19P602 JIGS, FIXTURES AND DIE

DESIGN
.

ASSIGNMENT PRESENTATION
BY:

BATCH – 5

20P202 – ARJUN N
20P212 - KISHORE N
20P215 - PRASANNAA EZHILAN VG
21P411 - VIGNESHWARAN M
DIE AND THEIR DESIGN
CONSIDERATION
 INTRODUCTION

o A die is a specialized machine tool used

in manufacturing industries to cut
and/or form material to a desired shape or profile.
o dies are generally customized to the item they are
used to create.
o The term "die" can be used in a general sense to
refer to a complete press tool with all of its
components.
 DIE COMPONENTS

 Die set  Stripper plate

 Die Block  Fastener
 Blanking punch
 Piercing punch
 Punch plate
 Pilot
 Back gage
 Finger stops
 Automatic stops
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING The result of trimming in a trimming die
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING

The result of shaving in a shaving die

 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING
Stamping bent in a bending die
 MAJOR DIE OPERATIONS

◉ BLANKING
◉ CUT OFF
◉ TRIMMING
◉ PIERCING
◉ SHAVING
◉ BENDING
◉ DRAWING

Shell drawn from a flat shell

 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
According to Number of Stations:
Single – Station dies
Multiple – Station Dies
 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
According to Number of Stations:
Single – Station dies
 Compound die
 Combination die

Multiple – Station Dies

 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
According to Number of Stations:
Single – Station dies
 Compound die
 Combination die

Multiple – Station Dies

 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
According to Number of Stations:
Single – Station dies
Multiple – Station Dies
 Progressive Die
 Transfer Die
 DIE CLASSIFICATTION

Depending on the Production Quality of Parts:

Class A
Class B
Class C
According to Number of Stations:
Single – Station dies
Multiple – Station Dies
 Progressive Die
 Transfer Die
 MATERIAL SELECTION

 Key factors to consider when selecting a die material:

 Strength (1200-2400 MPa)
 Hardness (60-70 HRC)
 Wear resistance
 Heat resistance(>550°C)
 Corrosion resistance
 Cost
 MATERIAL SELECTION
Common Material for
Advantages
Die
• High strength and toughness
Tool Steel • Good wear resistance
• Relatively low cost
• High heat resistance
High-Speed Steel • Good wear resistance
• High toughness
• Extremely hard and wear resistant
Carbide • Excellent heat resistance
• Good toughness
• Extremely hard and wear resistant
Ceramic
• Excellent heat resistance
Disadvantages
• Limited heat resistance
• Prone to chipping and cracking
• Can have high tool wear
• Higher cost than tool steel
• Can be more difficult to machine
• Higher cost than tool steel and
high-speed steel
• More brittle than other materials
• Extremely brittle and prone to
cracking
• Very difficult to machine
 STEPS IN DESIGN OF DIE

1. The scrap strip : To lay out the

material strip exactly as it will appear
at the bottom of the press stroke
2. The Die Block : Draw the
three views of the die block.
3. The blanking punch : Draw
the blanking punch in the
position above the die block.
4. Piercing punch : Draw the
piercing punch in proper
position.
 STEPS IN DESIGN OF DIE

5. Punch plate : Draw the punch

plate in the front and upper right
view.
6. Pilots : Draw the pilots and the
nuts that hold them in the
blanking punch.
7. Gages : Draw the back gage
and front spacer that guide the
strip by its side.
8. The Finger Stop : Draw a
finger stop to position the strip
for piercing the two holes in the
first blank
 STEPS IN DESIGN OF DIE

9. The Automatic Stop : Draw an automatic

stop which locates the strip at every punch
stroke
10. The Stripper : Stripper is applied to all three
view.
11. The Fastener : Draw the screw, dowel and
other fasteners.
12. The Die Set : Started with horizontal lines in
the lower views of step 7, and with a dotted
circle in the upper right view of step 8.
 DESIGN OF BENDING DIE

BENDING ALLOWANCE (BA)

Where,
A = bend angle, deg
R = Inside radius of Bend, in
T = Metal Thickness
K = Constant for neutral axis location
 STEPS IN DESIGN OF DIE

BENDING PRESSURE(F):

Where,
K = 1.33 ( die-opening factor based on a die opening of 8 times metal thickness; 1.20 (die
opening reaches 16 times metal thickness)
S = Utimate Tensile Strenght. in fenwfoi mweiofofmweimfngigo wgionwiin
t = Metal Thickness. Jusngsuf o isaenfiiooeangoiasenfgeinaonfioegniaeen
L = Length of bent part, in.sgnn osrioninseineifeinginginfignrigringirnginirid
W = Width between contact points on die ( die opening on V die). Dg ss
 DESIGN OF BENDING DIE

BENDING PRESSURE(F): ( for U bending)

Where,
S = Utimate Tensile Strenght. in fenwfoimweiofofmweimfngigo wgionwiin
t = Metal Thickness. Jusngsuf oisaenfiiooeangoiasenfgeinaonfioegniaeen
L = Length of bent part, in.sgnnosrgioninsineifeinginginfignrigringirnginirid
W = Width between contact points on die ( die opening on V die). Jhhhh
 DESIGN OF BENDING DIE

BENDING PRESSURE(F): ( for die Performing a single wiping bend)

Where,
S = Utimate Tensile Strenght. in fenwfoimweiofofmweimfngigo wgionwiin
t = Metal Thickness. Jusngsuf oisaenfiiooeangoiasenfgeinaonfioegniaeen
L = Length of bent part, in.sgnnosrgioninseineifeiginginfignrigringirnginirid
W = Width between contact points on die ( die opening on V die). Dgs hs
 DESIGN OF BENDING DIE

BENDING PRESSURE(F): ( for die Performing a single wiping bend)

Where,
S = Utimate Tensile Strenght. in fenwfoimweiofofmweimfngigo wgionwiin
t = Metal Thickness. Jusngsuf oisaenfiiooeangoiasenfgeinaonfioegniaeen
L = Length of bent part, in.sgnnosrgioniseineifeinginginfignrigringirnginirid
W = Width between contact points on die ( die opening on V die). Dg shs
 DESIGN OF DRAWING DIE

BLANK SIZE:
√ (d2 + 4dh)
√ (d2 + 4dh-0.5r)
D= √ (d2 + 4dh-r)
√((d-2r)2 + 4d(h-r) + 2πr(d-0.7))

Where,
D = Blank diameter. in fenwfoimweiofofmweimfngigo wgionwiin
d = Shell OD. Jusngsuf oisaenfiiooeangoiasenfgeinaonfioegniaeen
h = Shell height. S gnnosrgioniseineifeinginginfignrigringirnginirid
W = Corner radius of punch ints on die ( die opening on V die). Dg shs
 RECENT ADVANCEMENTS IN DESIGN OF DIES

o Computer-Aided Design (CAD) and Simulation

o Additive Manufacturing
o Smart Materials
o Internet of Things (IoT) and Industry 4.0
o Hybrid Manufacturing
 REFERENCE

o Books:
o Die Design Fundamentals" by J.R. Paqui and Vukota Boljanovic
o "Fundamentals of Die Casting Design" by Genick Bar-Meir
o “Tool Design” by Cyril Donaldson, George H Lecain and Goold V C
o Websites:
o https://learn.toolingu.com/classes/die-components-130-/
THANK YOU