Cathodic protection systems use sacrificial anodes attached to ship hulls below the waterline. A small DC current is supplied to the anodes to make the hull more negatively charged and prevent corrosion from seawater. Reference anodes monitor the protection level and control current automatically. The aim is to keep the entire hull, including rudder and propeller, cathodically protected through bonding wires. Regular maintenance like measuring voltages and currents ensures proper protection.
Cathodic protection systems use sacrificial anodes attached to ship hulls below the waterline. A small DC current is supplied to the anodes to make the hull more negatively charged and prevent corrosion from seawater. Reference anodes monitor the protection level and control current automatically. The aim is to keep the entire hull, including rudder and propeller, cathodically protected through bonding wires. Regular maintenance like measuring voltages and currents ensures proper protection.
Cathodic protection systems use sacrificial anodes attached to ship hulls below the waterline. A small DC current is supplied to the anodes to make the hull more negatively charged and prevent corrosion from seawater. Reference anodes monitor the protection level and control current automatically. The aim is to keep the entire hull, including rudder and propeller, cathodically protected through bonding wires. Regular maintenance like measuring voltages and currents ensures proper protection.
Potential variations in the Hull • Different areas of Hull of a ship acquire a positive potential or negative potential due to a. Dissimilar metals b. variations in structural and chemical uniformity in hull plates c. welding d. Differences in paint thickness and quality e. Water temperature f. salinity etc. • Thus areas either Anodic(Positive) or Cathodic (Negative) are formed in the Hull.
ETHIOPIA MARITIME TRAINING INSTITUTE CHAPTER -
Electro-chemical action on Hull
ETHIOPIA MARITIME TRAINING INSTITUTE CHAPTER -
Cathodic Protection System • Cathodic protection system in ships consist of a number of protective anodes fitted to the hull at selected places below the water line and fed with a DC current. • The amount of DC current supplied is automatically or hand regulated. • Reference anodes measure the amount of protection needed and serves as signal to automatically regulate the protection current • The anode current control is regulated by electronic thyristor control. The current can be 20A – 600A at 8VDC • The aim of the protection system is to keep the hull cathodic at all places and prevent natural corrosion of the hull due to electro-chemical action due to seawater.
ETHIOPIA MARITIME TRAINING INSTITUTE CHAPTER -
Reference Anodes • Reference anodes may be zinc or silver attached but insulated from the hull. • The voltage measured between reference anodes and a fully protected anodes will be for a. Zinc electrode – 250mV negative to hull b. Silver electrode - 800 mV positive to hull. • The control equipment automatically monitors the reference voltages and decides the size of cur rent required by the protective anodes. • Reference anode differs in construction from the main anodes.
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Arrangement of Impressed Cathodic Current Protection Circuit
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Earth Bonding
• Degree of cathodic protection must be same as for
hull, rudder, propellor and stabiliser fins. • To ensure the above, all must be bonded together with earth. • The rudder stock may be bonded by a flexible wire braid to the deck. • Carbon brushes rubbing on the rotating main propulsion shaft can effectively bond the shaft to the hull.
ETHIOPIA MARITIME TRAINING INSTITUTE CHAPTER -
Maintenance • Measurements of reference voltage and protective current must be regularly logged with the ship operating conditions e.g. location, draught, water temp etc. as all these conditions affect the anode currents. • When drydocked,ensure that the main anodes and reference electrodes are covered with paper tape to prevent paint contamination. • Periodic earth bonding of propulsion shaft to check the condition of brushes is necessary