: 4 to 6 weeks & Machining 8 to 10 weeks

 Health & Safety
Safety Statistics:
Year Business Business Business
year-17-18 year -16-17 year -15-16
Lost workdays 0 0 0
Medical attention 32 38 40
cases

 Fatalities 0 0 0

Employee Hours Worked:

Year Business Business Business
year-17-18 year -16-17 year -15-16
Man Hours 273600 hrs. 264320 hrs 262350 hrs
Resources
Department Full time Temporary Consultants
employees employees

Design 2 0 0
Purchasing  3 0 0

 Methods / 2 0 0
Research &
Development
Production 100 0 0

Inspection / 11 0 0
Quality
Health and Safety 2 0 0
Commercial and Financial
Year Revenue % Exported % Domestic

2015-16 36 Cr. 65% 35%

2016-17 38 Cr. 72% 28%
2017-18 48 Cr. 75% 25%
 Contact Persons Details:
Function Name Contact no. Email

Commercial Mr. Ketan Dhruv +91 9825219405 dhruv@sanjivanicasting.com

Quality Mr. Rajesh +91 9033025906 rvachhani@sanjivanicasting.com

Vachhani
Logistics Mr. Dayanand +91 9033025911 dayanand@sanjivanicasting.com

Technical Mr. Rajesh +91 9033025906 rvachhani@sanjivanicasting.com

Vachhani
Purchasing Mr. Jaydeep & +91 7574800056 sales@sanjivanicasting.com
Mr. Lakhan
Production Mr. VP Kapadiya +91 9825225409 sales@sanjivanicasting.com

Health and Mr. Sanjay Gohel +91 7574800055 sales@sanjivanicasting.com

safety
Surface Treatment

Treatment In-house or Remarks

subcontracted

Corrosion subcontracted Rust preventing inhouse,

protection phosphating outside

Passivation In-house Up to Ø600mm.

Product Range
 Product % of Experience Use / Market / or main
Description Revenue  (date when customer name
you started)
JC Fabrica, Pekos
Valves 50% 18 Years Fabricacian, Flowserve,
Microfinish

Pumps 20% 18 Years Seepex, Sero, Klaus Union

Automotive 5% 18 Years Eicher Motors, Cummins

General
Engineering 15% 18 Years Alfa Laval, Haliburton

Other 10% 18 Years

Capabilities
Our greatest strength is the ability to understand
the client’s requirements.
Production capacity :900MT/Annum
Weight / Piece : 150 kg max.
Size : 300 x 450 x 550 mm max.
Min. wall thickness : 4mm
Machining surface roughness : up to 0.4 Ra
Inspection capability : up to 0.0001 mm
Machining Size : 600 mm Dia. 500 mm Height
Melting Furnaces and Capacities
 Type of Furnace: Induction furnace

Qty of furnaces (100kg): 1 no

Qty of furnaces (250kg): 2 nos

Qty of furnaces (500kg): 3 nos

Qty of furnaces (750kg): 1 no

 Heat Treatment Facilities
 Facility: Temperature Dimension (mm) No. of Weight (kg)
Up to … °C Furnace
High 1100 to 2000L x 1200W x 1000H 2 nos. 1000kg
temperature 1200°C
furnace:

Tempering 1100 to 2000L x 1200W x 1750H 1 no. 1500kg

furnace: 1200°C

Quenching Facilities
 Facility: Dim. mm
Forced air High speed fan available
cooling (Fan):
Water pool Water tank capacity 60000 Ltrs with agitation and
(circulated): cooling tower facilities
Cleaning Facilities
 Facility: Max. dim. (mm) of workpiece

Sand blasting H = 650mm

Ø = 600mm
T = 100mm Manual

Stainless steel Sand blasting: H = 650mm

Ø = 600mm
T = 100mm Manual / Rotating
both
Polishing H = 650mm
Ø = 600mm
T = 100mm
Pickling and passivating H = 650mm
Ø = 600mm
T = 100mm
Non-destructive Tests
Type of NDTs In-house or Remarks
subcontracted

Magnetic particle testing (MP): In-house MPI Machine

Liquid/dye-penetrant testing (PT): In-house  LPT Material: Penetrant,

Developer, Cleaner,etc.

Ultrasonic testing (UT) subcontract UT machine

Radiographic testing (RT) subcontract In Iridium source (Upto

60mm thickness)

Visual testing (VT) In-house -

Dimensional inspection In-house Hydro test Set up

Hydrostatic pressure testing (hydro test) In-house Instrument as per IMTE

Destructive Tests & Other Test
Type of DTs In-house or Remarks
subcontracted

Micro-structure testing Both Microscope

Bending test Subcontract  Bend Testing machine.

Tensile test In-house UTM

Impact test In-house ITM

Determination of ferrite contents Subcontract -

Pitting corrosion Test Subcontract -
Intergranular corrosion test Both -
Chemical analysis In-house Spectrometer
Positive Material Identification (PMI) Subcontract PMI Machine
Hardness test Brinell (HB) In-house Hardness tester
Welding Method & Qualification
Welding Method Qty of Qty of
WPS PQR
Inert gas tungsten arc welding (GTAW / TIG ) 4 4
Shield Metal Arc Welding (SMAW ) 4 4

Certificates Certificates No.

WPS:-Austanitic Stainless Steel (as per EN/NACE) WPS/EN/SS/SJ/01
WPS:-Carbon Steel (as per EN/NACE) WPS/EN/CS/SJ/02
WPS:-Duplex Steel (as per EN/NACE) WPS/EN/DS/SJ/03
WPS:-Nickel Base Alloys (as per EN/NACE) WPS/EN/NI/SJ/04
WPS:- Austanitic Stainless Steel (As per ASME) WPS/ASME/SS/SJ/01
WPS:- Carbon Steel (As per ASME) WPS/ASME/CS/SJ/02
WPS:- Low Temp. Carbon Steel (As per ASME) WPS/ASME/CS/SJ/02A
WPS:-Duplex Steel (As per ASME) WPS/ASME/DS/SJ/03
WPS:-Nickel Base Alloys (As per ASME) WPS/ASME/NI/SJ/04
Material Groups Produced
% of % of % of
Tonnage Tonnage Tonnage total total total
Material last last last revenue revenue revenue
Designation business business business last last business
year year -1 year -2 business business year -2
year year -1
312 296 280 21 % 22 % 28 %
Ferritic materials
351 330 315 46 % 49 % 53 %
Austenitic materials
85 74 65 16 % 17 % 10 %
Duplex materials

Nickel-based 25 14 5 17 % 12 % 9%
materials
- - -
Titanium <1 <1 <1
- - -
Tantalum <1 <1 <1
Material Capability
Machining Facilities
Facility for No. of min./max machinable dimensions (mm)
facilities

Turning (CNC) 11 Ø150 Ø250 Ø600

Milling 5 350 600 550

VTL 2 Ø 350 Ø 600 -

Drilling 3 - - -

Deep-Hole drilling 2 - - -
Sales Turnover (Million US $ )
We Export to...
Field of Products (%)
Productivity (MT/ month)
We Export to..
Our Aim is to put on
Customers face