Benchmark and Reference for

Criticality Equipment Rating

PENENTUAN TINGKAT KEKRITISAN PERALATAN – TOTAL INDONESIE
(VITAL, CRITICAL & SECONDARY)

SUFFIX
SCORE

PREFIX
SCORE
PREFIX
CRITICALITY A B C
(10 TO 30) (4 TO 9) (0 TO 3)
1
V V C
(10 TO 40)
SUFFIX

2
V C S
(5 TO 9)
3
V S S
(0 TO 4)
 ANALISA KEKRITISAN – BP INDONESIA
MATRIKS RESIKO

• Referensi 920-PRC-OP-4000 Annex 4 –

Identifikasi Peralatan Kritikal
• Tiga tingkat Kekritisan ditentukan sebagai
berikut:
– High Critical– Peralatan yang gagal dan
berdampak kepada Keselamatan atau
Lingkungan dan menyebabkan kehilangan
produksi (Tindakan pencegahan segera
diperlukan, agar kondisi peralatan selalu siap
setiap saat)
– Medium Critical– Peralatan yang gagal akan
meningkatkan risiko kerugian produksi,
mungkin juga berefek terhadap Lingkungan
atau kesehatan & kesejahteraan Personil
(perhatian lebih seksama diperlukan) 
– Low Critical–  Kegagalan peralatan tidak akan
mempengaruhi keselamatan, Lingkungan,
Produksi Bisnis dan Kemungkinan kecil
berdampak kepada komersial  

920-PRC-OP-4000 Annex 4
3
Equipment Criticality Classification Model Based on AHP
Industrial Engineering ITB
ECR from CNOOC Maintenance Manual – LAPI ITB
 New Proposed
Equipment Criticality Rating for
North Business Unit
 ECR Chart
Start

Government
VITAL
Regulation

Calculate
ECR Point

Reliability and Unit Spare and Cost

QHSE Production
Maintainability Parts Availability Effectiveness
30% 30%
15% 15% 10%

ECR Point = S (Weighting factor x Score)

ECR normalized = (100/Highest ECR) x ECR

VITAL ESSENTIAL SUPPORTING OPERATING

(ECRn 75-100) (ECRn 50-74) (ECRn 25-49) (ECRn <24)
Maintenance Strategy based on
Criticality of Equipment
 QHSE Rating
FAILURE EFFECT PROBABILITY
SAFETY ENVIRONMENT 1 2 3 4 5
Never Heard Has Occured in Has Occured in Occurs Several Occurs Several
People Property Damage Pollution Damage Company Image
of in Industry Industry CNOOC Times in CNOOC Times in NBU

No health or injury
F effect
No Damage No Effect No Impact 3 10 17 20 23
Slight Injury
Slight Damage Slight Effect Slight Impact
E (First Aid Case or
(less than $ 1,000) (Oil spill less than 0.5 BO) (Public awareness)
7 13 30 33 37
Medical Treatment)
Minor Effect
Minor Injury Minor Damage Limited Impact
Potential Severity

(Oil spill between 0.5 and

D (Lost Time < 4 Days or (between $1,000 and
1.25 BO; single incident of
(local media and/or local 27 40 43 60 67
Restricted Work) $10,000) political attention)
oil in water; dark smoke)
Major Injury Local Effect Considerable Impact
Local Damage
(Permanent Partial (Oil spill between 1.25 and (Slight national media
C Disability or LTI > 4
(between $10,000 and $
50 BO; repeated incidents of and/or local/regional
47 50 57 73 90
100,000)
days) oil in water) political attention
Major Effect National Impact
Single Fatality or Major Damage
(Oil spill between 50 and (Large national media
B Permanent Total (between $100,000 and
500 BO; extended incidents attention; Mobilization of
53 63 77 87 97
Disability $500,000)
of oil in water) action groups
Massive Effect
International Impact
Extensive Damage (Oil spill more than 500 BO;
A Multiple Fatalities
(more than $500,000) constant high incidents of
(International media 70 80 83 93 100
attention)
oil in water)
 Production Rating
FAILURE EFFECT LIKELIHOOD OF FAILURE
PRODUCTION OPERATION 1 2 3 4 5
Very Unlikely Unlikely Possible Likely Very Likely
Oil Production Losses Never Heard of in Has Occured in Has Occured in Occurs Several Occurs Several
Platform Shutdown Industry CNOOC but never NBU area Times in NBU in Times in NBU in
(Potential BOPD)
heard of in NBU Last Three Years Last Year

G No Effect No Impact 2 4 6 8 10

Very Low Effect

Very Low Impact
F (Potential losses less
(1 well shutdown)
6 12 18 24 30
than 150 BOPD)

Low Effect Very Low Impact

(Potential losses (Partial remote platform
E between 150 and 500 shutdown with more
10 20 30 40 50
Potential Severity

BOPD) than 1 well shutdown)

Moderate Effect
Moderate Impact
(Potential losses
D between 500 and
(Total unmanned remote 14 28 42 56 70
platform shutdown)
1,000 BOPD)
High Effect
High Impact
(Potential losses
C between 1000 and
(Total manned remote 16 32 48 64 80
platform shutdown)
3,000 BOPD)
Very High Effect
Very High Impact
(Potential losses
B between 3,000 and
(Partial processing 18 36 54 72 90
platform shutdown)
10,000 BOPD)
Massive Effect Massive Impact
A (Potential losses more (Total processing 20 40 60 80 100
than 10,000 BOPD) platform shutdown)
Reliability and Maintainability Rating
Unit Spare and Parts Availability
Cost Effectiveness