EE-311

6.53
CEP
Submitted To Sir Umar Afzaal
MEET THE TEAM

ABDUR REHMAN LAKSH RATHI ABDUL MOEED AYESHA SHAQEEL

2020036 2020207 2020009 2020099

1/7/2023 2
PROBLEM
Task 1
Task 2
A group of students calculate the connected load of assigned
building and add them to obtained aggregated load. Calculate the magneto motive force, magnetic field intensity,
Apply applicable demand factors and diversity factors to magnetic flux density and magnetic flux at different lengths, area,
calculate the appropriate rating of transformer. size of laminated core using 3 different ferromagnetic material
Operating limit:
(different magnetic permeability) in such a way that core should
Use demand factors and diversity factors of educational
operate at near the knee of the saturation curve.
buildings.
(May use any software, Matlab, COMSOL)

Task 3 Task 4
Manufacturing of a transformer according to the performed
Select an appropriate primary and secondary winding material and
calculations.
calculate its optimum dimensions to reduce cost and losses.
Operating limits:

Primary winding voltage level = 40 V

Secondary winding voltage level = 12 V

3
 CEP TIMELINE

Report Submitted on
CEP Assigned
1st December, 2022
15th November,2022

2022 Nov 2023

Nov DEC Jan

Task 1 Tentative presentation

8th January, 2023
Submitted on 24th November, 2022
 WORKING PRINCIPLE
1.Transformer works on Faraday's law of mutual induction.
2. Faraday's law of electromagnetic induction states that, when a change
takes place in the magnetic flux which is linked with a circuit, an
electromotive force current will induce in the circuit.
3. The transformer consists of two separate winding placed over the
laminated silicon steel core.
4. The winding to which AC supply is connected is called primary winding
and to which load is connected is called secondary winding.

5. It works on the alternating current only because an alternating flux is

required for mutual induction between the two winding.

6. When the AC supply is given to the primary winding with a certain

voltage, an alternating flux sets up in the core of the transformer, which
links with the secondary winding and as a result of it, an emf is induced in it
called Mutually Induced emf.

1/7/2023
7. The direction of this induced emf is opposite to the applied voltage. 5
TYPES OF
TRANSFORMERS

 Auxiliary Transformers

 Power Transformers

 Generator Step-Up Transformers

 Autotransformers

1/7/2023
6
MAKING OF TRANSFORMER
 DESIGNING OF TRANSFORMER
Initial Calculations

Current calculation Bobbin Area Calculations Turns and SWG

8
 SWG CURRENT TABLE

1/7/2023
Pitch deck title 9
 SILICON STEEL

1/7/2023
Pitch deck title 10
SILICONE STEEL CALCULATIONS

1/7/2023 11
 IRON CORE

1/7/2023
12
IRON CORE CALCULATIONS

1/7/2023 13
 COBALT IRON CORE

1/7/2023 14
COBALT-IRON ALLOY CALCULATIONS

7/1/2023 15
 PROBLEMS
WINDING PROBLEMS CORE BINDING
PROBLEM
The wire for low
voltage winding is Binding the core
thick so there was strips/laminated sheets
difficulty in winding required casing and
it on bobbin. bolting,. as an
alternative we have
used cable ties.
7/1/2023 CEP
BOBBIN SIZE B-H CURVES
PROBLEM
The size calculated for The acquisition of B-H
the bobbin was 1.693- curves online was a
inch square (i.e 1.3-inch problem as different
bobbin) but this specific websites had different
size was not available, so curves and no one
we chose closest one website had graphs for all
available =1.5 inch materials
16
 ESTIMATE COST DISTRIBUTION

1000 RS 800 RS 200 RS

silicone steel core Copper wire Bobbin,cable
ties,insulation,etc

1/7/2023 17
 CONCLUSION

We have used the values provided in the problem statement to

calculate desired values in order to construct the core and the
windings for the transformer.

A laminated silicone steel core is chosen for this transformer as

silicone steel has higher permeability, hence a better path for the
magnetic flux to flow. The lamination helps reduce the eddy
current which due to the induced voltage in the core results in
heat losses.

A shell type core is used as it provides a better efficiency by

controlling the leakage flux to some extent.

1/7/2023 18
 THANK YOU
2020036-ABDUR REHMAN
2020009-ABDUL MOEED
2020207-LAKSH RATHI
2020099-AYESHA SHAQEEL

1/7/2023 Pitch deck title 19