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    Quality Alert1 - Revised 2017

    Uploaded by

    Faraj Khan
    1) Three quality alerts from a manufacturing facility are summarized. Issues included spatter on a stud, a fitting issue with a sleeve bend, and a missing punch mark. 2) Countermeasures taken were to tighten a reed switch, increase toggle clamp pressure, and add a marking by the operator for confirmation. 3) Root causes identified were a loose reed switch, toggle clamp resting face wear, and an operation being missed by the operator. Effectiveness of countermeasures would be monitored.

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    Quality Alert1 - Revised 2017

    Uploaded by

    Faraj Khan
    13 views4 pages
    1) Three quality alerts from a manufacturing facility are summarized. Issues included spatter on a stud, a fitting issue with a sleeve bend, and a missing punch mark. 2) Countermeasures taken were to tighten a reed switch, increase toggle clamp pressure, and add a marking by the operator for confirmation. 3) Root causes identified were a loose reed switch, toggle clamp resting face wear, and an operation being missed by the operator. Effectiveness of countermeasures would be monitored.

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    Quality Alert1- Revised 2017

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    1) Three quality alerts from a manufacturing facility are summarized. Issues included spatter on a stud, a fitting issue with a sleeve bend, and a missing punch mark. 2) Countermeasures taken were to tighten a reed switch, increase toggle clamp pressure, and add a marking by the operator for confirmation. 3) Root causes identified were a loose reed switch, toggle clamp resting face wear, and an operation being missed by the operator. Effectiveness of countermeasures would be monitored.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    13 views4 pages

    Quality Alert1 - Revised 2017

    Uploaded by

    Faraj Khan
    1) Three quality alerts from a manufacturing facility are summarized. Issues included spatter on a stud, a fitting issue with a sleeve bend, and a missing punch mark. 2) Countermeasures taken were to tighten a reed switch, increase toggle clamp pressure, and add a marking by the operator for confirmation. 3) Root causes identified were a loose reed switch, toggle clamp resting face wear, and an operation being missed by the operator. Effectiveness of countermeasures would be monitored.

    Copyright:

    © All Rights Reserved
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    of 4

    UALITY ALERT In-house/Customer/Warranty

    MODEL : S101 Gasoline AREA : S101 Line 8 D Ref no:- 04


    PART NAME : Tail pipe assly DATE : 15.12.16 Log book ref no:-

    PROBLEM : COUNTERMEASURE TAKEN


    1. Spatter on stud found at customer end .

    Reed switch to be
    Spatter on Stud tightened

    Root cause Effective monitoring Countermeasure allocation


    Effectiveness monitoring Qty. :
    Man
    Day D1 D2 D3 D4 D5 D6 D7
    1.Reed switch Date                Machine

    to be tightened. Prod. Qty.              


    Matl

    Measurement
    Def. Qty.               Method

    Format no: QA/F/034


    UALITY ALERT In-house/Customer/Warranty

    MODEL : S101 AREA : S101 Line 8 D Ref no:- 01


    ARM LOWER CONTROL COMP
    PART NAME : LH DATE : 19.01.2017 Log book ref no:-


    PROBLEM : COUNTERMEASURE TAKEN
    1.Fittment issue at cutomer end ( sleeve bend observed) Toggle clamp pressure increased

    Toggle clamp
    pressure increased

    Root cause Effective monitoring Countermeasure allocation


    Effectiveness monitoring Qty. :
    Man
    1) Toggle clamp Day D1 D2 D3 D4 D5 D6 D7
    Machine
    Date               
    resting Face Matl
    Prod. Qty.              
    wear out Def. Qty.               Method Measurement

    Format no: QA/F/034


    UALITY ALERT In-house/Customer/Warranty

    MODEL : W201 AREA : Welding Lathe 8 D Ref no:- 01


    PART NAME : W201 Twin Muffler Assly DATE : 19.01.2017 Log book ref no:-


    PROBLEM : COUNTERMEASURE TAKEN
    Fittment issue at customer end due to muffler resting Muffler Clamp to be provided
    improper

    Toggle clamp
    pressure increased

    Root cause Effective monitoring Countermeasure allocation


    Effectiveness monitoring Qty. :
    Man
    1) Toggle clamp Day D1 D2 D3 D4 D5 D6 D7
    Machine
    Date               
    resting Face Matl
    Prod. Qty.              
    wear out Def. Qty.               Method Measurement

    Format no: QA/F/034


    UALITY ALERT In-house/Customer/Warranty

    MODEL : W201( export) AREA : Tail end Welding 8 D Ref no:- 01/17


    PART NAME : W201 Twin Muffler Assly DATE : 14.2.17 Log book ref no:-

    PROBLEM : L” L Punch mark missing COUNTERMEASURE TAKEN

    Marking done by
    L Punch mark
    operator for
    missing
    confirmation

    Root cause Effective monitoring Countermeasure allocation


    Effectiveness monitoring Qty. :
    Man
    1)Operation Day D1 D2 D3 D4 D5 D6 D7 
    Machine
    Date              
    missed by Matl
    Prod. Qty.              
    operator Def. Qty.               Method Measurement

    Format no: QA/F/034

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