Enabling Collaborative Asset Life-cycle Management

using Standards-based Interoperability

Joint MIMOSA/Fiatech
Industry Standard Datasheet Definitions Workshop
Houston, Texas
August 4-5, 2015

©2015 MIMOSA
©MIMOSA 2015
Industry Standard Datasheet Definitions (ISDD)
Workshop Objectives
• Establish mutual understanding of Business
Problem and Proposed Solution
• Review and agree on project scope
• Review and agree on project methodology
• Review and agree on project deliverables
• Agree on preliminary project phasing
• Initiate POC Phase of Project
– Agree on POC Deliverables and Schedule
– Establish Participation and Sponsorship

©MIMOSA 2015
 ISDD Project Overview
• Business Problem and Background
• Purpose
• Proposed Deliverables
• Scope and Phases

©MIMOSA 2015
 Business Problem
• It is “intuitively obvious” that most asset intensive organizations
are managing life-cycle asset information in a sub-optimal
manner
 Critical Infrastructure Management requirements are different from basic
e-Commerce (consequences of failure, risk management)
– Large amounts of asset related data which will be used and re-used are
handed over and managed as unstructured, non-machine interpretable
documents
– Asset data is manually transcribed multiple times during the capital
project, handover and O&M phases of capital facilities
– Asset data and systems are “integrated” using methods that are fragile
and inflexible
– Asset data is trapped in many organizational silos and proprietary
products

©MIMOSA 2015
 ISDD Project Background
• OGI Pilot Required Deliverables
 2D P&ID Schema
 Breakdown Structures
 Tags (Functional Location and Asset)
– Properties (as Datasheets) – Not easy for anyone to provide
– Documents – Structures Exist in MIMOSA CCOM
• Gap analysis
• Discussions about ISDD were started at Semantic Days 2013
• Joint Fiatech/MIMOSA/PCA RDL Improvement Workshops
• BP POC – Presented at 2015 Fiatech Technology Showcase

©MIMOSA 2015
 BP POC as Presented at Fiatech
Technology Showcase 04/15/2015

The BP interoperability PoC

• BP has funded technical delivery
Approach & Benefits Realized

management of PoC based on the Open

Industrial Interoperability Ecosystem (OIIE)

Compelling • The objective is to deliver logical integrity

Image Here of tag and equipment data across major
projects and operations systems

• Software vendors funding delivery of

© 2015, Fiatech industry standard product adaptors for
their solutions

©MIMOSA 2015
 Proposed Solution
• In order to leverage information to gain value we must
– Make the costs and risks obvious (Business Value Model)
– Provide a rational alternative (The ISDDs)
• Which is easy to understand, adopt and use
• Where the investment costs can be shared and recovered quickly
• Which is based on existing specifications and standards as well as
known methods
• Which is available as standards which can be shared by the industry

©MIMOSA 2015
 Critical Intersection for a Supplier Neutral Ecosystem
Enabling Multi-domain Systems Interoperability
Enterprise Big Data
Business and Supplier Neutral
Systems Analytics Open Specifications

LIFE CYCLE ENGINEERING

Systems

Automation
ISDDs Provide Basis
and Control
For Datasheet Oriented
Systems
Information Exchange

©MIMOSA 2015
 The Role of Standards in Sustainable
Enterprise Solutions
 Standards help rationalize chaos into widely accepted good practices
 NGO Standards Organizations such as ISO and IEC
 Industry Standards Organizations – API, ISA, OPC, MIMOSA, PCA, USPI

 Practice Standards – Focus on what should be done

 Such as PAS 55 and ISO 55000 - define good asset management practices to be followed
 CFIHOS - Working to define good handover practices

 Individual IT/IM Oriented Standards – Focus on IT/IM aspects of how

 Such as ISO 15926, OPC, ISA 95/88, ISO 18101 and MIMOSA
 Enable SoS to properly support good practices defined in Practice Standards

©MIMOSA 2015
 Some Relevant ISO Related Activities

ISO TC 67
Materials, equipment ISO TC 108
and offshore structures ISO TC 184
Mechanical vibration
for petroleum, Industrial automation systems and integration
and shock
petrochemical and WG 6 – Oil and Gas
natural gas industries Interoperability

SC5 SC5
SC4
Condition monitoring and Architecture, communications
Industrial Data
diagnostics of machines and integration frameworks

15926- Data for Process

ISO 14224
ISO 13374 Industries ISO 18435
Petroleum, petrochemical and
10303-Product data MIMOSA OSA-EAI
natural gas industries -- MIMOSA OSA-CBM
representation and exchange
Collection and exchange of WG6 WG7
reliability and maintenance STEP/PLCS
Formats and methods for Diagnostic and maintenance
data for equipment OASIS applications integration
communicating, presenting and
displaying relevant information Collaborating on the deployment of an
and data international standard for product
data exchange (ISO 10303)

©MIMOSA 2015
 OGI Pilot Business Use Cases Roadmap - Part 1
Enterprise Capital
Enterprise Standards and
Project Data Project Execution Template
Management for all projects
Standards

Plan / Complete /
Engineer / Fabricate / Operate / Decommission
Program / Procure Commission /
Design Construct Maintain / Dispose
Contract Startup

Continuous Handover (Structured Digital Assets, Tags, Docs) Sustained Lifecycle Digital
Establishing an Environment for Lifecycle System of Systems Interoperability Asset Management

OGI Use Case 1: Capital project handovers to O&M

OGI Use Case 4: Enterprise Product Data Library Management
OGI Use Case 10: Automated provisioning of O&M systems
OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

Levy contractual requirements

on suppliers at start of
specific projects
USPI CFIHOS Collaboration

©MIMOSA 2015
 Standardized Use Case Structure

• Use Case • Scenario

– Background – Actors
– Scope – Data Content
– Preconditions – Data Formats
– Successful End – Reference Data
Condition – Information Service
– Actors Bus Configuration
– Triggers
– Process Workflow
– Scenarios

©MIMOSA 2015
Develop project specific Send completed
engineering terminology datasheets to vendors
and map to industry with provision for their
RDLs reply; receive, load,
verify and compare
Select project specific Matchup requirements
vendor offerings
templates from ISDDs for against product
structured data entry by datasheets from
engineers equipment suppliers

Plan / Complete /
Engineer / Fabricate / Operate / Decommissio
Program / Procure Commission /
Contract
Design Construct Start-up
Maintain n / Dispose

Determine project %
Pre-populate datasheets completeness by
from previous phases analyzing filled in
(e.g. design basis) datasheet properties
as engineers choose required by equipment
equipment to design type for each phase
©MIMOSA 2015
Handover machine-
interpretable datasheets
for immediate loading
into engineering master
data system to compare
against the physical
asset and configuring
O&M systems
 ©MIMOSA 2015
• Production schedules, forecasts, demand
MESA B2MML
PRODML/WITSML
• Production and well data Energistics
• Real-time and historical time series data, OPC Classic/UA
alarms and events
• Lifecycle engineering configuration, MIMOSA CCOM
condition, work and reliability management
• Reference data and capital project artefacts
ISO 15926
Key Standard Information Models
Open Industrial Interoperability Ecosystem
Reference EnvironmentExecution Environment Microsoft ESB (Terawe),
IBM ISBM,
AVEVA
Assetricity SimpleISBM
P&ID
ISO 15926
Proteus Maintenance
Bentley
OpenPlant Management
PowerPID ISO 15926
System
Part 8 OWL MIMOSA
Intergraph
CCOM
SmartPlant
P&ID ISO 15926
Proteus Rockwell
Aspen Basic UniSA Assetricity PlantPAx
MIMOSA
Engineering Transform IOM-OG CCOM
ISO 15926
Engine MIMOSA Register
Eng. XML CCOM IBM IIC
Sharecat/ Data
Datasheet
Sheet MIMOSA
EqHub information CCOM
ISO 15926
Vendor XML OPC UA

ISO 15926 Reference Data

OSIsoft PI
IEC 61360 ISO 13709 (API 610) MIMOSA CCOM

ISA TR20 ISO 14224

 ISDD Project Purpose
• Provide a practical, standardized way to build,
maintain, exchange and use datasheet related
information, based on existing Industry Standard
Datasheets.

©MIMOSA 2015
 ISDD Project Proposed Deliverables
• Business Value Model
– Activity based
– Cover full asset life-cycle
– In cooperation with Owner/Operators, Suppliers and Academia

• Sets of Industry Standard Datasheet Definitions

– Included Industry Standard Datasheets prioritized by industry
– In collaboration with publishers of original Industry Standard Datasheets
– Breadth and depth of properties determined by life-cycle requirements

©MIMOSA 2015
 ISDD Project Scope and Phases
• Scope: Coverage of all high priority Industry Standard
Datasheets, as determined by project sponsors
• Phases
– Each Phase is expected to last 3-4 months
– Each phase will build and publish a set of ISDDs
– We project a POC Phase plus 3 to 4 main phases
– POC Phase
• Business Value Model
• Approximately 3 Prototypical ISDDs
• Objective of preliminary progress report at Fiatech Leadership Forum
–Sep 21-23

©MIMOSA 2015
 Industry Standard Data Sheets
• Currently have identified 263 potential
sources to start with

API 15 (+20 ISO equivalents)

ASME 2 (+1 ISO equivalent)
IEC 10
ISA 166
ISO 28
NORSOK 31
PIP 11

©MIMOSA 2015
 API 610 Centrifugal Pump Data Sheet Elements Needed by Category
As Determined by Plant Maintenance, Operations and Reliability Engineers

Category Number of Category Number of

Elements Elements
Data Sheet Header 10 Pump Materials 4
Drive and Power Train 6 Pump Bearings 10 Red Operations
Liquid Characteristics 6 Base Plate Information 14 Green Maintenance
Service Conditions 6 Seal Plans 2
Notes on Pump Design 6 Heating and Cooling 8
Pump Performance 14 Manifold Piping 4
Pump Physical Orientation 22 Painting Spec’s 8
Pump Casing 2 Maintenance Prep. 4
Case Pressure Limits 6 Safety Limits 25
Rotor Information 3 Manufacturing Tests10
Coupling Information 8 Welding PMI Inspections 25
Notes on Rotating Elements 6 As Built Field Tests 31

Total Data Sheet Elements needed per 240 per Pump out of approximately 600
in API 610

©MIMOSA 2015
 ISDD Discipline
Engineers
Information
Engineers
BUILD
EXISTING INDUSTRY
STANDARD DATA SUBJECT MATTER EXPERTS
SHEETS (ISD)

API
XML
</> CCOM
ASME
BUILD CCOM
ISA
Process IEC 61360
PIP
INDUSTRY STANDARD DATA
SHEET DEFINITIONS (ISDD)

IEC CDD PCA RDL SV RDL USPI RDL

INDUSTRY REFERENCE DATA LIBRARIES

©MIMOSA 2015
 ISDD An Industry Rosetta Stone
USE INDUSTRY STANDARD DATA SHEETS

API ASME ISA NORSOK PIP

ISDDs Map Elements EPCs

Owner/
Map Elements
Operators
Capital
Map Elements Equipment
Suppliers

IEC CDD PCA RDL SV RDL USPI RDL

INDUSTRY REFERENCE DATA LIBRARIES

©MIMOSA 2015
 Close
OIIE and OGI Pilot To Be Featured At Future Events
Solutions 2.0 – August 3-7, 2015, Westin Galleria, Houston, TX

All OIIE and OGI Pilot Working Documents are available

at www.mimosa.org

Alan T. Johnston
MIMOSA
atjohn@mimosa.org

©MIMOSA 2015