Design of multiple spindle

drilling machines
By Eng.\Amal el sarag
By Eng.\Adel Osama

Supervision of
Dr.\Mustafa El Bahlol
Design of multiple spindle
drilling machines
contents
1. Introduction
2. Drilling
3. Multiple spindle drilling machine
4. Design and analysis of machine
5. Layout drawing of entire machine
6. Assembly drawing of machine
7. Selection suitable materials
8. Eliminate design defects
Design of multiple spindle drilling machines
1. Introduction

Machining round holes in metal stock is one of the most common

operations in manufacturing.
The various types of hole making operations are :
Counter Counter
Drilling Boring Reaming Tapping
sinking boring
Design of multiple spindle drilling machines
2. Drilling
Drilling is operation for making holes in solid material and the cutting tool used for
making holes in solid material is called twist drill which consists of two parts the body
of cutting edges and skank for holding purpose
Design of multiple spindle drilling machines
3 .Multiple spindle drilling machine
It is called mass production machines with several parallel spindles (from 4 :48)driven by
single power head and fed into work simultaneously. This machine is useful when
number of parallel holes must be drilled in a part and it is classified into :
Design of multiple spindle drilling machines
3 .Multiple spindle drilling machine
3 .1 non adjustable Multiple spindle drilling machine
Design of non adjustable multiple spindle drilling machines
4 . Design and analysis of the machine
Requirements of industry
parameter Raw Tooling No of holes Diameter of Diameter of
material material hole drill
value Mild steel HSS 5 12mm 11 mm

For hole diameter 9:12mm

Feed is 0.12 :0.2 mm/rev
Design of multiple spindle drilling machines
4 . Design and analysis of the machine
4.1 Total power in drilling :
Torque(M) in Nmm=
=616* =5115Nmm=5Nm
Power===1.9KW
Total ideal power=1.9*5=9.5kw=12.5hp
Assueme overall efficiency is 85%
Total actual power of prime mover (electric
motor)===15hp
Design of multiple spindle drilling machines
4 . Design and analysis of the machine
4.1 Total power in drilling :
Total actual power of prime mover (electric
motor)===15hp

15 hp electric motor 254TC frame 3

phase 208-230/460 volt 3600 rpm
Design of multiple spindle drilling machines
4 .2 Specifications for fits, tolerances
l: depth of the hole D : diameter of the hole
Design of multiple spindle drilling machines
4 .2 Specifications for fits, tolerances

For negative tolerance

=
= = 3.1 mm
For positive tolerance
= +0.075
= +0.075= 3.175mm
Design of multiple spindle drilling machines
4.3 Machining time in drilling

Machining time,=
Where

(0.29D)
,1:2mm
===0.094min=6sec
Design of multiple spindle drilling machines
4.4 Material removal rate

MMR=
==13800
Total MMR=13800*5=69000
Design of multiple spindle drilling machines
4.5 Tool life
Tool life represent useful life of tool and it is calculated by :
== 2134min=35hr
Design of multiple spindle drilling machines
5.Layout drawing of entire machine 1-lead screw 2-column 3-Electrical motor 4-driving belt

5-spindle 6-vice 7-drill bit holder 8-base

Design of multiple spindle drilling machines
5.Layout drawing of entire machine
Design of multiple spindle drilling machines
5.Layout drawing of entire machine
Design of multiple spindle drilling machines
6. Assembly drawing of machine
Design of multiple spindle drilling machines
7. Selection of suitable material
Materials used in manufacturing processes

Metals
polymers
Ceramic &glasses
Composite materials
Design of multiple spindle drilling machines
7 . Selection of suitable material
7.1 functions of machine parts
Multiple spindle drilling machine parts’functions
Base carry entire weight of machine
Pillar/column Support motor and spindle head
Swivel table Clamp work piece for machining
Electric motor Convert electrical power into mechanical power
Shaft Rotate and transfer power
Steped pulley Increase or decrease speed of shaft
V-belt Transfer power from one pulley to another
Chuck/shank Hold cutting tool
Drill pit Create holes in workpiece
Spindle head Hold spindle pit
Rack and pinion Translater rotational motion into linear motion
Design of multiple spindle drilling machines
7. Selection of suitable material
Multiple spindle drilling machine parts 'responsive materials
Part name material Causes of selection
Base Grey iron High hardness,dampen vibration,fatigue strength
Pillar/column Ductile iron High strength, toughness
Swivel table cast iron Good fatigue strength ,toughness, elasticity
Electric motor Carbon steel Good stiffness, shock resistant
Shaft Ductile iron High strength ,toughness
Stepped pulley Aluminum Light weight, high corrosion resistance
V-belt Fabric ,synthetic rubber Flame retardant,electrical insulation ,elasticity
Chuck/shank Carbon steel Good stiffness, shock resistant
Drill pit Tool steel Toughness, wear resistance,heat resistant
Spindle head Grey iron High hardness,dampen vibration,fatigue strength
Rack and pinion Ductile iron High strength, toughness
Design of multiple spindle drilling machines
8.Design defects and their elimination
Design of multiple spindle drilling machines
8.Design defects and their elimination
Thanks for listening