The document discusses the history and development of ship autopilots, beginning with Elmer Sperry's invention of the gyrocompass in the late 19th century. It describes the working principle of early autopilot systems like Sperry's "Metal Mike", which used feedback control and automatic rudder adjustments to mimic a human helmsman. The document also explains factors that affect a ship's steering like weather conditions, swell, and yaw; and compares autopilot steering to manual steering by a quartermaster.
The document discusses the history and development of ship autopilots, beginning with Elmer Sperry's invention of the gyrocompass in the late 19th century. It describes the working principle of early autopilot systems like Sperry's "Metal Mike", which used feedback control and automatic rudder adjustments to mimic a human helmsman. The document also explains factors that affect a ship's steering like weather conditions, swell, and yaw; and compares autopilot steering to manual steering by a quartermaster.
The document discusses the history and development of ship autopilots, beginning with Elmer Sperry's invention of the gyrocompass in the late 19th century. It describes the working principle of early autopilot systems like Sperry's "Metal Mike", which used feedback control and automatic rudder adjustments to mimic a human helmsman. The document also explains factors that affect a ship's steering like weather conditions, swell, and yaw; and compares autopilot steering to manual steering by a quartermaster.
• THIS MODULE COVERS THE REQUIREMENTS IN CHAPTER II OF THE 1978
STCW CONVENTION, AS AMENDED AND TABLE A-II/1 OF SECTION A-II/1 OF THE STCW CODE. STCW CONVENTION CHAPTER II
CHAPTER II - Master and deck department
• Regulation II/1 Mandatory minimum requirements for certification of officers in charge of a navigational watch on ships of 500 gross tonnage or more • 1 Every officer in charge of a navigational watch serving on a seagoing ship of 500 gross tonnage or more shall hold a certificate of competency. STCW CONVENTION CHAPTER II
CHAPTER II - Master and deck department
• 2 Every candidate for certification shall: • .1 be not less than 18 years of age; • .2 have approved seagoing service of not less than 12 months as part of an approved training programme which includes onboard training that meets the requirements of section A-II/1 of the STCW Code and is documented in an approved training record book, or otherwise have approved seagoing service of not less than 36 months; STCW CONVENTION CHAPTER II
CHAPTER II - Master and deck department
• .3 have performed, during the required seagoing service, bridge watchkeeping duties under the supervision of the master or a qualified officer for a period of not less than six months; • .4 meet the applicable requirements of the regulations in chapter IV, as appropriate, for performing designated radio duties in accordance with the Radio Regulations; STCW CONVENTION CHAPTER II
CHAPTER II - Master and deck department
• .5 have completed approved education and training and meet the standard of competence specified in section A-II/1 of the STCW Code; and • .6 meet the standards of competence specified in section A-VI/1, paragraph 2, section A-VI/2, paragraphs 1 to 4, section A-VI/3, paragraphs 1 to 4 and section A-VI/4, paragraphs 1 to 3 of the STCW Code. STCW CODE – SECTION II A-II/1
• Mandatory Minimum Requirements for Certification of Officers In Charge of
a Navigational Watch on Ships of 500 Gross Tonnage or More STCW CODE – SECTION II A-II/1 OICNW Standard of Competence 1. Every candidate for certification shall: 1. be required to demonstrate the competence to undertake, at the operational level, the tasks, duties and responsibilities listed in column 1 of table A-II/1; 2. at least hold the appropriate certificate for performing VHF radiocommunications in accordance with the requirements of the Radio Regulations; and 3. if designated to have primary responsibility for radiocommunications during distress incidents, hold the appropriate certificate issued or recognized under the provisions of the Radio Regulations. STCW CODE – SECTION II A-II/1 OICNW Standard of Competence 1. Every candidate for certification shall: 3. The level of knowledge of the subjects listed in column 2 of table A-II/1 shall be sufficient for officers of the watch to carry out their watchkeeping duties.* 4. Training and experience to achieve the necessary level of theoretical knowledge, understanding and proficiency shall be based on section A-VIII/2, part 4-1 – Principles to be observed in keeping a navigational watch – and shall also take into account the relevant requirements of this part and the guidance given in part B of this Code. STCW CODE – SECTION II A-II/1
OICNW Standard of Competence
1. Every candidate for certification shall: 5. Every candidate for certification shall be required to provide evidence of having achieved the required standard of competence in accordance with the methods for demonstrating competence and the criteria for evaluating competence tabulated in columns 3 and 4 of table A-II/1. COURSE DESCRIPTION
THIS COURSE PROVIDES THE BACKGROUND OF KNOWLEDGE TO
SUPPORT THE FOLLOWING MAIN TOPICS ARRANGED BY CHAPTER: • STEERING AND CONTROL SYSTEMS • PRINCIPLES IN KEEPING A NAVIGATIONAL WATCH • BRIDGE RESOURCE MANAGEMENT COURSE DESCRIPTION
THIS COURSE PROVIDES THE BACKGROUND OF KNOWLEDGE TO
SUPPORT THE FOLLOWING MAIN TOPICS ARRANGED BY CHAPTER: • NAVIGATIONAL TECHNIQUES USED FOR SAFE NAVIGATION IN RESTRICTED VISIBILITY • AND USE OF REPORTING IN ACCORDANCE WITH THE GENERAL PRINCIPLES FOR SHIP REPORTING SYSTEMS AND WITH VTS PROCEDURES. TOPIC LEARNING OUTCOME
• EXPLAIN THE PRINCIPLE OF AN AUTOMATIC PILOT SYSTEM
• EXPLAIN THE FUNCTIONS OF THE MANUAL SETTINGS • CHANGE OVER FROM AUTOMATIC TO MANUAL STEERING BASED ON THE PROCEDURE • EXPLAIN WHAT IS MEANT BY AN ADAPTIVE AUTOMATIC PILOT AND ITS FUNCTION. ENGAGE
• HAVE YOU EVER HEARD OF AN AUTOPILOT?
• WHAT IS YOUR IDEA ON ITS WORKING PRINCIPLE? ASSIGNMENT FOR THE WEEK
• RESEARCH ABOUT AUTONOMOUS SHIP. WRITE YOUR IMPRESSION IN
500 WORDS HISTORY OF SHIP AUTO PILOTS
• On October 12, 1860, American inventor and entrepreneur Elmer Ambrose
Sperry was born. Sperry is best known for his significant role in the development of the gyrocompass, a type of non-magnetic compass which is based on a fast-spinning disc and rotation of the Earth to automatically find geographical direction. The Gyrocompass
• Elmer Ambrose Sperry produced a workable
and improved gyrocompass system that was quickly adopted by the U.S. Navy and played a significant role in World War I. Further, the Navy started using Sperry‘s so called ‘Metal Mike‘. • It was the first known gyroscope-guided autopilot steering system. In the following decades, these and other Sperry devices were adopted by steamships such as the RMS Queen Mary, airplanes, and the warships of World War II. During both world wars, Sperry’s company profited from military demand for gyroscopes. METAL MIKE OR IRON MIKE – THE MECHANICAL HELMSMAN
• Sperry’s gyroscope-guided autopilot steering system, variously called a
“Metal” or “Iron” Mike - “It was a big manpower saver because you didn’t need a helmsman,” There are captains who did not want seaman on the wheel because the autopilot used less fuel. Many captains believed the autopilot steered better than men.” • Metal Mike tries to imitate the naval officer by use of feedback control and automatic rudder adjustments. • IN THE EARLY DAYS OF THE MARINE INDUSTRY, THE VESSELS REQUIRED THE CONTINUOUS ATTENTION OF SEAMEN TO SAIL SAFELY. AS SHIP RANGE INCREASED, ALLOWING SHIPS OF LONGER ROUTES, THE CONSTANT SCRUTINY LED TO SEVERE FATIGUE. AN AUTOPILOT IS AIMED TO PERFORM SOME OF THE TASKS OF THE PILOT. THE PRINCIPLE OF AN AUTOMATIC PILOT SYSTEM • AUTOMATIC steering has been devised to keep a ship heading in one particular direction under most weather conditions. When an automatic helmsman is correctly adjusted for the prevailing weather conditions it can usually steer a straighter and more economical course than any human Quartermaster —this is mainly because of the fact that the automatic helmsman cannot daydream; its " mind " has been constructed to think of nothing other than steering the ship. • Quartermasters have had the advantage over auto-pilots in that they can sometimes anticipate movement of a ship about her course but, the more rhythmic steering of the auto-pilot is a greater advantage and also, autopilots which can anticipate movement have now been installed in some ships. • Figures 1 a, b and c give examples of steering under similar weather conditions as displayed on the graph of a course recorder. Figure 1 a shows steering by hand; Fig. 1 b steering by auto- pilot and Fig. 1 c steering by auto- pilot with anticipation qualities. • The complete action of steering will now be considered. When the ship's head swings off course, say to starboard, the quartermaster applies port helm to bring the ship's head back towards the course. As the ship's head starts to swing back the amount of port helm is decreased and then the helm, perhaps, put to midships when the ship's head is back on course or, if need be, counter helm to starboard is applied to check the ship's head and prevent it swinging on past the course to port. • At the end of his trick on the wheel the quartermaster states the course and usually gives some guidance to his relief. For example, he might say " She's swinging about two degrees on each side of the course and taking about three-quarters of a turn to starboard and half a turn to port " . Perhaps, instead of giving the number of turns of the wheel each side he may give the actual rudder angles, for example, 10° to starboard and 7° to port. In more technical terms it could be said that the ship was carrying 3° starboard helm or rudder (10°-7°) and yawing 4° (that is, two degrees each side). • Yaw is caused mainly by swell. The amount of yaw experienced depends on the amplitude of the swell and, more important, the direction of the swell in relation to the ship's head. • The sensitivity of a quartermaster's steering is inversely proportional to the amount of yaw, that is the greater the yaw the less sensitive the steering. If, for example, a ship is yawing two degrees (one degree on each side of the course) the quartermaster will only change the amount of helm he is carrying when the ship moves more than one degree off course. • In general, in calm weather or with wind, sea and swell ahead it is usually found that a vessel is best steered with small, sensitive helm applications and with little, if any, weather helm being carried. In heavy weather with the vessel yawing it is found that larger, less sensitive helm applications are required. The amount of weather helm, as mentioned earlier, depends on the characteristics of the ship and the directions of the wind, sea and swell. • Automatic helmsmen are provided with controls for adjusting the amount of rudder, yaw (sensitivity) and the amount of weather helm carried. The degree of success of the automatic steering depends on how well the officer on watch can make these adjustments according to the prevailing weather conditions and the characteristics of the ship. Basic Principle of the Autopilot • The autopilot does the job of the helmsman by continuously obtaining feedback from the gyrocompass and other sources and commanding the steering gear appropriately such that the ship steers the course set by the officer of the watch (OOW). • This not only relieves the helmsman from steering duties but is also more efficient. As soon as the ship deviates from the set course, corrective action is immediately taken using requisite amount of helm to bring the ship back to the set course. • This is achieved by comparing the course set by the OOW with the Gyro compass heading of the ship, any difference between the two will cause an error and correcting helm is applied to the rudder. • Autopilot functioning:- • The course to be steered is selected by the course setting control knob while the present heading of the ship is indicated on the gyro or the magnetic compass. • The output from gyro/ magnetic compass is coupled to the comparator in the control unit along with the input signal from manual course setting control. • Any difference between the compass signal and course setting signal causes an output error signal whose magnitude is proportional to the difference between the two signals and hence the comparator is also referred to as proportional control. • In addition to the proportional control, the control unit also consists of derivative (differentiator) and integral (integrator) controls, which analyses the signals from the gyro or magnetic compass and the course setting control. • A summing amplifier is used to obtain a resultant signal from these three controls (Proportional, integral and derivative) • The resultant signal from summing amplifier is fed to the error amplifier, which also gets feedback signals from the rudder angle indicator. • Telemotor receiver controls the steering gear and in turn rotates the rudder stock and the rudder. • The output of the error amplifier (error signal) is fed via telemotor transmitter on the bridge to the telemotor receiver in steering gear compartment. • There will be not output from the comparator when the difference between compass and course setting signal is zero. Then the output from summing amplifier will also be zero, and hence no movement of the rudder results. Under this condition ship is on course • The Autopilot controller generally uses three types of control to keep the ship on track and steer the set course. These are: • Proportional Control: • In proportional control helm is applied by an amount proportional to the off-course error. • As per above figure, when the ship has gone off-course to port from the set course, corrective starboard helm is applied in proportion to the off-course. • As the off-course increases, the corrective helm is also increased, Maximum starboard helm will then be applied at a point “X” to starboard. • When the ship starts returning to the track the off-course reduces and hence the corrective helm is also reduced. At point “Y” since the off-course is nil the corrective helm is zero. • But the ship continues to alter to starboard due to the turning momentum gained from “X” to “Y” • Once on the starboard side of the trach “Z” the autopilot applies corrective helm to the port side proportionate to the off-course. • This goes on and as a result the ship sails on a zig-zag track, if only proportional control is applied. This is also known as hunting along the set course. • Integral Control: • Due to certain design errors of a ship, when the helm is put on amidships the ships tends to move towards port or starboard while making headway. • Signals produced by continuously sensing this heading error over a period of time are added up and used to determine an appropriate degree of permanent helm required to keep the ship on a steady course. • The zero position of the helm therefore shifts to a new position, equal to the permanent helm. This is more a resetting action that brings the offset to zero eventually. • Derivative Control • In Derivative control the amount of helm applies is proportional to the rate of change of ship’s deviation from the course. • A deviation of course to port at “X” will result in corrective helm to starboard. The corrective helm proportional to the rate of change of course will reach maximum at “Y” where the rate is the highest. • The rate of change of course decreases due to applied corrective helm. This results in reduction in the corrective helm as well. At “Z” the rate of change of course is nil hence the rudder returns to midship. • The ship now steers the same course but is on a track parallel to the original track. • Derivative control is more like a damping force and helps the ship to settle down faster. • P& D Control • A controlled combination of proportional and derivative control produces a satisfactory return to course as shown in the figure. TO RECAP ON THE PRINCIPLE OF AUTOPILOT • Autopilot is the use of an automatic system to control the rudder on the vessel. Use of autopilot can reduce the fuel consumption by smoothing out the large angle rudder movements used to hold a steady course. Efficient and adaptive autopilot operations allow small deviations to course-line, but will use fewer and smaller angle rudder movements to maintain the course-line. This decreases the rudder movement and consequently reduces fuel consumption. TO RECAP ON THE PRINCIPLE OF AUTOPILOT • Auto-Pilot system is considered as one of the most advanced and technically sophisticated navigational equipment tools on ships. Auto-Pilot is synchronized with the Gyro Compass to steer manually input courses, with reference to the gyro heading. Auto Pilot steers the manually input course by controlling the steering gear to turn the rudder in the required manner. Furthermore, modern auto-pilot systems are capable of being synchronized with the Electronic Chart system (ECDIS) enabling to follow the courses laid out in the Voyage plan. This feature cuts out the need of manual course changes and alterations as the system will follow the courses and alterations as per the voyage plan. THE FUNCTIONS OF THE MANUAL SETTINGS • Manual steering system is the device that a helm pump driven by the rotation of the steering wheel supplies oil to the cylinder and pushes the piston of cylinder to have the rudder shaft move. It is a simple system consisting of a helm pump and a cylinder. Manual Mode
• The steering controls of the system
can be categorized as Automatic and Manual mode. It allows the ship to be navigated either in Manual mode or Automatic mode by switching the controls. • In Manual Mode, the vessel can be hand steered by using the Follow-Up Helm or a Non Follow Up emergency tiller. Manual Mode
• Hand steering is used when the ship is
maneuvering, and navigating in restricted waters, channels and areas with traffic density traffic density. • NFU tiller when used will move the rudder in a desired direction but not to a specific angle. This is used in case of emergencies. • Different modes of steering; Follow-up and Non-Follow up • The hierarchy charts shows the different modes of steering. Follow up (FU) Mode: • As the name goes a follow up or feedback is received to the bridge steering control from the steering mechanism about the rudder position and movement. This is the principal mode of steering on vessels. Follow up (FU) Mode: • In this mode, the rudder follows the helm. If the rudder is put 10° to starboard the rudder will follow to 10° to stbd. and remain there as long as wheel is kept to 10° to stbd. • To bring the rudder to amidships the helm will have to be brought to amidships. • This mode is followed in the following methods of steering:- • The hand steering mode in which the steering wheel sets the rudder angle. • Auto pilot steering mode in which the helm order is automatically generated depending upon the difference between the ordered course and the actual course. Non- Follow up (NFU) Mode • This mode of steering is not done with a steering wheel but with a NFU lever. • The NFU lever does not have any markings. As long as it is kept pressed, the rudder will continue turning and stop the moment the lever is released. • This mode is used when ships telemotor system fails. In that case, the NFU lever sends rudder setting directly to the direction control solenoid valves. Non- Follow up (NFU) Mode • To return the rudder to the amidships, the NFU lever will have to be pressed to the opposite side of the initial movement and kept pressed till the rudder is amidships, • This mode involves one-way communication and there is no scope of receiving feedback from the steering machinery to the bridge control. TO RECAP ON THE FUNCTIONS OF MANUALSYSTEM • Follow-up mode is the most common way to steer a vessel when in restricted waters. In this mode, the steering wheel can be turned to port or starboard so as to request a rudder order between 0° and 35°. The system makes automatic adjustments to ensure that the rudder angle corresponds to the requested angle at all times. TO RECAP ON THE FUNCTIONS OF MANUALSYSTEM
• NFU mode is a back-up method of steering that can be used in the
event that the follow-up mode fails. In NFU mode, a tiller switch can be moved to the left or right, which moves the rudder towards port or starboard. In this mode, the helmsman must hold the tiller switch until the rudder reaches the required angle and then release the tiller switch to stop the rudder's movement. In the event that external forces or other conditions move the rudder from the desired angle, the helmsman must manually reposition the rudder using the tiller switch. CHANGE OVER FROM AUTOMATIC TO MANUAL STEERING BASED ON THE PROCEDURE Steering gear control system • The steering gear on a typical cargo vessel is controlled via a single steering gear control panel, located on the bridge main console, that gives the bridge crew the capability to toggle between different steering modes (follow-up, NFU, autopilot) and allows for control of port and starboard wing consoles, if the vessel is fitted with them. • On the centre control panel, in addition to the starter switches for the 2 steering gear pumps, there is a single selector switch to toggle between 5 different steering gear system modes: (0) OFF, (1) NON-FOLLOW UP, (2) FOLLOW UP, (3) AUTOPILOT, and (4) WINGS • As indicated in Photo, the right-hand control panel comprises 3 selector switches and an NFU tiller switch. The top-left selector switch, labelled “POSITION,” allows the operator to toggle the steering controls between the port wing (P/W), centre, and starboard wing (S/W) consoles. The bottom-left selector switch, labelled “MODE,” allows the operator to control the steering by means of the ECDIS (NAVI), the autopilot, or by hand. • The bottom-right selector switch, labelled “SYSTEM,” allows the operator to toggle between the follow-up (FU) and NFU modes, and to select which steering gear pump starter panel is powering the steering control system. Whenever NFU mode is selected on either of the 2 power supplies, the NFU tiller switch in the top-right corner can be used to move the rudder to port (P) or starboard (S). The labels on this panel are illuminated and their brightness can be adjusted using a dimmer on the right side of the panel. • Wings control mode • Operators on most modern cargo vessels have the capability to transfer steering control, in addition to the control of other systems, to consoles on the port or starboard bridge wings. The operator can then control the steering in NFU mode by the means of a single tiller switch on each bridge wing console. CHANGE OVER FROM AUTOMATIC TO MANUAL STEERING BASED ON THE PROCEDURE The changing over procedure from Auto-pilot to hand steering involves the following steps: Turn the mode selector switch from Auto-pilot to hand steering Steer manually as per the directions of the OOW or the master.
It is also a mandatory requirement of the SOLAS that Autopilot be changed
over to ‘Hand steering” mode and tested under the supervision of Officer of Watch at least once during every navigational watch at sea and before entering “Coastal/Congested waters” CHANGE OVER FROM MANUAL STEERING TO AUTOMATIC BASED ON THE PROCEDURE The changing over procedure from Hand steering to Auto-Pilot involves the following steps: • Steer the set course and steady the ship’s heading on this course. • Set this course on the console • Ensure that the wheel is on amidships • Turn the mode selector switch from hand steering to auto-pilot • Set the off-course alarm limit • Monitor the performance auto-pilot for some time. ADAPTIVE AUTOMATIC PILOT AND ITS FUNCTION. • Autopilots have evolved from simple course holding systems to adaptive computer systems that offer reduced fuel costs and increased transit times. These new systems learn the characteristics of the vessel’s handling and minimize rudder movement reducing drag on the vessel. Increased speed and lower fuel consumption can result in tremendous savings offsetting the cost of new systems within a year. Heading Control
• Traditional heading control is usually realized by a cascaded control system
with an internal feedback loop from the ship rotational speed. The internal loop will keep the ship rotational speed within limits, and a big overshoot from the reference heading direction will be avoided by a more moderate and contiguously change in the rudder angle. In this way better course following is obtained and the ship motion will be smoother. The principle is shown in Figure 2. Waypoint Control
• In many situations the ship is controlled to follow a track between given
points on the map (waypoints). In this case the ship position must be known at each instant to obtain the distance and direction to the next waypoint (Williams 2006). By use of this information the reference heading is obtained, and traditional heading control can be performed as described above. The principle of waypoint control is shown in Figure 3, and an example of the ship route is shown in Figure 4. Economic Speed Control • A speed control loop for the ship may be useful both as a part of the course control, but also for reasons of economy and comfortable ship movements. Traditional speed control uses all the available power of the ship engine to obtain the correct speed. This is of course not very economical regarding fuel consumption, wear and pollution. It may therefore be beneficial to use an internal loop from the ship angular velocity for the control of the engine power. In addition a feed forward loop from the speed reference is used as a reference for the internal loop. The principle is shown in Figure 5. By limiting the engine rotational speed the power consumption will be reduced, and also the ship movements will be smoother. Figure 6 shows a comparison in power consumption when raising the ship’s speed from 7 to 11 knots for traditional and economic speed control.
Cargo Handling and Stowage: A Guide for Loading, Handling, Stowage, Securing, and Transportation of Different Types of Cargoes, Except Liquid Cargoes and Gas