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Logistics Operations: Almahi Suliman
Logistics Operations: Almahi Suliman
Operations
Almahi Suliman
Supply Chain Consultant
Learning Objectives
• B re a k fa st : 10:00 – 10:30 am
Focus: Best way to overcome space and time that separates acquisition and consumption.
Logistics is also defined as:
ITC M10:U1:1.1-2
Logistics – Mission [A Bill of “Rights”]
Inventory
Mgt
Warehouse
Transport
Mgt
Logistics
Order
Material Processing
Handling Customer
service
Logistics types
Reverse Logistics
ITC M10:U1:1.1-5
Supply chain strategies and
logistics management:
• Logistics & the Supply Chain
Cross-Functional Integration
Logistics activities need to be carried out in close
co-ordination with the other functions within the
organisation including purchasing, inventory
management, manufacturing, and sales operations!
Organisations also need to be closely integrated with
external bodies such as shipping & freight agencies,
independent warehousing, cross-docking centre operators,
customs, transport regulatory authorities & suppliers, end
users & customers
ITC M10:U1:1.2-1
What is Supply Chain Mgt?
ITC M10:U1:1.2-2
Logistics vs Supply
Chain Management
ITC M10:U1:1.2-3
An example of a simple supply chain
An example of a simple supply chain
Logistics: transport, storage,
packing and handling
Logistics: transport, storage,
packing and handling
Raw
Final
materials
Raw consumer
supplier Final
materials
consumer
supplier
ITC M10:U1:1.2-6
Planning of logistics activities:
• Logistics Planning
ITC M10:U4:4.3-64
Variable vs. Fixed Delivery Schedules
ITC M10:U4:4.3-66
Variable Delivery Schedules
Variable delivery schedules wait until a full vehicle
load of materials is needed in the working store
Advantages:
Efficient use of transport
Disadvantages:
Increased administration
Increased possibility of stock shortages or stockouts
Increased inventory charges & storage capacity
Increased difficulty in transport management
Increased staff expenses for overtime
ITC M10:U4:4.3-67
Fixed Delivery Schedules
Fixed delivery schedules ensure that deliveries take place according to a
pre-determined plan with equal, fixed periods between deliveries
Advantages: L IV
ER
Y
DE
Schedules can be planned
Less administration is required
Safety stocks are reduced
No need for increase in stock, inventory or storage
Disadvantages:
Higher transportation costs as vehicles operate with less than full loads
ITC M10:U4:4.3-69
An organisation can choose from sea, air and rail
as transport modes
ITC M10:A:3.1-1
Air Freight
Is the most cost-effective mode when lead-time &
order-to-cash cycle time must be minimised
Rail Transportation
Provides limited service frequencies, the network is not
as extensive as road network, & it provides only
terminal-to-terminal service
Road transportation
The most flexible & versatile mode of transport
ITC M10:A:3.1-4
Choosing the most appropriate
mode of transport
Determine the ultimate destination & LIV
ER
Y
DE
Match the type and size of the cargo to the type of transport available &
its capacity
• The 4PL management service provider would gather together all the
constituent parts required such as systems, transport providers, order
management, and inventory management with a view to providing the
client with a fully integrated supply chain. In return the client will pay an
appropriate fee and concentrate on its core business.
Logistics budgeting:
• Transportation Costs
• Usage and Working Life of Vehicles
• Fixed & Variable Costs
• Cost of Depreciation
• Comparing Vehicle Types
• Cost of Vehicle Drivers
• Fuel Costs
• Other components of operating cost
• Theoretical vs. Actual Unit Costs
• Hidden Operating Costs
Number of
vehicles Operate in-house truck fleet
required
Time
ITC M10:U4:4.3-4
Usage and Working Life of Vehicles
All fixed costs, such as capital depreciation, road tax and insurance,
are spread out over the number of km that the vehicle covers
ITC M10:U4:4.3-6
Fixed & Variable Costs
ITC M10:U4:4.3-7
Cost of Depreciation
Capital depreciation starts as soon as the vehicle is
purchased
ITC M10:U4:4.3-8
Vehicles used for cost comparisons
ITC M10:U4:4.3-9
Comparative Unit Depreciation Costs
over the Full Life of Each Vehicle
ITC M10:U4:4.3-10
Comparing Vehicle Types
Despite variations in absolute price, the
relative cost of different classes of
vehicles will tend to maintain the same
ratio in any given country
ITC M10:U4:4.3-11
Unit Depreciation Costs
per m3-km and per tonne-km
ITC M10:U4:4.3-12
Cost of Vehicle
Drivers
Driver’s costs…
ITC M10:U4:4.3-13
Unit Costs of Vehicles
Drivers/Operators
ITC M10:U4:4.3-14
Fuel Costs
ITC M10:U4:4.3-16
Other components of operating cost
Y
ER
LIV
DE
ITC M10:U4:4.3-17
Other Operating Costs
Maintenance, repair and other operating charges
Minor increase for larger vehicles
Relate to distance travelled per year
Important element of variable costs
Economies of scale for larger vehicles
Drivers‘ expenses
Significant on long trips
Factor contributing to justification of intermediate stores
ITC M10:U4:4.3-18
Comparing Overall Vehicle
Operating Costs
Y
ER
LIV
DE
ITC M10:U4:4.3-19
Operating Costs - Overall
In actual practice:
A company does not operate its equipment at full capacity
ITC M10:U4:4.3-21
Calculating Actual Unit Costs
ITC M10:U4:4.3-41
The same requirements can be met with
The same requirement can be met with loads of
loads of different sizes & frequency
different size and frequency
Lower
Greater stocks
handling Less economical vehicle
costs
ITC M10:U4:4.3-42
Balancing costs in delivery
frequency
Transport Inventory
Handling Storage
ITC M10:U4:4.3-43
How total logistics cost varies with number of warehouses
used
Other Factors to consider
ITC M10:U4:4.3-45
Introducing Intermediate Stores
ITC M10:U4:4.3-46
Transport objectives
1. Use Large vehicles, as these are more economical
ITC M10:U4:4.3-48
Drivers Management:
Managing drivers should focus on:
• The selection and recruiting criteria like age, fitness, knowledge,
experience, etc.
• Drivers qualification and disqualification
• Contract coverage, scope of work, salaries, wages, overtime, etc
• Work load distribution
• Training (awareness of policies and procedures, skills)
• Performance evaluation
• Incentives and punishment when necessary
• Adherence to policies and procedures
• Leaves, vacations, etc
• Medical check, follow up and reporting
Logistics Policy Framework:
Fleet Drivers and Management policies and
procedures:
• Warehouse Management
• Inventory Planning and Control
• Order Processing
• Service level
• Material handling
• The policy should contain at least the following:
• Who May Drive a Vehicle
• Permitted and Prohibited Uses
• Personal Use of Vehicles
• Vehicle Assignments
• Accidents and Liability
• Fleet Manager, Fleet Coordinator, Driver Supervisor Responsibilities
• Driver Management
• Vehicle Management
• Accidents and Emergencies
• Records Management
• Disposal
• General business principles and ethics
Material handling:
Receiving
Dispatching Emptying
‘- what is the
ToTo
To
save
save
money
save time
men
amount money I’m
going to save?
-How many
hours/Mins I’m
going to save?
-‘ MH vs. Labors
(how many ?)
Efficiency of Material Handling Systems
ITC M10:U5:5.4-2
Transport Documents
The Bill of Lading
1) It is a document of title
2) It is an evidence of the contract of carriage
3) It is a receipt
Bill of Lading
Schedule of Standard
information contractual
relating to clauses
the shipment
(back)
(front)
ITC M10:A:5.1-2
B/L - Front page schedule
-
----------
-
----------
------
--
----------
- -- -- -- --
-- --
- --
- -- - -- --
- -- - - - -
--
-
- --
-- -
Bill Serial No: identity of issuer, date and place of issue
Identity of shipper and consignee (person who can sign for receipt)
Address to which notifications are to be sent
Identity & place of receipt of pre-carrier (if any)
Vessel, ports of loading and discharge, place of delivery to the
carrier
A detailed list of all items/packages/containers including: quantity,
weight, dimensions, identifying marks, description
Freight charges and daily demurrage rates
Number of original bills (usually 3 or 4)
Signature of the legally authorised issuer with the words
“in apparent good order” if the goods consigned for shipment are so
ITC M10:A:5.1-3
BOL - Back page schedule
Legal definition of terms & agreement to ship goods ber
b
Ru
Paramount clause invoking Hague and/or Visby rules
Legal jurisdiction of the contract (carrier’s country)
Period of responsibility for the cargo & scope of the voyage
Conditions under which alternative vessels may be substituted or
transshipments made
Responsibility of shipper for lighterage & making goods available
for loading and carrier for discharge & delivery
Restrictions on live animal carriage & deck cargo
Freight charges, demurrage rates & terms of payment
Responsibilities of all parties for variations, delays & demurrage
& in hazardous situations
Carrier’s responsibilities due to breach of contract
Respective responsibilities for variations in routing
ITC M10:A:5.1-4
Incoterms 2010
• Group C contains four terms (CFR, CIF, CPT and CIP) and means the
group F plus that the seller shall pay the international freight to the first
carrier without bearing any risk or other additional cost (e.g. in transit).
The seller transfers the risk as soon as it submit the goods to the first
carrier.
• Group D which has four terms (DAT, DAP, DDP). Group D is group C
plus the seller responsibility of the international risk.
• Some terms are applicable for sea freight only. They are FAS, FOB,
CFR and CIF while others are applicable for multimodal transport (sea,
air, road). They are FCA, CPT, CIP, DAT, DAP and DDP).
http://www.incotermsexplained.com/
http://www.incotermsexplained.com/
www.ghanashippingguide.com
References:
• Venod V. Sople, Logistics Mgt, Pearson 2004
• David Blanchard, Supply Chain Mgt, Wiley 2007
• Managing Logistics in the Supply Chain, ITC, WTO,
2014
• Material Handling, Dal Group Manual, By
Mohammed Elkhatim Hamada 2011
• OSHA Pocket Guide, Occupational Safety and
Health Administration 2004