MASH MAKES

syngas valve train

techno-commercial quote
& schematic
22-23/MGCS/QN/7071_R0
------------------------------------
Maharashtra Gas Combustion Solutions, Pune
 inputs
2
Composition of gas: Gas parameters:
 CH4: 15.35%  Nominal heating value: 10 MJ/Nm³

 CO2: 33.15% (2390 kcal/Nm³)

 CO: 20.67%  Flow rate: 472 Nm³/hr (495 kg/hr)

 H2:10.45%  Density: 1.05 kg/nm³

 N2: 12.52%  Temperature: 80°C

 Gas inlet pressure: 3200 mmWC

 Gas outlet pressure: 2000 mmWC

 Gas pressure at burner end: 1500

mmWC

MGCS 2023
 bill of material
3

Sr. No. Components MOC Make Origin Size Quantity

1 Butterfly Valve - Inlet CI / SS RVB / Cair IND 100NB 1

2 Pressure Gauge SS Baumer / Pioneer IND 0-5000 1
3 Gas filter CI CC / Tectiko IND 100NB 1
4 Moisture Separator with DV MS CC / Tectiko IND 100NB 1
5 Flame Arrester MS CC / Tectiko IND 100NB 1
6 Butterfly Valve - Bypass CI / SS RVB / Cair IND 100NB 1
7 Butterfly Valve - Outlet CI / SS RVB / Cair IND 100NB 1
8 Pressure Gauge SS Baumer / Pioneer IND 0-2000 1
9 Safety Relief Valve CI Eska / Vanaz Turkey DN25 1
10 Ball Valve SS RVB / Cair IND DN15 5
11 Bleed & Blind Valve SS RVB / Cair IND DN15 5
12 Low Pressure Switch NA Dungs Germany 50-150 mbar 1
13 Electric ON-OFF Actuator CI / SS RVB / Cair IND 100NB 1
14 Seamless Pipe MS - 100NB 1
15 Base Frame Stucture MS - 50x40x5 1
16 Pipe fitting accessories MS - - 1
17 Miscellaneous material NA - - 1

MGCS 2023
 PG 320 LPS 150 PG 200

EA ON/OFF

MS 100

BFV 100 BFV 100

GF 100 FA 100 BFV 100

Designed by: Maharashtra Gas Combustion Solutions, Pune

All dimensions in mm

MGCS 2023 4
 detailed scope of work
5

Maharashtra Gas Combustion Solutions Mash Energy India

Gas train design Electric material supply & connection work

Component selection Mechanical material supply & connection work

In-house fabrication work Civil material supply & connection work

Packaging & forwarding Transportation

Erection

Loading & unloading

Commissioning of gas train Erection work

MGCS 2023
 commercials
6

 Total cost of Syngas Valve train to control pressure & flow rate of gas with respect to process

temperature as above mentioned components: INR 5,33,000.00

 Goods & Service Tax: 18% extra HSN 8481 2000 / 4000

 Packaging & forwarding charges: Nil

 Transportation: At actual

 Transit insurance: At actual

 Warranty: 12 Months from the date of dispatch invoice

 Delivery: 4 weeks from the date of purchase order

 Offer validity: 30 days

 Payment terms:
a. 60% advance along with purchase order
b. 40% balance payment including taxes before dispatch of material

MGCS 2023
 queries
(please submit the technical inputs)

Queries Values Units

Application

Burner make/model

Burner capacity Btu or kW

Main fuel with parameter LPH or kg/hr

Secondary fuel with parameters Nm³/hr or kg/hr

Flame length to dia Inch or mm

Burner Syngas port size Inch or mm

Distance between burner to gas train Ft

Distance between burner to blower Ft

Blower specification

Process temperature °C

Automation 4-20 or ON-OFF

MGCS 2023
 burner system spares
8

DUAL FUEL BURNER

1 Diffuser Ring Plate 2 Air Gas Nozzle
PILOT BURNER ASSEMBLY
3 Pilot Burner Tip 4 Ignition Spark Plug
5 Ignition Transformer 6 LPG Orifice Valve
FLAME SENSING DEVICE
7 Flame Sensor (UV Sensor) 8 Flame Switch
GAS TRAIN – DUAL FUEL
9 Gas Filter 10 Moisture Removal Cage
11 Flame Arrester Body 12 Pressure Gauges 50-500 mmWC
CONTROL PANEL
13 Burner Sequence Controller 14 Flame Switch
15 Temperature Controller 16 Indicators

MGCS 2023
 Thank You!
Maharashtra Gas Combustion Solutions
Pune
+91 97639 81778
mahagas.combustion@gmail.com