STEERING GEAR AND PUMP

Type TAS85 LUK Type VT75A

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PUMP LUK VT75A

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Pump

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VALVE FOR FLOW LIMITATION
Outlet
Passage to
pump inlet
Oil-pressure
Plunger witch
regulates the
flow

Inlet

Spring

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Specifications, power steering gear

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Hydraulic pump, pressure and flow

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 PUMP FLOW
L / min LuK VT75A 22 L / min

30 L/min
26,4 L / min
25 L/min

20 L/min
19,8 L / min
15 L/min
min 14,1 L / min
10 L/min

22 l when more then one steered axle not pusher

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 PUMP FLOW
L / min

LuK VT75A 16 L / min

19,2 L / min

15 L/min
14,4 L / min

min 13,5 L / min

10 L/min

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 STEERING GEAR
High oil pressure gives steering force. High flow gives fast steering reaction

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TAS85

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Keeping steering wheel still

Could movement on the

wheel make the steering
gear to work?

Force

Pressure is
created

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ADJUSTING END POSITION VALVE

20mm

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ADJUSTING END POSITION VALVE

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ADJUSTING END POSITION VALVE

150 bar

34mm
Max 110 bar

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SECURE THE DROPARM

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 Check Clarence in steering column

LEFT RIGHT
TURN
RELISE

MAX 37 mm

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CENTER POSITION

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 SECTOR SHAFT MESH

•Centre position
•Stop turning the adjusting screw when there is no
clarence
•Screw in the adjusting screw a further 1/8 turn

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 Leakage indicator

Pressure

Sealing
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PRESSURE LIMITING VALVE

150 bar +10

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Type 8098

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Oil outlet

Oil inlet

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ZF 8098 SECTOR SHAFT MESH

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END POSITION LIMITATION
ZF 8098

Adjust End Pos

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 HYDRAULIC MEASURMENT

2 PRESSUR LIMITING VALVE

3 RESTRICTION VALVE

9 KLOCK FOUR PRESURE

AND DISPLAY FOUR FLOW
AND TEMPERATURE

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PRESSUR LIMITING VALVE

Return to receiver when

pressure higher than adjusted

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 RESTRICTION VALVE

Used when increasing

the temperature Safety valve
210 bar
And when
measuring the flow

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STERING GEAR
PRESURE

TORQUE

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STERING GEAR
PRESURE

TORQUE
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TESTING THE HYDRAULIC SYSTEM

•Internal leakage in steering gear

At end position (whit out end lock).
At centre position.
•Maximum pressure and flow.
•Wheel end lock pressure.

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 HYDRAULIC MEASUREMENTS
Internal leakage
• By the working piston
• By the control valve and end position valve.

Notice.
• Measuring is in 100 bar so that is not affected by the pressure limiting valve.
• The wheel lock angle must be redust so the wheel end lock valve in steering
gear does not affect the measurement.
• Maximum permitted leakage flow:2,5 l/min
Pressure and flow
• That the pump supplies the right system pressure and flow.
• That the pressure limiting valve opens at the correct pressure.
• That the wheel end lock reduces the pressure to the correct value.

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NO CONECTION TO ENDPOSITION VALVE

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 WHERE COULD IT LEAKAGE
• Operating piston and house measured in 3 positions
• End position valve
• Control valve

Sealing

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 Difficult to steer

Piston oring

Oring destroyed Worn out piston

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 Oil leaks

Rust on shaft Rust on shaft

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 QUESTIENS
• If we measured a internal leakage could it be some were
else than in the steering gear.
No the measuring equipment is placed before the steering gear.

• Could something else except the pump cause a to low pressure

( not 160 bar ). Yes the safety valve or a big internal leakage.

• If we lift up the front axle when the engine is running and the wheels
is turning by there selves what could be wrong.The steering gear valve.

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MEASURING STEERING GEAR AND PUMP
Type TAS85 LUK Type VT75A

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Reijo Hernekoski