Professional Documents
Culture Documents
Automotive Exteriors
Automotive Exteriors
Rear lighting
Roof and superior hatchback trim
Front hood
Rear bumper
IM/BMC UP CS
Compression UP SMC Roving
RIM PU CS
Possible Applications of Plastics in Automobile Exterior
Spoilers
Front spoiler RIM PU MF
Compression UP SMC Roving 2.00
Injection PA CS
Rear Spoilers RIM PU MF
Compression UP SMC Roving 2.50
Injection PA CS
Mirror Housings Injection PA CS
0.80
PBT CS
Fuel Tank Flap Injection PA CS 0.12
Wheel Cap Injection PA CS 2.00
Wheel Hub Cover Injection PA CS 1.50
Wind screen Wiper Support Injection PA CS
0.10
PBT CS
Possible Applications of Plastics in Automobile Exterior
Injection PA CS 0.20
PP CS
PBT CS 1.00
IM/BMC UP CS
Roof Components
Hard Top Injection PP MF
HLU UP CSM
Head Impact
Package
space
reduction
Pelvis Impact
Modularization
Insurance and
low speed
impact
Leg Impact
Proposed Pedestrian Safety Tests
V = 40km/h, m = 2.5kg V = 40 km/h
V = 40km/h Ekin =154J M = 4.8 kg
Ekin < 700J HIC=1000 Ekin = 295 J
F = 5kN HIC=1000
MB = 300Nm
V =40km/h
m =13.4kg
E =825J
aknee = 150g
Øknee = 15°
Tknee = 6mm
Complete Pedestrian Kinematics
Vehicle Knee joint Upper leg / pelvis Head contacts
contacts undergoes contact hood as
lower leg bending / shear hood front pedestrian rotates
d
Thermoplastic Door Concept 1
Thermoplastic Door Concept 2
Thermoplastic Door Concept
Steel Profile
Aluminium
Extrusion Profil
Steel Profile
Aluminium
Extrusion Profil
Outer panel
PP-GF Inner
PP-GF Inner
Screws to PP-GF
Handle/logo
Outer panel