Professional Documents
Culture Documents
Mbrace™: Composite Strengthening System
Mbrace™: Composite Strengthening System
Mbrace™: Composite Strengthening System
Underdesign
Shoddy
Workmanship
Corner Cutting
2
Introduction
921Taiwan Earthquake
3
Introduction
Coverage of Presentation
• Why Strengthening?
• Conventional Strengthening Techniques
• MBraceTM Composite Strengthening System
– Features & Benefits
– Areas and Ways of application
– Installation Procedure
– Basic Design Understanding
– Research and Testing
– Some Completed Projects
4
Introduction
Why Strengthening?
• Poor Workmanship
• Lack of proper supervision
5
Introduction
Why Strengthening?
Construction
error -
Missing
confinement steel
Crack
Corrosion of
reinforcement
Steel reinforcement buckled due
steel
to seismic forces
6
Introduction
Some of the Traditional Strengthening Techniques
7
Strengthening Process
Repair
Strengthen Strategy? Stabilize
Load
Passive Carrying Active
Type?
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 8
Passive and Active Design
Passive Strengthening
Active Strengthening
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 9
Strengthening Process
Repair
Strategy
Technique ?
10
Some of the Traditional Strengthening Techniques
11
Some of the Traditional Strengthening Techniques
JACKETING
• Disadvantages
– Bulky set-up with massive formwork
– Labour and Time intensive
– Fairly destructive
– Improper bond between new and existing
concrete
– Different shrinkage rate of old and new
concrete
– Offset from original alignment
Existing profile
Enlarged profile
12
2 1
Strengthening
Techniques
Compressive
Upgrade
before...
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 13
3
Strengthening
Techniques
Compressive
Upgrade
...after
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 14
Strengthening
Techniques
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 15
Some of the Traditional Strengthening Techniques
EXTERNAL POST-TENSIONING
• Disadvantages
– Labour and Time intensive
– Requires special equipment
– Requires specialised skills
– Requires easy access to work area
– Fairly destructive
– Uneven surface finish
– Offset from original alignment
– May not be aesthetically acceptable
16
An Advanced Technique
in Retrofitting
MBrace™
Composite Strengthening System
17
Fiber Reinforcement Technology
25 years in Aerospace
Low weight
High tensile strength
Non corrosive
Easy installation
18
MBraceTM Composite Strengthening System
History of Composite Strengthening
19
Strengthening Application
Change in use
Construction or design defects
Code changes
Seismic retrofit
20
Fiber
Reinforced
Polymer
21
Types of Fiber
22
MBraceTM Composite Strengthening System
Introduction to Composite Strengthening
Polymer Matrix
Fibre
23
MBraceTM Composite Strengthening System
24
MBrace Composite Strengthening
System
MBrace Primer
MBrace Putty
MBrace Saturant
MBrace Carbon Fiber
MBrace Topcoat (optional)
25
Carbon Fiber
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 26
Fiber Material Behaviour
4000
Carbon
Tensile Stress (MPa)
3000
Aramid
2000
Glass
1000
0
0.000 0.010 0.020 0.030 0.040 0.050 0.060
Tensile Strain (in./in.)
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 27
Primer, Putty & Saturant
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 28
Mixing
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 29
Tools
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 30
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 31
Easy Installation
1. Roll MBrace Primer
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 32
Easy Installation
4. Apply MBrace Fiber
Reinforcement
6. Apply Optional
MBrace Topcoat
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 33
Physical Properties
of CF Sheet
07 / 2006
– Klaus
Construction Kamhub
Chemicals er 35
FRP Repair Strategies
Ductile behavior
Load C Beam with Composite
B
UL
A D
SL
Original beam
SL
Construction
Deflection
07 / 2006
– Klaus
Kamhub
Chemicals er 36
Principle of MBraceTM Strengthening
37
Principle of MBraceTM Strengthening
38
MBrace Composite Strengthening System
Final View
39
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM
3 Key Features
in the Two-Part Polymer System…
… MBraceTM Primer &
MBraceTM Saturant
40
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM
41
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM
Fully integrated
Proper load transfer to fibres Concrete Failure
42
MBraceTM Composite Strengthening System
Strengthening Philosophy in MBraceTM
Fully impregnated
Proper protection to fibres
E-Glass Fibre Proper distribution of loads
43
MBraceTM Composite Strengthening System
Introduction to the MBraceTM
44
MBraceTM Composite Strengthening System
Areas of Application with MBraceTM
Buildings
• RC Beams, Columns and Slabs
• RC and Masonry Walls
Bridges
• Beams, Pier and Deck Slabs
Silos, Chimneys and Tanks
Pipes and Tunnels
Marine Structures
• Jetties and Wharves
45
MBraceTM Composite Strengthening System
Wall Strengthening with MBraceTM
46
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM
BLAST
47
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM
BLAST
48
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM
49
MBraceTM Composite Strengthening System
Blast Resistance with MBraceTM
50
MBraceTM Composite Strengthening System
Characteristics of MBraceTM
51
MBraceTM Composite Strengthening System
Advantages of MBraceTM
E-Glass Fibre
52
MBraceTM Composite Strengthening System
Composite Performance of MBraceTM
53
Installation Procedure
MBrace™
Composite Strengthening System
54
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
55
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
56
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Surface Preparation
57
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Surface Preparation
• Remove existing
finishes to expose
bare concrete surface
• Concrete surface to be
smoothen to give an
even surface with no
voids or potholes
• Chamfer edges and
corners to a radius of
approximately 20mm
58
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Application of Primer
• Mix MBraceTM Primer
Part A and Part B
using a mechanical
mixer for between 1-
2 minutes
• Apply MBraceTM
Primer to prepared
concrete surface
59
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
60
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Material Preparation
• Fibre sheets are pre-
cut according to the
requirement as per
structural drawings.
• Mix MBraceTM
Saturant Part A and
Part B using a
mechanical mixer for
between 1-2 minutes
61
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Saturation of Fibre
• Saturate MBraceTM Fibre
Sheets with MBraceTM
Saturant using a roller or
saturator
62
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Installation of MBraceTM
• Install pre-saturated MBraceTM
Fibre Sheets onto primed
concrete surface
63
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
MBraceTM Installed
• Column strengthened using
MBraceTM
64
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Broadcast sand
• Broadcasting sand onto
strengthened column to
form keys for application of
finishes
65
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Finishes
• Apply desired finishes to
the strengthened column
66
MBraceTM Composite Strengthening System
Installation Procedure of MBraceTM
Completion
• Completed strengthening
work
67
Standard Detailing
MBrace™
Composite Strengthening System
68
MBraceTM Composite Strengthening System
Typical MBraceTM Detailing
Shear Strengthening
with MBraceTM
Flexural Strengthening
with MBraceTM
Axial Strengthening
with MBraceTM
69
MBraceTM Composite Strengthening System
Shear Strengthening Design
• Continuous
• Inclined
70
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
71
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
Fully Wrap
U-Wrap
72
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
73
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
T
FRP FRP
not loaded loaded
74
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
50mm A-A
A
10
Fibre Anchor
MBrace TM
75
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
A B
100mm A-A
m m A B
0 0m 00m
1 1
100mm
B-B
76
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
M=0
M=Mu
77
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
78
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
79
MBraceTM Composite Strengthening System
Standard Detailing of MBraceTM
Effect of Confinement
Axial Compressive Stress
ffd
FRP-confined Concrete
Plain Concrete
Ei
80
Strengthening Design
MBrace™
Composite Strengthening System
81
Research & Development
MBrace™
Composite Strengthening System
82
MBraceTM Composite Strengthening System
Material Testing
83
MBraceTM Composite Strengthening System
Column Testing
84
MBraceTM Composite Strengthening System
Beam Testing
Strengthened B2 Anchored B3
85
MBraceTM Composite Strengthening System
Beam Testing
500
Beam B3
400
Beam B2
Load (kN)
300
200
Beam B1
100
0
0 5 10 15 20 25
Mid-Span Deflection (mm)
86
MBraceTM Composite Strengthening System
Slab Testing
87
Tensile Strength Test FRP Carbon CF 130 at
Material & Structure Lab. Civil Eng. Institut
Technology Bandung West Java
106
New Innovation & Development
MBrace™
Composite Strengthening System
108
MBraceTM Innovation:
MBarTM System
109
MBraceTM Composite Strengthening System
Silo, USA
110
MBraceTM Composite Strengthening System
Silo, USA
111
MBraceTM Composite Strengthening System
Silo, USA
112
MBarTM FRP Reinforcements
Hong Kong LCC206
GFRP Ø32
GFRP Stirrups
Stiffening frame
113
Hong Kong LCC206 (Cont’d)
Stiffening frame
114
Hong Kong LCC206 (Cont’d)
115
MBarTM FRP Reinforcements
Delhi Metro, India
Less labour
Less downtime
Less work constraints
Lower overall project cost
116
MBarTM FRP Reinforcements
C822 Circleline Project, Singapore
117
MBarTM FRP Reinforcements
C822 Circleline Project, Singapore
Steel tie
used to
secure
MBarTM
118
Sutherland Metro
119
Sutherland Metro (Cont’d)
Surcharge
Active Passive
Maximum required
restoring force
Soil Nails
120
Sutherland Metro (Cont’d)
1 layer of Geogrid
RC Face Plate laid on soil surface
400x400x70mm thk
bedded on 2:1 Mortar
200mm thk
Vegetation Layer
114mm Drilled Hole
122
Sutherland Metro (Cont’d)
123
Sutherland Metro (Cont’d)
125
Completed Projects
MBrace™
Composite Strengthening System
126
BEAM STRENGTHENING
MBrace™
Composite Strengthening System
127
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore
128
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore
129
MBraceTM Project: Flexure & Shear Strengthening for Beam
Compass Rose Restaurant in
Raffles City S. C., Singapore
130
MBraceTM Project: Flexure Strengthening for Beam
Convention Center in Oklahoma City, USA
Change in use
due to addition
loads from
exhibition events
on trucks and
heavy machines
Strengthening
using
MBraceTM to
increase
flexural capacity
131
MBraceTM Project: Flexure Strengthening for Beam
Convention Center in Oklahoma City, USA
132
MBraceTM Project: Flexure Strengthening for Beam
North Vista Secondary School, Singapore
Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Beams
133
MBraceTM Project: Flexure Strengthening for Beam
North Vista Secondary School, Singapore
134
MBraceTM Project: Shear Strengthening for Beam
Carpark Structure in South Florida, USA
Strengthening of beams
to increase shear
capacity using
MBraceTM
135
MBraceTM Project: Shear Strengthening for Beam
Carpark Structure in South Florida, USA
MBrace™
Composite Strengthening System
137
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore
Strengthening of RC
columns at first-storey
of HDB flats using
MBraceTM .
RC columns
strengthening under
HDB’s upgrading and
maintenance to existing
HDB flats.
138
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore
Repair defective
plaster
Chamfer corners
Removal of existing paint
139
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore
Installing
MBraceTM
Saturating of MBraceTM to RC column
E-Glass Fibre with
Priming prepared surface MBraceTM Saturant
with MBraceTM Primer
140
MBraceTM Project: Column Strengthening
Upgrading of Marsiling Drive Precinct MUP10, Singapore
RC columns
strengthened
with
MBraceTM
Composite
Strengthening
System
141
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy
RC columns in
sports stadium
strengthened to
increase flexural
capacity
142
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy
143
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy
144
MBraceTM Project: Flexure Strengthening for Column
Stadio De Cesena 98, Italy
145
FRP Project: Column Strengthening
Evangel Family Church, Singapore
RC Columns to be strengthened
146
FRP Project: Column Strengthening
Evangel Family Church, Singapore
147
MBraceTM Project: Column Strengthening
Conservation of Majestic Theatre, Singapore
Shear deficiency of
RC columns due to
additional loading
from new roof truss.
Architectural features
of columns must be
preserved
MBraceTM
proposed and
adopted
148
MBraceTM Project: Column Strengthening
Conservation of Majestic Theatre, Singapore
Shear capacity of
RC columns
enhanced with
MBraceTM
Architectural
features
preserved
Total of 20 RC
columns
strengthened
within a short
period of 10 days
149
SLAB STRENGTHENING
MBrace™
Composite Strengthening System
150
MBraceTM Project: Flexure Strengthening for Slab
JTC Summit, Singapore
Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Slabs
151
MBraceTM Project: Flexure Strengthening for Slab
JTC Summit, Singapore
152
MBraceTM Project: Flexure Strengthening for Pier Deck
Port Canaveral Pier, USA
Coastal/Marine
Structures
Strengthening
using
MBraceTM to
increase flexural
capacity of RC
Slabs due to
increase in
crane loads
153
MBraceTM Project: Flexure Strengthening for Pier Deck
Port Canaveral Pier, USA
154
WALL STRENGTHENING
MBrace™
Composite Strengthening System
155
MBraceTM Project: Strengthening for Wall
Residential Apartment, Singapore
157
BRIDGES &
OTHER STRUCTURES
MBrace™
Composite Strengthening System
158
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy
Bridge pier
strengthened using
MBraceTM to increase its
load-bearing capacity
159
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy
160
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy
161
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy
162
MBraceTM Project: Column Strengthening
Viadotto Calafuria 98, Italy
163
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand
Award-Winning Project
50 year old Arch
Railway Bridge
strengthened with
MBraceTM due to
increase in traffic
volume
164
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand
166
MBraceTM Project: Bridge Strengthening
Arch Railway Prakanong Bridge, Thailand
Bridge
strengthened to
withstand a 40%
increase in live
load and the
architectural
beauty of the
bridge is also
preserved.
167
MBraceTM Project: Bridge Strengthening
Little River Bridge, Australia
Strengthening completed
within three weeks
168
MBraceTM Project: Bridge Strengthening
Little River Bridge, Australia
Bridge strengthened
to allow removal of
load posting
170
MBraceTM Project: Bridge Strengthening
Bridge G270, Phelps County MO USA
171
MBraceTM Project: Bridge Strengthening
Santa Theresa Viaduct, Brazil
Important viaduct
serving heavy traffic
daily
Viaduct needed to be
strengthened to
cater to increase in
traffic load
Required Upgrade
for 45-ton Vehicles
172
MBraceTM Project: Bridge Strengthening
Santa Theresa Viaduct, Brazil
173
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA
174
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA
175
MBraceTM Project: Bridge Strengthening
Spring Cypress Overpass, Houston TX USA
176
MBraceTM Project: Bridge Strengthening
I-44 & I-270 Overpass, St. Louis MO USA
177
MBraceTM Project: Bridge Strengthening
I-44 & I-270 Overpass, St. Louis MO USA
178
MBraceTM Project: Bridge Strengthening
Court Street Bridge, Oswego NY USA
179
MBraceTM Project: Bridge Strengthening
Poplar Street Bridge, Berea HO USA
180
MBraceTM Project: Crack Repair for Tank
Water Tank in USA
Cracks caused by
insufficient steel
due to design
error
Cracks
Cracks injected
with epoxy and
MBraceTM installed
across crack
181
MBraceTM Composite Strengthening System
Final View
182
PROJECT REFERENCES MBRACE SYSTEM
IN INDONESIA
MBrace™
Composite Strengthening System
183
Bridge Beam/Slab ; Increasing traffic volumes
184
PROYEK PERKUATAN GIRDER I PRETENSION
RUAS E-1 SEKSI IV FLY OVER TOL JATI ASIH
185
PERBAIKAN STRUKTUR PASCA GEMPA BUMI GEDUNG KANTOR BANK INDONESIA
Medan
Mbrace CF 130
186
Mbrace CF 130, Discovery Mall Bali
187
Mbrace CF 130 Dago Boutiq, Bandung
188
Mbrace CF 130 Lingkar Selatan Elektronik
Center, Bandung
189
Aplication Mbrace CF 130 at beams structure at Braga
Citywalk Bandung
190
ApplicationMbrace CF130 at Istana Plaza Mall
Bandung
191
Application Mbrace laminate at
South Pacific Viscose
Purwakarta.
192
Mbrace Laminate, Indosat Building Solo
193
END OF PRESENTATION
THANK YOU
194