Mbrace™: Composite Strengthening System

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MBrace™

Composite Strengthening System

An Advanced Technique in Retrofitting

MBT (Singapore) Pte Ltd


Introduction
Collapse of Hotel New World

Underdesign
Shoddy

Workmanship
Corner Cutting

15th March 1986

2
Introduction
921Taiwan Earthquake

Major Earthquake with


magnitude of 7.6 on the
Richter scale

3
Introduction
Coverage of Presentation

• Why Strengthening?
• Conventional Strengthening Techniques
• MBraceTM Composite Strengthening System
– Features & Benefits
– Areas and Ways of application
– Installation Procedure
– Basic Design Understanding
– Research and Testing
– Some Completed Projects

4
Introduction
Why Strengthening?

ERRORS IN DESIGN STAGE


• Design Errors SERVICE STAGE
– Loading Specification • Overloading
– Material Specification
– Change of Code
• Change of use

• Drafting Errors • Upgrading

• Assumption Errors • Environmental factors


• Earthquake/Seismic forces
• Lack of regular
CONSTRUCTION ERRORS maintenance
• Poor Construction Practices • Concrete deterioration
– Insufficient compaction
• Bomb blast
– Inadequate curing time

• Poor Workmanship
• Lack of proper supervision

5
Introduction
Why Strengthening?
Construction
error -
Missing
confinement steel

Crack

Corrosion of
reinforcement
Steel reinforcement buckled due
steel
to seismic forces

6
Introduction
Some of the Traditional Strengthening Techniques

STEEL PLATE BONDING


JACKETING/ENLARGEMENT
EXTERNAL POST-TENSIONING

7
Strengthening Process

Repair
Strengthen Strategy? Stabilize

Load
Passive Carrying Active
Type?

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 8
Passive and Active Design

Passive Strengthening

Active Strengthening

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 9
Strengthening Process

Repair
Strategy
Technique ?

Enlargements Composite Post- External Internal


& Overlays Construction Tensioning Grouting Grouting

10
Some of the Traditional Strengthening Techniques

STEEL PLATE BONDING


• Disadvantages
– Bulky set-up
– Labour and Time intensive
– Difficult to align and install
– Design needs to cater for weight of steel
plates
– Requires heavy equipment
– Steel plates need to be tailor made
– Drilling and bolting cause further distress

11
Some of the Traditional Strengthening Techniques

JACKETING
• Disadvantages
– Bulky set-up with massive formwork
– Labour and Time intensive
– Fairly destructive
– Improper bond between new and existing
concrete
– Different shrinkage rate of old and new
concrete
– Offset from original alignment

Existing profile
Enlarged profile

12
2 1
Strengthening
Techniques

Compressive
Upgrade

before...

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 13
3

Strengthening
Techniques

Compressive
Upgrade

...after
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 14
Strengthening
Techniques

New reinforcement Flexural


Upgrade

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 15
Some of the Traditional Strengthening Techniques

EXTERNAL POST-TENSIONING
• Disadvantages
– Labour and Time intensive
– Requires special equipment
– Requires specialised skills
– Requires easy access to work area
– Fairly destructive
– Uneven surface finish
– Offset from original alignment
– May not be aesthetically acceptable

16
An Advanced Technique
in Retrofitting

MBrace™
Composite Strengthening System

17
Fiber Reinforcement Technology

25 years in Aerospace
Low weight
High tensile strength
Non corrosive
Easy installation

18
MBraceTM Composite Strengthening System
History of Composite Strengthening

• Used in the aerospace and


manufacturing industry for 25 years
• Used in structural strengthening for
more than 10 years.

19
Strengthening Application
Change in use
Construction or design defects
Code changes
Seismic retrofit

20
Fiber
Reinforced
Polymer

21
Types of Fiber

22
MBraceTM Composite Strengthening System
Introduction to Composite Strengthening

MBraceTM Composite Strengthening System

Polymer Matrix

Fibre

23
MBraceTM Composite Strengthening System

24
MBrace Composite Strengthening
System

MBrace Primer
MBrace Putty
MBrace Saturant
MBrace Carbon Fiber
MBrace Topcoat (optional)

25
Carbon Fiber

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 26
Fiber Material Behaviour

4000
Carbon
Tensile Stress (MPa)

3000
Aramid
2000
Glass
1000

0
0.000 0.010 0.020 0.030 0.040 0.050 0.060
Tensile Strain (in./in.)
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 27
Primer, Putty & Saturant

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 28
Mixing

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 29
Tools

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 30
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 31
Easy Installation
1. Roll MBrace Primer

2. Level Surfaces with


MBrace Putty

3. Apply First Coat of


MBrace Saturant

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 32
Easy Installation
4. Apply MBrace Fiber
Reinforcement

5. Apply Second Coat


of MBrace Saturant

6. Apply Optional
MBrace Topcoat

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 33
Physical Properties
of CF Sheet

Design Thickness 0.0065 in.


Tensile Strength 3.3 K/in.
Tensile Strength 505 Ksi
for Design
Tensile Modulus 33 Msi
for Design
Ultimate Elongation 1.5%
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 34
MBrace vs. Conventional Upgrade
Simply supported beam; 35% upgrade in live load

Bonded Steel Plate Member Enlargement FRP Sheet


 0.5 cm bolted plate  2 #20 rebar, 10 cm grout  1 layer resin bonded
 110 kg dead load  1,125 kg dead load  2.7 kg dead load
 Placed by lift truck  Formed and cured  Placed by hand

07 / 2006
– Klaus
Construction Kamhub
Chemicals er 35
FRP Repair Strategies
Ductile behavior
Load C Beam with Composite
B
UL

A D
SL
Original beam
SL

Construction
Deflection
07 / 2006
– Klaus
Kamhub
Chemicals er 36
Principle of MBraceTM Strengthening

Confinement Detailing - Circular Column

37
Principle of MBraceTM Strengthening

Confinement Detailing - Square & Rectangular Column

38
MBrace Composite Strengthening System
Final View

Steel-plate Bonding Jacketing MBraceTM System

39
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM

3 Key Features
in the Two-Part Polymer System…
… MBraceTM Primer &
MBraceTM Saturant

40
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM

#1 Low Viscosity MBraceTM Primer to penetrate


micro-cavities in concrete substrate

Anchoring into concrete


Stronger adhesion bond

41
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM

#2 Compatible MBraceTM Primer and MBraceTM


Saturant to form effective polymer matrix

Fully integrated
Proper load transfer to fibres Concrete Failure

42
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM

#3 Coloured MBraceTM Saturant to indicate complete


impregnation of fibres with the saturant
Carbon Fibre

Fully impregnated
Proper protection to fibres
E-Glass Fibre Proper distribution of loads

43
MBraceTM Composite Strengthening System
Introduction to the MBraceTM

MBraceTM Fibre Reinforcement System

E-Glass Fibre Carbon Fibre

44
MBraceTM Composite Strengthening System
Areas of Application with MBraceTM

Buildings
• RC Beams, Columns and Slabs
• RC and Masonry Walls
Bridges
• Beams, Pier and Deck Slabs
Silos, Chimneys and Tanks
Pipes and Tunnels
Marine Structures
• Jetties and Wharves

45
MBraceTM Composite Strengthening System
Wall Strengthening with MBraceTM

Strengthening of RC and Masonry Walls to


enhance:-
Flexural Capacity
Shear Capacity
Blast Resistance

46
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM

BLAST

47
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM

BLAST

48
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM

Wall without MBraceTM


Failure at
1.5 psi, 108ms
BLAST

49
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM

Wall without MBraceTM


NO Failure at
12 psi, 80ms
BLAST

50
MBraceTM Composite Strengthening System
Characteristics of MBraceTM

Increases flexural capacity of flexural elements


Increases shear capacity of beams, columns and walls
Increases vertical load-bearing capacity of columns
Increases ductility under cyclic loadings
Increases seismic resistance
Resistance against corrosion
Resistance to crack propagation
Resistance to bomb blast

51
MBraceTM Composite Strengthening System
Advantages of MBraceTM

High Strength-to-Weight Ratio


Easy to install and non-destructive
Low labour and less downtime
Does not require heavy and special equipment
Can be used in space-constrained areas
Flexible and able to adapt to various shapes
Carbon Fibre
No off-setting from original alignment
Durable, non-corrosive and able to resist corrosion
No maintenance

E-Glass Fibre

52
MBraceTM Composite Strengthening System
Composite Performance of MBraceTM

Properties MBraceTM EG900 MBraceTM CF130

Type of Fibre E-Glass Carbon


Tensile Strength
(min. ASTM D3039) 480 N/mm2 30000 N/mm2
Tensile Modulus
(min. ASTM D3039) 28 000 N/mm2 2300 G N/mm2
Ultimate Strain
(min. ASTM D3039) 2.0 1.5

Thickness/Layer 1.10 mm 0.165 mm

53
Installation Procedure

MBrace™
Composite Strengthening System

54
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Repair Concrete Substrate Epoxy to cracks > 0.30mm

55
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Corner rounded to radius 20mm

56
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Surface Preparation

57
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Surface Preparation
• Remove existing
finishes to expose
bare concrete surface
• Concrete surface to be
smoothen to give an
even surface with no
voids or potholes
• Chamfer edges and
corners to a radius of
approximately 20mm

58
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Application of Primer
• Mix MBraceTM Primer
Part A and Part B
using a mechanical
mixer for between 1-
2 minutes
• Apply MBraceTM
Primer to prepared
concrete surface

59
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Prime surface with MBraceTM Primer

60
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Material Preparation
• Fibre sheets are pre-
cut according to the
requirement as per
structural drawings.
• Mix MBraceTM
Saturant Part A and
Part B using a
mechanical mixer for
between 1-2 minutes

61
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Saturation of Fibre
• Saturate MBraceTM Fibre
Sheets with MBraceTM
Saturant using a roller or
saturator

62
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Installation of MBraceTM
• Install pre-saturated MBraceTM
Fibre Sheets onto primed
concrete surface

63
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

MBraceTM Installed
• Column strengthened using
MBraceTM

64
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Broadcast sand
• Broadcasting sand onto
strengthened column to
form keys for application of
finishes

65
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Finishes
• Apply desired finishes to
the strengthened column

66
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM

Completion
• Completed strengthening
work

67
Standard Detailing

MBrace™
Composite Strengthening System

68
MBraceTM Composite Strengthening System
Typical MBraceTM Detailing

Shear Strengthening
with MBraceTM

Flexural Strengthening
with MBraceTM

Axial Strengthening
with MBraceTM

69
MBraceTM Composite Strengthening System
Shear Strengthening Design

Shear Detailing - Various Configurations


• Strips

• Continuous

• Inclined

70
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Shear Detailing - Wrapping Schemes

Full Wrap “U-wrap” Two sides

71
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Effect of Wrapping Scheme


Shear Resistance, Vf (kN)

Fully Wrap

U-Wrap

Cross-Sectional Area of FRP, Af(mm)

72
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Anchorage - Avoid using mechanical fasteners

73
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Anchorage - Avoid using turning radii

T
FRP FRP
not loaded loaded

74
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Anchorage - MBraceTM Anchorage System


A

50mm A-A
A
10
Fibre Anchor
MBrace TM

Anchorage System MBraceTM Saturant

75
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Flexure Detailing - Wrapping Schemes

A B

100mm A-A

m m A B
0 0m 00m
1 1

100mm

B-B

76
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Flexure Detailing - Cutoff Points

M=0
M=Mu

100 100 100 ldf

77
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Confinement Detailing - Circular Column

78
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Confinement Detailing - Square & Rectangular Column

79
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM

Effect of Confinement
Axial Compressive Stress

ffd

FRP-confined Concrete

Plain Concrete
Ei

Axial Strain, c cc

80
Strengthening Design

MBrace™
Composite Strengthening System

81
Research & Development

MBrace™
Composite Strengthening System

82
MBraceTM Composite Strengthening System
Material Testing

Tensile Properties of MBraceTM - ASTM D3039:95


Shear Bond Strength of MBraceTM - ASTM C482:81
Adhesion Pull-Out Strength of MBraceTM - ASTM D4541:93
(adopted)

83
MBraceTM Composite Strengthening System
Column Testing

Control Specimen Strengthened Specimen

Design Ultimate Load = 905 kN Design Ultimate Load = 1176 kN


Ultimate Failure Load = 1080 kN Ultimate Failure Load = 1446 kN

>30% Increase In Axial Capacity

84
MBraceTM Composite Strengthening System
Beam Testing

Beam strengthened with


Control B1 MBraceTM showed increase in shear
capacity

Strengthened B2 Anchored B3

85
MBraceTM Composite Strengthening System
Beam Testing

500
Beam B3
400

Beam B2
Load (kN)

300

200
Beam B1
100

0
0 5 10 15 20 25
Mid-Span Deflection (mm)

86
MBraceTM Composite Strengthening System
Slab Testing

Cantilever end-span of RC bridge deck slab was tested to


failure

Failed deck slab was repaired and strengthened using


MBraceTM

Strengthened deck slab was loaded and no sign of failure


was shown when the unstrengthened failure load was
reached

87
Tensile Strength Test FRP Carbon CF 130 at
Material & Structure Lab. Civil Eng. Institut
Technology Bandung West Java

106
New Innovation & Development

MBrace™
Composite Strengthening System

108
MBraceTM Innovation:
MBarTM System

109
MBraceTM Composite Strengthening System
Silo, USA

Silo was strengthened with MBraceTM


to increase its load-bearing capacity
and enhance against hoop stresses
Strengthening work was conducted
with no disruption to the daily
operation of the silo

110
MBraceTM Composite Strengthening System
Silo, USA

Grooves were formed on


concrete substrate for the
installation of MBarTM

Workers cutting grooves View of Silo with prepared


on concrete substrate concrete substrate

111
MBraceTM Composite Strengthening System
Silo, USA

MBarTM installed onto


MBarTM installed and
concrete substrate of Silo MBarTM Putty applied to
level with surface

Groove for installing MBarTM

112
MBarTM FRP Reinforcements
Hong Kong LCC206

GFRP Ø32

GFRP Stirrups

Fabrication of reinforcement cages for


D-wall using GFRP rods

Stiffening frame
113
Hong Kong LCC206 (Cont’d)

Stiffening frame

Fitting GFRP reinforcement cage to


steel frame to be lifted to vertical
position

114
Hong Kong LCC206 (Cont’d)

16m long GFRP


Reinforcement Cage

GFRP cage lifted by crane and lowered into


excavated hole for construction of D-wall

115
MBarTM FRP Reinforcements
Delhi Metro, India

GFRP was used as Delhi Metro


reinforcement to replace
conventional steel for the
soft-eye.
GFRP is ideal for TBM to cut
through easily without
damaging it.

Less labour
Less downtime
Less work constraints
Lower overall project cost

116
MBarTM FRP Reinforcements
C822 Circleline Project, Singapore

MBarTM GFRP rods used


as temporary
reinforcement at soft-eye Soft-eye region to be
region of diaphragm wall reinforced with MBarTM GFRP
for link sewer tunnelling rods
interface
MBarTM GFRP rods
chosen due to:
Easy to cut by TBM
Light-weight
Easy to handle
Less construction time
High tensile strength

117
MBarTM FRP Reinforcements
C822 Circleline Project, Singapore

Steel tie
used to
secure
MBarTM

Install of MBarTM GFRP rods to


replace conventional steel
reinforcements at soft-eye region

118
Sutherland Metro

CFRP rods used as soil nails to create steep-


sided cuttings for new railway in an urban area.
CFRP rods chosen due to:
High resistant to wide variety of
aggressive environments.
Light-weight; 3.5% of the weight
of an equivalent strength steel
rods
Easy to handle
Reduced construction time
Reduced costs of about 10%
High tensile strength

119
Sutherland Metro (Cont’d)

Surcharge

Active Passive
Maximum required
restoring force

Soil Nails

120
Sutherland Metro (Cont’d)

1 layer of Geogrid
RC Face Plate laid on soil surface
400x400x70mm thk
bedded on 2:1 Mortar

Wedge Grip Voids & Empty Hole


Mechanism packed with 2:1 Mortar
16mm Dia.
CFRP Rod

200mm thk
Vegetation Layer
114mm Drilled Hole

Cementitious Grout (W/C:0.45)


Min. Strength 35N/mm2 at 28 Days
121
Sutherland Metro (Cont’d)

CFRP was inserted into


the drilled holes. Length of
Using drilling rigs to drill 114mm dia. between 3.0 and 10.7 m.
hole. Holes filled under gravity
with grout.

122
Sutherland Metro (Cont’d)

Laying Geogrid unto


soil surface

RC bearing plates installed

123
Sutherland Metro (Cont’d)

Securing plates with wedge grip


mechanism.
Filling voids with mortar.
124
Sutherland Metro (Cont’d)

Honeycomb of hessian ribbon formed on


slope before filling the cells with topsoil.

125
Completed Projects

MBrace™
Composite Strengthening System

126
BEAM STRENGTHENING

MBrace™
Composite Strengthening System

127
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore

Strengthening using MBraceTM


due to change in use.

New RC slabs added to close up


void after removal of existing
RC staircase linking two floors.

128
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore

Installing MBraceTM onto RC beam to Casting of new RC slab after


increase flexural capacity strengthening of RC beam with
MBraceTM

129
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore

Strengthening for shear using Bolting of steel plate to strengthened


MBraceTM RC beam

130
MBraceTM Project: Flexure Strengthening for Beam
Convention Center in Oklahoma City, USA

Change in use
due to addition
loads from
exhibition events
on trucks and
heavy machines

Strengthening
using
MBraceTM to
increase
flexural capacity

131
MBraceTM Project: Flexure Strengthening for Beam
Convention Center in Oklahoma City, USA

Installing of MBraceTM Installing MBraceTM to


to main beam joist beams

132
MBraceTM Project: Flexure Strengthening for Beam
North Vista Secondary School, Singapore

Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Beams

133
MBraceTM Project: Flexure Strengthening for Beam
North Vista Secondary School, Singapore

Applying MBraceTM Primer onto Installing MBraceTM Carbon Fibre


prepared RC beam surface onto RC beam to increase flexural
capacity

134
MBraceTM Project: Shear Strengthening for Beam
Carpark Structure in South Florida, USA

Strengthening of beams
to increase shear
capacity using
MBraceTM

Steel-plate bonding and


enlargement proposed
initially

But due to space-


constraining and
aesthetic reasons,
MBraceTM accepted

135
MBraceTM Project: Shear Strengthening for Beam
Carpark Structure in South Florida, USA

MBraceTM applied to beam


at direction perpendicular to
shear cracks

MBraceTM installed Project completed with


unto RC beam no disruption and at a
reduced cost to owner
136
COLUMN STRENGTHENING

MBrace™
Composite Strengthening System

137
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore

Strengthening of RC
columns at first-storey
of HDB flats using
MBraceTM .

RC columns
strengthening under
HDB’s upgrading and
maintenance to existing
HDB flats.

138
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore

Repair defective
plaster
Chamfer corners
Removal of existing paint

139
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore

Installing
MBraceTM
Saturating of MBraceTM to RC column
E-Glass Fibre with
Priming prepared surface MBraceTM Saturant
with MBraceTM Primer

140
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore

RC columns
strengthened
with
MBraceTM
Composite
Strengthening
System

141
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy

RC columns in
sports stadium
strengthened to
increase flexural
capacity

142
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy

Crack repair to reinstate Column primed with Column strengthened


column MBraceTM Primer with MBraceTM

143
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy

MBraceTM installed onto RC Strengthened column


columns for flexural strengthening

144
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy

Strain gauges installed Insitu load testing on column


onto strengthened column strengthened with MBraceTM

145
FRP Project: Column Strengthening
Evangel Family Church, Singapore

RC Columns to be strengthened

146
FRP Project: Column Strengthening
Evangel Family Church, Singapore

Priming of concrete substrate Installation of FRP to RC Column


prior to installation

147
MBraceTM Project: Column Strengthening
Conservation of Majestic Theatre, Singapore

Shear deficiency of
RC columns due to
additional loading
from new roof truss.

Architectural features
of columns must be
preserved

MBraceTM
proposed and
adopted

148
MBraceTM Project: Column Strengthening
Conservation of Majestic Theatre, Singapore
Shear capacity of
RC columns
enhanced with
MBraceTM

Architectural
features
preserved

Total of 20 RC
columns
strengthened
within a short
period of 10 days

149
SLAB STRENGTHENING

MBrace™
Composite Strengthening System

150
MBraceTM Project: Flexure Strengthening for Slab
JTC Summit, Singapore

Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Slabs

151
MBraceTM Project: Flexure Strengthening for Slab
JTC Summit, Singapore

Saturating MBraceTM E-Glass Fibre Installing MBraceTM onto RC slab to


using roller increase negative moment capacity

152
MBraceTM Project: Flexure Strengthening for Pier Deck
Port Canaveral Pier, USA

Coastal/Marine
Structures

Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Slabs due to
increase in
crane loads

153
MBraceTM Project: Flexure Strengthening for Pier Deck
Port Canaveral Pier, USA

Installation of MBraceTM to soffit of


deck slab

154
WALL STRENGTHENING

MBrace™
Composite Strengthening System

155
MBraceTM Project: Strengthening for Wall
Residential Apartment, Singapore

Surface preparation prior to the Priming of prepared concrete


installation of MBraceTM substrate with MBraceTM Primer for
installing MBraceTM
156
MBraceTM Project: Strengthening for Wall
Residential Apartment, Singapore

Applying MBraceTM EG900 E-Glass


Fibre saturated with MBraceTM
Saturant to the primed concrete
substrate

157
BRIDGES &
OTHER STRUCTURES

MBrace™
Composite Strengthening System

158
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy

Bridge pier
strengthened using
MBraceTM to increase its
load-bearing capacity

Strengthening work was


conducted with no
disruption to traffic flow
of the bridge

159
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy

Column primed with Laying dry MBraceTM


MBraceTM Primer and Carbon Fibre vertically to
Saturant column

160
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy

Remove protective sheet Apply MBraceTM Saturant onto


from MBraceTM Carbon Fibre MBraceTM Carbon Fibre to
impregnate the carbon fibre

161
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy

Laying dry MBraceTM Remove protective sheet


Carbon Fibre horizontally from MBraceTM Carbon Fibre
to column

162
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy

Final adjustment and Apply MBraceTM Saturant onto


alignment of carbon fibre MBraceTM Carbon Fibre to
impregnate the carbon fibre

163
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand

Award-Winning Project
50 year old Arch
Railway Bridge
strengthened with
MBraceTM due to
increase in traffic
volume

8th Annual Projects Awards


ICRI 2000 Project Awards Program
Award of Excellence
Transportation Category

164
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand

Restoration in progress with Bridge strengthened


no disruption to and the architectural
transportation of oil beauty of the bridge is
also preserved.

Installation of MBraceTM to bridge


165
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand

Restoration in progress with no Applying MBraceTM Saturant to


disruption to transportation of oil MBraceTM Carbon Fibre

166
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand

Bridge
strengthened to
withstand a 40%
increase in live
load and the
architectural
beauty of the
bridge is also
preserved.

Installation of MBraceTM to bridge

167
MBraceTM Project: Bridge Strengthening
Little River Bridge, Australia

80 year old bridge built in


1920 was strengthened
with MBraceTM to
increase its load-bearing
capacity due to new code
requirement

MBraceTM was proposed


against steel-plate
bonding and approved!!!

Strengthening completed
within three weeks

168
MBraceTM Project: Bridge Strengthening
Little River Bridge, Australia

Level substrate with Prime substrate with


MBraceTM Putty MBraceTM Primer

Installing MBraceTM to soffit of beam


169
MBraceTM Project: Bridge Strengthening
Bridge G270, Phelps County MO USA

Pilot Project with the


Missouri Department
of Transportation
(MoDOT) to study
the effective of
strengthening bridge
with FRP

Bridge strengthened
to allow removal of
load posting

170
MBraceTM Project: Bridge Strengthening
Bridge G270, Phelps County MO USA

Installing MBraceTM to soffit of deck Bridge deck slab strengthened with


slab MBraceTM

171
MBraceTM Project: Bridge Strengthening
Santa Theresa Viaduct, Brazil

Important viaduct
serving heavy traffic
daily

Viaduct needed to be
strengthened to
cater to increase in
traffic load

Required Upgrade
for 45-ton Vehicles

172
MBraceTM Project: Bridge Strengthening
Santa Theresa Viaduct, Brazil

MBraceTM installed to soffit of deck Viaduct strengthened and


slabs and beams for flexural completed with finishes
strengthening

173
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA

174
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA

175
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA

176
MBraceTM Project: Bridge Strengthening
I-44 & I-270 Overpass, St. Louis MO USA

Bridge repaired and


strengthened due to
damage by impact
and collision from
vehicles

177
MBraceTM Project: Bridge Strengthening
I-44 & I-270 Overpass, St. Louis MO USA

Damaged portion of the beam


by vehicles

Beam reinstated and strengthened


with MBraceTM

178
MBraceTM Project: Bridge Strengthening
Court Street Bridge, Oswego NY USA

179
MBraceTM Project: Bridge Strengthening
Poplar Street Bridge, Berea HO USA

MBraceTM used to increase


ductility and seismic
resistance of bridge pier

180
MBraceTM Project: Crack Repair for Tank
Water Tank in USA

Cracks caused by
insufficient steel
due to design
error
Cracks
Cracks injected
with epoxy and
MBraceTM installed
across crack

181
MBraceTM Composite Strengthening System
Final View

Steel-plate Bonding Jacketing MBraceTM System

182
PROJECT REFERENCES MBRACE SYSTEM
IN INDONESIA

MBrace™
Composite Strengthening System

183
Bridge Beam/Slab ; Increasing traffic volumes

184
PROYEK PERKUATAN GIRDER I PRETENSION
RUAS E-1 SEKSI IV FLY OVER TOL JATI ASIH

185
PERBAIKAN STRUKTUR PASCA GEMPA BUMI GEDUNG KANTOR BANK INDONESIA
Medan
Mbrace CF 130

186
Mbrace CF 130, Discovery Mall Bali

187
Mbrace CF 130 Dago Boutiq, Bandung

188
Mbrace CF 130 Lingkar Selatan Elektronik
Center, Bandung

189
Aplication Mbrace CF 130 at beams structure at Braga
Citywalk Bandung

190
ApplicationMbrace CF130 at Istana Plaza Mall
Bandung

191
Application Mbrace laminate at
South Pacific Viscose
Purwakarta.

192
Mbrace Laminate, Indosat Building Solo

193
END OF PRESENTATION

THANK YOU

194

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