Barani Ferro cast Private Limited

HEARTY WELCOME
Introduction
 Barani Ferro cast Private Limited is promoted by Technocrats in Mechanical and
Metallurgy discipline with vast experience in engineering industry.
 Barani Ferro cast started with a vision to be leader in the foundry industry providing

end to end solution.

 We have excellent experience in product development by adopting proven

technology.
 We would like to engage ourselves in the customer’s new product development and

work for the product life cycle by implementing the product oriented production
methods.
 We strongly believe in prospering together with the customer and supplier.
Histroy
 Plant commissioned on 8 th June-2013.
 With ARPA 450 molding line
 Company certified ISO 9001:2008 on 28 th Oct-2013.
 Commissioned ARPA 300 molding line - March-2014.
 Separate 400 sq mt area build for casting finishing - March-2014.
 Core shooter machine commissioned - June-2014.
 Company certified ISO/TS 16949 : 2009 on 24 th May-2017
Foundry Layout
Quality Policy
Organization chart
New Product Development
Customer Order Processing
Quality Functions
Pattern Shop
 Experienced engineering team.
 Pattern tool design considering the customer

requirement.
 Pattern manufacturing outsourced with our

design.
 Followed the defined procedure
 Validation of casting for Dimension and

soundness.
Core Shop

Specification : In House
CO2 Core 2 Kgs – 60
Kgs
Cold Box Core Upto – 7 Kgs
Resin Core Upto – 40 Kgs
Shell Core : Out Sourced
 Green Sand Preparation

Specification : Sand Plant

Mixer Capacity : 1000 Kgs/Batch

Mixing Capacity : 30 Tons/Hr

Return Sand Hopper 75 Tons

Capacity:

Specification : Sand Lab

Green sand and raw Complete range of
sand sand testing
instruments
Moulding Line – ARPA 450

Specification
Mould Box Size : 650mm x 700mm x 250/250
mm
Production Rate : 30 Moulds Per Hrs
Moulding Line – ARPA 300

Specification
Mould Box Size : 520 mm x 400 mm x 150/150
mm
Production Rate : 50 Moulds Per Hrs
 Metal Preparation

Specification Furnace - A Furnace - B

Make Inductotherm, India.
Power Input 550 KW 550 KW
Crucible Capacity 1000 kgs 500 kgs
Melt Rate 850 kgs per hour 850 kgs per hour
Shot Blasting

Specification
Make Disa India
Model VP 14
Hanger Capacity 1000 kgs
Casting Finishing

Specification

Facilities Pedestal Grinding, Swing

frame Grinding, Pneumatic
Grinders, Dip and spray
painting.
Production Capacity- In House 15 tons per day
Production capacity - 5 tons per day
 Metallurgy lab

Specification Microscope Specification Metal Analyser

Make Dewinter
Make Spectro, Germany
View Range 100X - 500X
No of elements 29- Ferro base
Image Analyser Dewinter make
 Mechanical lab
Specification UTM machine

Make FTM

Capacity 400 KN

Additional feature Computer

integrated

Specification Hardness Tester

Make FTM

Capacity 3000 kgs

AUTOMOBILE COMPONENT PHOTOS

INTERMEDIATE PLATE – FG 250 Bearing Cap – SG 500 /7

(AVTECH) (ASHOK LEYLAND)

Front Spring Front bkt – SG Oil pump Cover & body - FG

450/10 (ASHOK LEYLAND) 250 (TURKEY)
 Gear Mounting Bkt SG 450/10 U- Bolt Saddle SG 450/10 (WIL)
(RBL)

AC Compressor Bkt SG 450/10 (JS

AUTOS ) BHARAT BENZE
 WIND MILL COMPONENT

2930 PLANNET CARRIER (BTPL) 712 HOUSING (BTPL)

3030 HOUSING (BTPL) PLANNET CARRIER (BTPL)

 GEAR BOX

494 GEAR BOX HOUSING (BTPL - 365 GEAR BOX COVER (BTPL-M)
M)

3035 GEAR BOX (BTPL-M)

TAFE TRACTOR COMPONENT

MS GEAR BOX (TAFE) POWER ARROW GEAR BOX (TAFE)

REACTION BRACKET (TAFE)

YOKE AND MOTOR BODY

5001 YOKE (BHIPL) DRESSURE 5 HP V TYPE BODY (DECCAN

VALVE PUMPS)

7.5 KW MOTOR BODY (LEDL)

ELEVATOR GEAR BOX

MR12 GEAR BOX (PMAC)

Speciality
 Short development time.
 Quality & Consistent.
 On time Delivery.
 Process Capability.
 Team Strength.
 Achievement.
 Cost.
 System Oriented Process.
Customer Recognition
TAFE AWARD:2016
Best Supplier
for Outstanding
Contribution in Joint
Business
Development

BTPL AWARD:2016
Best Supplier for New
Product Development
Valid Customers
Bonifiglioli Transmissipon Pvt Limited- Elgi equipments limited
Thirumudivakam
Bonifiglioli Transmissipon Pvt Limited- Mannur Quarttro Engineering Limited

Wheels India limited Deccan Pumps

TAFE - Application Business Unit JM frictech India Pvt ltd

TAFE Access- Hydraulics Pump Division Sundaram Hydraulics Ltd

TAFE - Tractor Division Marks Engineering Works
Precision Machine and auto components Ltd Geekayy engineering Company
Bridgestone India Automotive Products Pvt Ltd Adwaith lakshmi industries limited
Rane TRW Steering Systems Private Limited Rabwin Industries Pvt Limited.
J. S. Auto Cast Interpump Hydraulics India Ltd
Craftsman Automation Private Limited. Surfine Tools
Avtec limited Bestomech Industries
Sakthi Gear Products Barani Hydraulics India Pvt Limited
Lakshmi electrical and Drives Ltd Baser Autotech engineers
Indo Shell Cast Pvt Ltd Hydreco Hydraulics India Pvt Ltd
Moreind Automation Kongu Engineers
Plant Capacity Vs Achived
6000

5000 4800 4800 4800

4000
3444

3000 2810
Plant Capacity ( Mt )

2250 Gross Production ( Mt )

2194

2000

1200
848 941
1000

0
Year 2013 -14 Year 2014 -15 Year 2015 -16 Year 2016 -17 1 Q Year 2017-
18
 Gross Sales ( Value in Rs-Lacs )

3000

2471
2500

2000 1913

1500
1218
Gross Sales
1000 ( Value in
801
Rs-Lacs )
510
500

0
Year 2013 -14 Year 2014 -15 Year 2015 -16 Year 2016 -17 1 Q Year 2017-
18
Customer Share %
%
BHIPL-7.17

7.17% BTPL - 18.19

11.17%
BTPL -M - 9.92

DECCAN - 7.27
7.26%
18.19%
GEE KEYY - 6.76

4.48%
JS AUTOS - 2.67

KONGU - 4.59

LEDL - 4.93
15.60% 9.92%
QUATTRO - 15.60

SURFINE - 4.48
7.27%
4.93% TAFE ABU - 7.26

4.59% 6.76%
Others - 11.17

2.67%
Future Plan Target 6600 Mt / Year
Department Activity Tentative Period

Melting Additional EOT crane, July 2017,

Additional furnace Oct 2017
crucible
Molding Additional moulding August 2017
boxes, Casting handling
facility at Shake Out.

Addition of moulding June 2018

machines
Fettling Addition of shot blast Oct 2017
machine
Casting handling facility
Quality Improvement Implemented

 TS 16949 – system implemented in Mar-17.

 Micro – Image analyzer equipped –
 Focus on machined part supply.
 Die Pent rant test for defect verification.
 Hardness testing machine shifted to fettling
shop to enhance the sample quantity.
 Inspection team enhanced.