WELSPUN ENTERPRISES LIMITED

Version 3.0
Effective: 13-Apr-20 Venue: Board Room Date & Time: 02-Nov-2020
Cost Excellence
 • Quantity calculation for conventional pavement crust-
3
Thickness considered ( BC=50mm, DBM=120mm, WMM=250mm, GSB=200mm)
Quantity Rate (per
Description L (m) B (m) D (m) (Cum) Cum) Cost

BC 1000 31 0.05 1,550 9,400 14,570,000

DBM 1000 31 0.12 3,720 8,620 32,066,400

WMM 1000 33.5 0.25 8,375 2,470 20,686,250

GSB 1000 33.5 0.2 6,700 2,150 14,405,000

total
Quantity 20,345 total cost 81,727,650

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 • Quantity calculation for pavement crust CTSB
4
Thickness considered ( BC=50mm, DBM=80mm, WMM=150mm, GSB=200mm)

Quantity Rate (per

Description L (m) B (m) D (m) (Cum) cum) Cost

BC 1000 31 0.05 1,550 9,400 14,570,000

DBM 1000 31 0.08 2,480 8,620 21,377,600

WMM 1000 33.5 0.15 5,025 2,470 12,411,750

CTSB 1000 33.5 0.2 6,700 2,600 17,420,000

total
Quantity 15,755 total cost 65,779,350

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 • Comparison of cost using Conventional base (GSB) vs CTSB-

Conventional CTSB Crust Cost saving % cost saving

Crust

81,727,650 65,779,350 15,948,300 24%

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 Cost comparison in overlaying section

1. 70mm overlay over entire pavement width widening is already done by Essel by 100mm DBM -
6 Quantity
Description L (m) B (m) D (m) Rate (per Cum) Cost
(Cum)
1. BC 1000 31 0.07 2170 9400 20,398,000
total Quantity 2170 total cost 20,398,000

2. 50mm overlay entire pavement width.The locations where widening has yet not carried out, at those
locations the DBM thickness would be 120 mm. And hence 20mm additional quantity is considered for
calculation compared to the thickness provided by Essel.
Quantity
Description L (m) B (m) D (m) (Cum) Rate (per cun) cost
BC 1000 31 0.05 1550 9400 145,70,000
DBM 1000 3.5 0.02 70 8620 603,400
total Quantity 1620 total cost 15,173,400
 Cost saving in option 2 is 5,224,600 Rs.
 % Cost saving over option 1 – 34%

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 • Cost comparison in pavement crust using RAP (Scarify existing pavement) vs Conventional
overlaying -
7
1. scarify 100mm from existing crust and 70mm BC for overlay for widening
Description L B D Quantity Rate cost

Scarify 1000 22.5   22500 15 337,500

BC 1000 31 0.07 2170 9400 20,398,000

total
Quantity 24670 total cost 20,060,500

2. 50mm overlay entire pavement width. The locations where widening has yet not carried out, at
those locations the DBM thickness would be 120 mm. And hence 20mm additional quantity is
considered for calculation compared to the thickness provided by Essel.
Description L B D Quantity Rate cost
BC 1000 31 0.05 1550 9400 14,570,000
DBM 1000 3.5 0.02 70 8620 603,400
total Quantity 1620 total cost 15,173,400

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 • Comparison of cost using RAP material in 70mm overlaying vs conventional overlaying-

RAP Conventional Cost saving % cost saving

20398000 15173400 5,224,600 34%

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 Quantity calculation for Kerb stone

1. Quantity calculation for L shaped concrete kerb stone-

9 Quantity Rate (per
Description L (m) Area (Sq.m) (Cum) Cum) cost

Concrete 1000 0.033 33 6800 224,400

Total Quantity 33 Total cost 224,400

2. Quantity calculation for I shaped kerb stone and laying (BC+DBM) in 300mm extended portion
(Recheck)-
Description L B D Quantity Rate Cost

BC 1000 0.3 0.05 15 9,400 141,000

DBM 1000 0.3 0.08 24 8,620 206,880

Total quantity 39 Total cost 347,880

 Cost saving in option 1 is 123,480 Rs.

 % Cost saving over option 2 – 35%
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THANK YOU

11/04/23