CPRF MODEL • CPFR is a business methodology which integrate multiple parties in the planning and fulfilment of customer demand. • The idea behind cpfr is that by coordinating activities throughout the supply chain inventories can be moved more efficiently, in the correct quantities , to the correct inventory locations to meet customer demand. • CPFR is is a business practice that combines the intelligence and capabilities of multiple trading partners in the planning and fulfilment of customer demand . It is a process that helps companies work together with their trading partners to improve forecasts, reduce inventory and production costs, and increase sales and profit.
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CPRF MODEL • Collaborative Planning, Forecasting and Replenishment (CPFR) is an approach which aims to enhance supply chain integration by supporting and assisting joint practices. CPFR seeks cooperative management of inventory through joint visibility and replenishment of products throughout the supply chain. Information shared between suppliers and retailers aids in planning and satisfying customer demands through a supportive system of shared information. This allows for continuous updating of inventory and upcoming requirements, making the end-to-end supply chain process more efficient. Efficiency is created through the decrease expenditures for merchandising, inventory, logistics, and transportation across all trading partners. Axis Institute of Higher Education, Kanpur 3 CPRF MODEL • CPFR is being implemented at thousands of companies across the globe. • A standard vision is needed to provide a common understanding of: • Terminology and definitions • The steps needed to implement CPFR • Data and information system requirements • Best practices
• The consumer is the ultimate focus of all efforts
• Buyers” (retailers) and “sellers” (manufacturers) collaborate at every level • Joint forecasting and order planning reduces surprises in the supply chain • The timing and quantity of physical flows is synchronized across all parties • Promotions no longer serve as disturbances in the supply chain • Exception management is systemized Axis Institute of Higher Education, Kanpur 4 Axis Institute of Higher Education, Kanpur 5 Features of CPRF CPFR can be broken down into four key features:
1. Strategy and Planning
Strategy and planning require charting out or defining the collaborative working and communication between all partners in the supply chain. This is also where procedures, responsibilities, and individual roles are defined. 2. Demand and Supply Management Demand and supply management lays out the goals for profit. This includes the company’s planning of orders, forecasting orders, and the actual sales. 3. Execution Execution takes on the physical work laid out by the previous processes. This piece involves all areas responsible for producing, stocking, dispatching, and delivery of materials to retailers or customers. 4. Analysis Analysis goes back and examines the effectiveness of the process. How did we do? The CPFR analysis brings into account the management of exceptions in the fulfillment process and the assessment of supply chain performance.
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What Is the CPFR Process?
1.Develop an agreement between supply chain partners. It’s very important to define
the conditions for CPFR cooperation in the beginning. Retailers, suppliers, and manufacturers must be in agreement on how they will increase communication and formalize any procedures and processes. 2.Create one business plan. The business plan has to be developed and agreed upon at the beginning. This ensures every participant in the supply chain shares a common goal for the success of the businesses. This is not a mission statement or vague “wish list” of goals. The business plan has to spell out precise information on the organizational management of the partners as well as order data. 3.Forecast the sales. Using the business plan created in Step 2, sales are now forecasted. When forecasting sales, take into account production and inventory planning. 4.Identify exceptions/deviations in the sales forecast. This is the time to compare various forecasts made at different stages in the supply chain. Look for significant exceptions or deviations. This will help identify any fluctuations early in the process.
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5.Resolve exceptions/deviations in the sales forecast. Communicate all exceptions and deviations immediately to the responsible and impacted partners. Adjust the sales forecast after the exceptions and deviations have been clarified. 6.Create the order forecast. Retailers and suppliers develop an order forecast based on the sales data. This relies on the framework conditions of the business plan. 7.Identify exceptions/deviations in the order forecast. This is similar to the action taken in Step 4. Analysis is done on exceptions or deviations between the various order forecasts of retailers and suppliers. 8.Resolve exceptions/deviations in the order forecast. This is similar to the action taken in Step 5. Exceptions and deviations are communicated, updated, and renewed in the order forecast. 9.Generate the orders. The actual ordering of the goods happens upon receiving the final order forecast Axis Institute of Higher Education, Kanpur 8 Demand Forecasting • Demand forecasting is the process of using predictive analysis of historical data to estimate and predict customers' future demand for a product or service. Demand forecasting helps the business make better-informed supply decisions that estimate the total sales and revenue for a future period of time. • For example, suppose we sold 200, 250, 300 units of product X in the month of January, February, and March respectively. Now we can say that there will be a demand for 250 units approx. of product X in the month of April, if the market condition remains the same.
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• There is a huge role of forecasting in functional areas of accounting. Good forecast helps in appropriate production planning, process selection, capacity planning, facility layout planning, and inventory management, etc. • According to Pynes , “ Demand Forecasting is the anticipation of the leadership workforce that will be needed to accomplish future functional requirements and carry out the mission of the origination.” • According to Cundiff and Still, “Demand forecast is an estimate of sales during a specified future period which is tied to a proposed marketing plan and which assumes a particular set of uncontrollable and competitive forces.” Axis Institute of Higher Education, Kanpur 10 Significance of Demand Forecasting The various points of significances of demand forecasting are: 1. Production Planning – Demand forecasting is necessary for the production planning of the business firm. If proper planning is not done than overproduction will be done which will lead to loss in the business. 2.Sales Forecasting- The sales forecasting depends on the demand forecasting. Entire planning of promotional activity if the firm is also based on the sales forecasting. Axis Institute of Higher Education, Kanpur 11 • 3. Control of Business- • The business control can be established by the help of proper budgeting of costs and profile which depends on the predication of annual demand, sales and prices. • 4. Inventory Control- • The demand forecasting helps in proper controlling of the business inventories , raw materials , intermediate goods, semi finished products, finished product, spare parts, etc, by evaluating the future requirements • 5. Economic Planning and Policy making- • The demand forecasting is useful for the government in planning the policies for the proper utilization of the available country’s resources. Axis Institute of Higher Education, Kanpur 12 Techniques of Demand Forecasting • I Quantitative forecasting methods • 1. Straight-line Method • The straight-line method is one of the simplest and easy-to- follow forecasting methods. A financial analyst uses historical figures and trends to predict future revenue growth. • 2. Moving Average • Moving averages are a smoothing technique that looks at the underlying pattern of a set of data to establish an estimate of future values. The most common types are the 3-month and 5-month moving averages. Axis Institute of Higher Education, Kanpur 13 • 3. Simple Linear Regression • Regression analysis is a widely used tool for analyzing the relationship between variables for prediction purposes. In this example, we will look at the relationship between radio ads and revenue by running a regression analysis on the two variables. • 4. Multiple Linear Regression • A company uses multiple linear regression to forecast revenues when two or more independent variables are required for a projection. In the example below, we run a regression on promotion cost, advertising cost, and revenue to identify the relationships between these variables.
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II. Qualitative forecasting methods • This method is characterised by the opinion of different forces that drives the demand i.e., buyers, experts, retailers, etc. The information provided by them serves the base for the demand forecasting. • 1.Consumer Survey Methods • Survey method is the most commonly used direct method in short run for the projection of the demand i.e., buyers, experts, retailers, etc. Under this different surveys are organised in routine to gather the information about the likes and dislikes of the buyers and probable future surveys.
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I. Complete Enumeration Survey The survey is done by visiting all houses during the forecast and all the household opinions are taken into consideration. Advantages- • Quite accurate as it surveys all the consumers of a product. • It is simple to use. • It is not affected by personal bises. • It is based on collected data. Disadvantages- • It is costly. • It is time consuming • It is difficult and practically impossible to survey all the consumer • There is a possibility of faulty recording and wrong interpretation. Axis Institute of Higher Education, Kanpur 16 2.Sample Surveys and Test Marketing In this method, some households are selected randomly and their responses are sought . One underlying assumption is considered that the sample is the true indicator of the population .As an outcome of their response, the future demand is projected. Advantage- • An important tool especially for short term projections • It is simple and does not cost much. • Takes less time to conduct. Disadvantage- • The sample may not be a true representation of the entire population. Axis Institute of Higher Education, Kanpur 17 • End –Use Method: • Demand survey is conducted for the industries that are actively using the product as an intermediate. • The consumption of the intermediate product is considered as the base for the future projections of the final product. Advantage- • The method yields accurate predictions. • It provides sector wise demand forecast for different industries. Disadvantage- • It requires complex & diverse calculations. • It is costlier as compared to the other survey methods and is more time consuming too.
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II. Sales Force opinion method • It is also termed as Collective opinion method . Under this , rather than approaching the consumers for the opinions, the verdict of those affecting the sales are given priority, i.e., the shop keepers and the salesmen. • The individual forecasts are put forth for further study and find data for the organisation as a whole is prepared.
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Order fulfilment and order management • The supply chain receives a more precise demand signal as a result of collaborative planning and execution activities, which reduce waste and increase responsiveness. • The main tasks are coordinated order fulfilment, cooperative capacity planning, and collaborative demand planning. • 1. Collaborative demand planning • To provide a more accurate demand signal for all supply chain participants is the main aim of collaborative demand planning. All partners share consumer and operational data to do this and it may also involve working together to estimate demand. Axis Institute of Higher Education, Kanpur 20 • 2. Synchronised Order Fulfilment • Synchronised order fulfilment is characterised by negotiated or shared decisions on order size and frequency as well as the transfer of inventory management and ownership from the supplier’s client. • 3.Joint Capacity Planning • Supply chain companies lack sufficient coordination when it comes to collaborating on medium to long term capacity and material planning.