Sugar & Alcohol Master Presentation - Jayme

Sugar & Alcohol Automation Solutions
Sugar & Alcohol Automation

Solutions
Gabriel Godoy Jayme Tamaki

Product Sales Manager Business Development
Manager
smar
-TOTAL SUGAR UNITS IN BRAZIL = 312
- SMAR APPLICATION IN 90% OF ALL

UNITS
- SMAR CONTROL IN 80% BAGASSE

BOILERS
- PIONEER IN SUGAR INDUSTRY

AUTOMATION
smar
USINA DA BARRA
• Production 40,000 Cane Ton/day
• Section of the plant Boilers, Mills, Sugar factory,
Distillery.
Total Sales US$ 500 K
smar
USINA SANTA ELISA

Distillery, Liquid Sugar, Power
Plant
Total Sales US$ 2,000 K
smar
USINA ITAMARATI
Distillery.
smar
USINA VALE DO ROSÁRIO

Distillery.
smar
USINA CORONA
• Section of the plant Boilers, Mills, Distillery.
smar
USINA MARACAÍ
• Section of the plant Boilers, Mills, Sugar Factory,
Distillery.
smar
COOPERNAVI
Distillery.
smar
GRUPO COSAN

• Section of the plant Boilers, Mills, Sugar Factory, Distillery.
smar
GRUPO SANTA TEREZINHA

Distillery.
smar
SMAR PRODUCTS AND SOLUTIONS FOR ESPECIFIC AREA IN SUGAR MILL
smar
•Conveyor belts synchronism
•Cane Preparation Protection PREPARATION AREA
•Turbines speed Controls
•Bearings Temperature
•Lubricating oil pressure controls
•Steam Temperature for Turbines
•Motor command and interlocking
smar
•Turbines speed Controls
•Bearings Temperature
•Lubricating oil pressure controls
CUTTER TEMPERATURE
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•Cane level at 1st Tandem
•Turbine Speed
MILL TANDEMS
•Crushing Rollers and Rotary Screen automatic
Cleaning
•Bearings temperature
•Upper Roller Flotation
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•Imbibition Water Flow

•Imbibition Water Temperature
•Juice Tank Level
•Juice Separation to Sugar and Alcohol
•Upper Roller Flotation
MILL TANDEMS
smar
•Crushing Rollers
•Rotary Screen Automatic Cleaning
MILL TANDEM CLEANING
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•Sulfated Juice pH
•Milk of Lime Control
•Juice Temperature
•Juice Division into Decanters
•Polimer Dosage to Decanters
•Decanter Mud Removal
•Mud Tank Level
•Rotary Filter Control
•Motor Command and Interlocking
JUICE TREATMENT
smar
•Pre-evaporators Level
•Pre-evaporators Brix
•Juice division into the several Pre-evaporators
•Multiple effects Evaporators Level
•Clarified Juice Flow
•Syrup Brix
•Vacuum in the last effect Control
•Condensate waters Control
•Temperature Measurements
•Escape and Vegetal Steam Pressure
EVAPORATION
smar
•Syrup Flow
•Syrup Temperature
•Syrup pH
•Syrup Brix
•Phosphoric Acid Dosage
•Polymer Dosage
•Discolorant Dosage
•Floater-Aerator Level
SYRUP FLOTATION
smar
•Calander Steam Pressure

•Masseicute Feeding
•Multi-jet Vacuum Control
•Agitator Motor Current
•Condensator Water Temperature
•Discharge
•Cutting
•Vacuum Breaking
•Cleaning Steam
VACUUM PANS
smar

•Discharge
•Cutting
•Vacuum Breaking
•Cleaning Steam
BATCH PAN
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•Discharge
•Cutting
•Vacuum Breaking
•Cleaning Steam
CONTINUOUS PAN
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COMPARISION OPERATION
MANUAL AND AUTOMATIC
MANUAL AUTOMATIC
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•Syrup, Molasses, Magma Tanks Level
•Crystallizers Level
•Interlocking System
•Brix Measurement in General
•Dilutors Molasses Control
•Motor Command
CRYSTALLIZERS
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•Batch Centrifugation Cycle
•Continuous Centrifugation Cycle
•Dryer Air Temperature
•Sugar Temperature
•Steam Temperature
•Dryer Rotation
CENTRIFUGES
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•Must Flow
•Must Brix
•Must Dilution
•Fermentation Tanks Level
•Fermentation Tanks Temperature
•Ferment Flow
•Ferment Temperature
•Cleaning Cycle
FERMENTATION
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•A, B, C & P Columns Pressure
•Wine Feeding
•Controll Anhydrous Alcohol
•Controll Hydrous Alcohol
•Controll of etylen or hexane recovering
•Monitoring of temperature on columns and
condensers
•Automation of the storage tanks farm
DISTILLERY
smar
•A, B, C & P Columns Pressure
•Wine Feeding
•Controll Anhydrous Alcohol
•Controll Hydrous Alcohol
•Controll of etylen or hexane recovering
•Monitoring of temperature on columns and
condensers
•Automation of the storage tanks farm
DISTILLERY
smar
•Level, Combustion and Gas Removing Complete
Control
•Temperature
•Pressure Master Control
•Furnace and Dumpers Control
•Automatic Discharge
BOILERS
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•Level, Combustion and Gas Removing Complete
Control
•Temperature
•Pressure Master Control
•Furnace and Dumpers Control
•Automatic Discharge
BOILERS
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•Timing Command
•Blowing Complete Cycle
•Interlocking
BLOW DOWN & FLUE GAS
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•Current Motors
•Motor Command
BAGASSE CONVEYORS
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•Level
•Temperature
•Pressure
•Condensate Water Cycle
DEARATOR
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•Presure Control
•Dessuper Control
•Direct Steam (21, 42 or 65 Kgf/cm²)
•Escape Steam (1,5 Kgf/cm²)
•Vegetal Steam (0,8 Kgf/cm²)
•Vegetal 2 Steam (0,3 Kgf/cm²)
PRESSURE REDUCERS
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GLOBAL FINAL RESULTS
-IMPROVED POWER EFFICIENCY
-COMPLETE AND INTEGRATED PROCESS CONTROL
-INCREASED PRODUCTION EFFICIENCY
-BETTER SUGAR QUALITY (COLOR, FILTRABILITY, CRYSTALS UNITS STANDARD)
-DECREASE INDUSTRIAL LOSSES AND EASIER CAUSES DETECTION
-IMPROVE COMPLIANCE WITH STABLISHED TECHNICAL STANDARD
-BETTER CONDENSATE RECOVERY IN STEAM EXCHANGE
-IMPROVED TECHNICAL COMPETANCY
-ELIMINATION OF ROUTINE LABOR INTENSIVE WORK . OPERATORS CAN BE MORE

GAINFULLY EMPLOYED IN PROCESS OPTIMIZATION
smar
GLOBAL FINAL RESULTS
-SIMPLIFIED MAINTENANCE THROUGH ASSET MANAGEMENT SOFTWARE, PROVIDING

A HISTORICAL REGISTRY
-POSSIBILITY OF ESTABLISHING A SEPARATE STRATEGY FOR EACH OPERATIONAL

SITUATION WITHOUT INTERFERENCE FROM ONE ANOTHER
-OPTIMIZED OPERATIONAL PERSONNEL
-MORE DETAILED PROCESS INFORMATION
-SIMPLIFIED OPERATION
-BETTER USE OF THE INSTALLED CAPACITY
-REAL AND RELIABLE PROCESS DATA STATISTICS
-HIGHER OPERATIONAL PROTECTION AND SAFETY
-EASY EXCHANGE INFORMATION AMONG AREAS, TO FACILITATE THE OPERATION
smar
SMAR SPECIALIST TEAM
smar
smar
Process Automation,
improving Quality and
Control in your
Industry
smar

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Sugar & Alcohol Automation Solutions

Sugar & Alcohol Automation

Gabriel Godoy Jayme Tamaki

-TOTAL SUGAR UNITS IN BRAZIL = 312

- SMAR APPLICATION IN 90% OF ALL

- SMAR CONTROL IN 80% BAGASSE

- PIONEER IN SUGAR INDUSTRY

USINA SANTA ELISA

USINA VALE DO ROSÁRIO

• Production 98,000 Cane Ton/day

GRUPO SANTA TEREZINHA

•Imbibition Water Flow

MILL TANDEM CLEANING

•Calander Steam Pressure

•Calander Steam Pressure

•Calander Steam Pressure

BLOW DOWN & FLUE GAS

-IMPROVED POWER EFFICIENCY

-COMPLETE AND INTEGRATED PROCESS CONTROL

-INCREASED PRODUCTION EFFICIENCY

-BETTER SUGAR QUALITY (COLOR, FILTRABILITY, CRYSTALS UNITS STANDARD)

-DECREASE INDUSTRIAL LOSSES AND EASIER CAUSES DETECTION

-IMPROVE COMPLIANCE WITH STABLISHED TECHNICAL STANDARD

-BETTER CONDENSATE RECOVERY IN STEAM EXCHANGE

-IMPROVED TECHNICAL COMPETANCY

-ELIMINATION OF ROUTINE LABOR INTENSIVE WORK . OPERATORS CAN BE MORE

-SIMPLIFIED MAINTENANCE THROUGH ASSET MANAGEMENT SOFTWARE, PROVIDING

-POSSIBILITY OF ESTABLISHING A SEPARATE STRATEGY FOR EACH OPERATIONAL

-OPTIMIZED OPERATIONAL PERSONNEL

-MORE DETAILED PROCESS INFORMATION

-BETTER USE OF THE INSTALLED CAPACITY

-REAL AND RELIABLE PROCESS DATA STATISTICS

-HIGHER OPERATIONAL PROTECTION AND SAFETY

-EASY EXCHANGE INFORMATION AMONG AREAS, TO FACILITATE THE OPERATION

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Sugar & Alcohol Master Presentation - Jayme

Sugar & Alcohol Master Presentation - Jayme