Production Planning: Enza Zaden

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ENZA ZADEN

Production Planning
ENZA ZADEN

Demand Supply Business


Review Review Review
T-SSM
Meetings Review and
align
results

Demand Supply Planning Review Business


Planning DRP + Prod + P&T + Det.Sched results

YE YE Check optimal production


S S location using Solver

Consensus Inventory Production


Process Demand Plan Netting NO Planning

What we want Available? Can we


produce?
Constrained, e.g.:
NO - Stockseed availability
- Limited production capacity
ENZA ZADEN

Planning Process for Stock Seed and Commercial Seed Production

INPUTS Production Planning Process OUTPUTS

Long-term Capacity Plan

Long-/Mid-/Short-term planning
Production requirements from DRP
RCCP – Production Planning
Production network and characteristics Stockseed requirements and plan
(i.e. capacity)

Historic producer performance Operational Planning Production orders


Inventory management (e.g.
Stock-/Foundation-/breeder seed Running production alteration
availability) Execution
Running productions Constraints and Scenario’s

2. Better insight in long-term capacity


KEY CHANGES 1. More stable Production Plan 3. Scenario planning functionality
and specific stock seed requirements
ENZA ZADEN

Agenda

What are we solving for and how


How are we bringing different data elements required for production planning in one application
Variety information
Grower capacity / capability and crop calendar
Production Protocol
Production and Transport Lead times
Phyto

How do we enable decision making


Enterprise Knowledge Graph
Scoring matrix to prioritize Growers
Automatic Plan Generation -> RCA and Issue resolution

How to review the plans – ease of consumption decision making


Production plan vs. Inventory
Aggregate production plan review by Grower / Crop
Capacity planning – reservations at Producers
Grower proposal
ENZA ZADEN

What are the key solution requirements and how are we solving for it?

WHAT WE ARE SOLVING HOW


Single pane of glass on Data
• Long term visibility on demand related to capacity
requirements Demand over next 3+ years
• Easy and collated view of all the parameters / constraints / Grower – Crop Grower
Capacity Phyto constraints
factors for production decisions Capability Parameters
Fixed production Crop Stock seed Updated Inspection
• Lack of data led optimization capability in making decisions orders Calendar availability Report
• Lack of linkage with downstream decisions (produce more vs. Optimization / Business priorities
hold safety stock, prioritize stock seed to meet sowing slot)
• Lack of linkage with upstream decisions (do we have the right Grower-Crop Priority
stock seed to support production decision, where to produce Capacity Available vs. Operational Production
stock seed to support production decisions) Scenario Planning
Reservation vs. Long Term Planning
• Reacting to changes – demand change /supply change /phyto Grower min batch/min Quality vs. Risk vs.
KPIs order constraints Cost Balancing
change
Link to Execution
• Scenario planning to get the right mix of cost / quality / risk
Contract Proposal Linkage to P&T on Linkage to P&T on
aligned to plan Stock Seed prep Commercial Seed receipt
ENZA ZADEN

1. How are we bringing various data elements together to support production planning decisions

Yield
Purity Etc… • Complex puzzle to be made
Forbidden com. Etc…
Diseases • Many factors to be considered
Etc…
Risk spreading • Data in many different systems and/or not supported
Costs Etc…
• Risk of placing a production on a wrong or not optimal location
Phytosanitary Capacity Germination
• Poor visibility on demand related long term production
capacity requirements
• Poor transparency throughout the chain
• Data behind decision making
• Effect of a change in demand or supply both up- and downstream of the
supply chain
ENZA ZADEN

Variety (Product) Information

All attributes of product hierarchy

Same data aggregated at a primary level


ENZA ZADEN

Grower Master with Capacity Available and Product Capability

Capacity Available by Grower/Variety (Kg) Capacity Available by Grower/Variety (M2)

Crop Calendar (Sowing Slots)


ENZA ZADEN

Production Protocol Information (Bill of Material)

Stock seed (All forms) that are consumed

To produce 1 TP of a primary

This data is updated periodically using latest production data from field reports
ENZA ZADEN

Production and Transport Lead Times

Distribution Lead times from Grower to Enkhuizen

Production Lead Times for various different production options at a grower for a primary variety
ENZA ZADEN

Phyto Sanitary Rules – Allowed Origin-Destination Country Combinations by Product

Data is maintained in ABS and updated


with latest Phyto rules.

What-if scenarios can be evaluated using


locally overridden versions of this data
but will not change master data.
ENZA ZADEN

How do we enable automatic plan generation and planner decision making


Primary x Producer Indicators

Standard / Organic
Create
 What can be produced where Commercial, R&D and stockseed
the  Available capacity at Producers Seeds, pollen, plant, bulbs, ….
network

 Leadtime from – to different nodes within the


Define
chain
route  Optimal location based on Solver outcome
 Phytosanitary requirements

Resource  Input – Output conversion: stockseed needs


s  Producer capacity consumption

 Long term production capacity requirements


based on demand
Output  Stockseed production requirements
 Production plans for individual Producers
Its really better to show this live on the platform I feel. Difficult to show e2e network in a
ENZA ZADEN screenshot.
Enterprise Knowledge Graph – Bringing all data together
ENZA ZADEN

Grower Priority Matrix – Selecting a Grower using a Weighted Ranking system


ENZA ZADEN

Automatic Plan Generation with Planner RCA -> Issue Resolution

Productio
n
Available constraint
capacity
ENZA ZADEN

How do you consume / assess the plan output


Demand Supportability OTIF Actual vs. Target Inv
On Time, Short, Late

Grower Costs for Selected Capacity Over-Under Util% Grower Scorecards for
Selected

TSW % % Disease
Yield Usable Free
ENZA ZADEN

Mfg Production Plan vs. Inventory


ENZA ZADEN

Production Plan review at different levels of aggregation


ENZA ZADEN

Other Views

t h at
n d ev
i l t i
n b u
b ee
av e
at h d ed
t s t h e a d
p o r n b
e a
o t h er r c
Any
ENZA ZADEN

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