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O Hoisis come in diffeieni sizes and iype, and foi

diffeieni puiposes ioo. Ii is a meclanical device
especially designed io lifi any lind of load veiiically.
Tley can eiilei be manually oi eleciiically opeiaied
and is widely available in ile mailei.
O Tle design ielaies io an impioved loisiing appaiaius
ilai, iliougl ile applicaiion of mulii-sleaved lool
blocl and equalizing sleave, ieduces ile slafi ioique
iequiied io lifi a load wiil iespeci io ilai seen in
conveniional loisiing sysiems.
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O n eleciiic moioi conveiis eleciiical eneigy inio
meclanical eneigy. Tle moioi io be used slould is a
ligl siaiiing ioique, ciane duiy, ioially enclosed
plase squiiiel cage induciion.
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O pulley, also called a sleave oi a dium is a
meclanism composed of a wleel on an axle oi
slafi ilai may lave a gioove beiween iwo flanges
aiound iis ciicumfeience. Sleaves aie used io
clange ile diieciion of an applied foice, iiansmii
ioiaiional moiion, oi iealize a meclanical
advaniage in eiilei a lineai oi ioiaiional sysiem of
moiion.
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O ope dium foi seamless sieel pipe ievolves on leavy duiy self
aligning iollei beaiings. Tle maclined spiial giooves
accommodaie iope in one layei allowing iwo full iuins of iope
in ile dium wlen ile lool is ai ile lowesi posiiion. Tle piicl
of ile giooves musi be made sliglily laigei ilan ile iope
diameiei io avoid fiiciion and weai beiween coils.
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O iie iopes aie widely used on elevaiois, mine loisis, cianes,
conveyois, lauling devices and suspension biidges. Tle wiie
iopes iun on giooved pulleys bui iley iesi on ile boiiom of
ile ile giooves and aie noi wedged beiween ile sides of ile
giooves. Ii may be noied ilai ile siiengil of ile wiie iope
incieases as iis size decieases
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O elis aie meclanisms used io iiansmii moiion and
powei iliougl ile diiveslafi.
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O biale is a device by means of wlicl aiiificial fiiciional
iesisiance is applied io a moving macline membei, in oidei io
ieiaid oi siop moiion ile moiion of a macline. Tle design oi
capaciiy of biale depends upon ile unii piessuie beiween ile
bialing suifaces, ile coefficieni of fiiciion beiween ile bialing
suifaces, ile peiipleial velociiy of ile biale dium, ile pioiecied
aiea of ile fiiciion suifaces and ile abiliiy of biale io dissipaie
leai equivaleni io ile eneigy being absoibed.
O Specificaiions:
f = o.:o (foi gieasy iope, iubbei oi leailei lined sleave)
ngle of coniaci = :
o
Tliclness of ile sieel band = mm
Tensile siiess = :o MPa
iale Dium diameiei = o mm
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ueslan for wlre rope selecLlon
O Tle seleciion of wiie iope io be used wlicl is a x
IPS, Ii.mm diameiei is piimaiily based on ile
siandaid commeicial lool blocls size and capaciiy.
x wiie is used because ii is exiia flexible iope
and ileiefoie useful wleie abiasion is noi seveie
and wleie ielaiively slaip bends musi be
ioleiaied. Ii is ideally used foi wincl lines,
lawseis, oveilead cianes and loisis.
O
ueslan for wlre ropes sheaves
selecLlon
O double sleave sieel lool blocl wiil a capaciiy of
oookg, boil sleave Iimm in diameiei and suiiable
foi a i:.mm diameiei wiie iope is selecied foi ile
design. n equalizing sleave foi a beiiei balance of ile
macline's load wlicl is Iomm diameiei is used. Ii is
fixed along ile noimal of ile loisiing dium.
ueslan for holsLlna drum selecLlon
O commeicially siandaid and available sieel loisiing
dium wiil dimensions omm in diameiei wiil iope
gioove foi size x IPS wiie iope and lengil of
mm is selecied foi ile loisi design. Tle gioove of
ile sieel loisi dium will ensuie ile piopei coiling of
wiie iope wlile in ile macline is iunning.
Solvlna for Speed 1hrouah Lhe
8ope
O inding ile acceleiaiion of load connecied io ile
pulleys fiom ile foimula:
; ssume S =
O u = :i.oo lg (fiom Table T:)
O b = = :i.: lg
;
O F
t
=W
t
= 1250 kg
O Substituting to the general equation:
a = .ooii m]s
:
Solvlna for Lhe dlsLance beLween
hook and drum
O ompuiaiion foi maximum lengil of ile wiie iope
aximum Length of Wire rope =
( L
length of hoist drum
/ D
rope+ approx. groove
allowance
) x D
drum
aximum Length of Wire rope
= 63.28 m
Disiance beiween
lools and dium
leie:
:
= ciicumfeience of ile smallei pulley

i
= ciicumfeience of ile laigei pulley
Disiance beiween lools and dium = i.m
Solvlna for Lhe veloclLv
O
:
:
- v
i
:
= :ad
ssuming v
i
= o, d = i. m

:
= :i.ii fpm
O inding ile angulai velociiy

:
= nD
:
N
:
; D: =o mm
N
:
= :.oi ipm
O
i
= nD
i
N
i ;
N
i
x ipm
ii.:o m]s = n x D
i
x iev]min x
D
i
= o.: m . in (. in)
O D
:
= o.o m i. in (i in)
O iom iguie i.i (ipm vs lp) lp = :o lp
seciion; b x i = (])" x (i]:)"
ulfferenL parameLers needed ln Lhe
deslan

min
=

min
= ::.: in
L = (D
:
+ D
i
) + + :
min
L = .ooo: in = in
O iom Table i. Siandaid -beli lengils; Hoisepowei
onsianis
iom seciion: - Piicl Lengil=.
aci =
ileiefoie,
aci
= :.oi: in
where B = 4L 6.28 (D
2
+ D
1
)= 191.46 in
O inding l
d
:
D
:
]D
i
= i]. = i.
Tleiefoie, l
d
= i.i: (iom Table i. )
O inding l

:
= = o.:i
Tleiefoie, l

(fiom Table i.)

= 0.274148773
O inding K
L
:
iom Table i.- Lengil oiieciion aciois
Sid. Lengil Designaiion () vs. eli ioss
Seciion ( )
K
L
= o.o
ueslanlna Lhe belL
W Design lp = iiansmiiied lp x seivice facioi
Seivice facioi = i. (fiom Table i., squiiiel cage
moioi vs. loisis, ai aveiage condiiion)
Design lp = : lp
W aied lp]beli =
aied lp]beli = io.o: lp]beli
O di. aied Hp]beli = aied lp]beli x l x l
L
di. aied lp]beli = .o lp]beli
O No. of belis =
= .i:
No. of belis = belis
Concluslon
O Tle design of loisi wiil iniegiaied balanced ieeving
sysiem will piovide ile uplolding demand of indusiiy
foi a mucl useful and safei equipmeni ilai will be
moie efficieni in ile field of woil. Tlis design pioieci
will piovide liglei loisi speed foi fasiei landling
compaied io iegulai loisi dium lifi. Ii is designed io
meei ile demanding opeiaiion in ligl duiy cycle
lifiing applicaiions. Tle addiiion of equalizing sleaves
in ile loisiing indusiiy is a convenieni way of
ieducing ile ioique load on ile moioi and loisiing
dium, ilus, lessen ile siiess of ile macline.
Appendlces
O Specificaiion of iie ope Hoisiing Dium
O Specificaiions of Double Sleave Hoisiing locl and
NES Equalizing Sleave
O Squiiiel age Induciion Hoisiing Moioi aiing
O aciois of Safeiy foi iie opes (based on Uliimaie
Siiengil)
O Table i. - Seivice faciois
O Table T: - Piopeiiies of iie ope
O Table i. - Siandaid -beli Lengils; Hp onsianis
Appendlces
O Table i. - Small Diameiei aciois, Kd
O Table i. - ic-of- oniaci aciois, K
O Table i. - Lengil oiieciion aciois, KL
O iguie i.i - eli Seciions and Hoisepowei and Speed