Part 9 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 9
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1.May be used for either die castings or sand
castings for such articles as automotive parts,
building hardware, padlocks, toys, and novelties.
A. Monel
B. Zemak-5
C. Babbit23-49
D. Hastelloy B
The answer is: B

2
MEMBERS
2. One common type of three-phase reaction is
known as:
A. Crystals
B. Exothermic reaction
C. Endothermic reaction
D. Eutectic
The answer is: D

3
MEMBERS
3. The second mechanism of plastic deformation is:
A. Anistropic
B. Twinning
C. Slip system
D. Ductile
The answer is: B

4
MEMBERS
4. When brought into close atomic contact with
certain low-melting-point metals, a normally ductile
and strong metal can crack under very low stress.
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement
The answer is: A

5
MEMBERS
5. The electrical conductivity of the semiconductor
can be substantially improved by a process known
as:
A. Warm-working
B. Homologous temperature
C. Doping
D. Diffusion
The answer is: C

6
MEMBERS
6. Is essentially a measure of the slope of the elastic
portion of the curve.
A. Modulus of elasticity
B. Poisson's ratio
C. Ductility
D. Toughness
The answer is: A

7
MEMBERS
7. A commonly used test method for brittle materials
is the:
A. Shear strain or modulus of rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
The answer is: B

8
MEMBERS
8. The specimen eventually fails by necking and
fracture.
A. Endurance limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: C

9
MEMBERS
9. Under tensile stress, cracks propagate rapidly,
causing what is known as:
A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure
The answer is: D

10
MEMBERS
10. In the form of machining tool marks, arc strikes, or
contact damage to external forces.
A. Gray cast iron
B. Weldability
C. Fracture toughness
D. Manufacturing defects
The answer is: D

11
MEMBERS
11. Materials with high conductivity, such as metals,
are generally referred to as:
A. Low-expansion alloys
B. Invar Effect
C. Conductors
D. Dielectric strength
The answer is: C

12
MEMBERS
12. When protective film is scratched and exposes
the metal underneath, a new oxide film begins to
form.
A. Tool and die materials
B. Oxidation
C. Passivation
D. Viscosity
The answer is: C

13
MEMBERS
13. Between 1394°C and 912°C iron undergoes a,
polymorphic transformation from the bbc to fee
structure.
A.Gamma iron or austenite
B. Cementite or Carbide
C. Cementite D. Pearlite
The answer is: A

14
MEMBERS
14. If magnesium or cesium is also added to the liquid
just prior to solidification, the graphite will for as
smooth-surface spheres.
A. Pearlitic malleable iron
B. Compacted-Graphite Iron
C. Nodular cast iron
D. White Cast Iron
The answer is: C

15
MEMBERS
15. It is a measure of the depth of hardness that can
obtain by heating and subsequent quenching.
A. Retained austenite
B. Mechanical properties
C. Tempering
D. Hardenability
The answer is: D

16
MEMBERS
16. A typical maraging steel may contain 18% in
addition to other elements, and aging is done at
A. 450°C
B. 460°C
C. 470°C
D. 480°C
The answer is: D

17
MEMBERS
17. To avoid excessive softness from the annealing of
steels, the cooling cycle may be done completely in
still air.
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
The answer is: B

18
MEMBERS
18. A typical US passenger car contains about 800 ka
(1750 lb) of steel, accounting for about:
A. 55% to 60% of its weight
B. 55% to 65% of its weight
C 55% to 70% of its weight
D. 55% to 75% of its weight
The answer is: A

19
MEMBERS
19. Is used as a flux.
A. Dolomite
B. Charging the furnace
C. Blastfurnace
D. Pig iron
The answer is: B

20
MEMBERS
20. In steelmaking the shaping process is being
rapidly replaced by:
A. Vacuum furnace
B. Continuous casting
C. Ingots
D. Soaking pits
The answer is: B

21
MEMBERS
21. Improves strength and hardness at elevated
temperatures.
A. Chromium
B. Cobalt
C. Copper
D. Lead
The answer is: B

22
MEMBERS
22. Also called mild steel, has less than 6.30%
carbon. It is generally used for common industrial,
products such as bolts, nuts, sheet, plate, and tubes,
and for machine components that do not require high
strength.
A. Low carbon steel
B. Medium carbon steels
C. High carbon steels
D. Resulfurized and Phosphorized carbon steels
The answer is: A

23
MEMBERS
23. Austenitic steels are hardened by:
A. Cold working
B. Hot working
C. Ice working
D. Medium working
The answer is: A

24
MEMBERS
24. Are the most highly alloyed tool and die steels.
First developed in the early 1900s, they maintain their
hardness and strength at elevated operating
temperatures.
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and Tungsten (T-series)
D. M-series
The answer is: B

25
MEMBERS
25. The most common copper alloys are:
A. Brasses and bronzes
B. Bronze
C. red brass
D. Cartridge brass
The answer is: A

26
MEMBERS
26. Used in electromagnetic applications, such as
solenoids,
A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel
The answer is: C

27
MEMBERS
27. Major applications of supperalloys are in
A. Jet engines
B. Gas turbines
C. A and B
D. Steam engines
The answer is: C

28
MEMBERS
28. Columbium is also referred to as:
A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium
The answer is: D

29
MEMBERS
29. Is also used for dumping sound and vibrations, in
radiation shielding against x-rays, in ammunition, as
weights, and in the chemical industry.
A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: C

30
MEMBERS
30. Typical applications include jewelry, coinage,
reflectors.
A. Cassiterite
B., Pewter
C. Gold, silver and platinum
D. Gold
The answer is: D

31
MEMBERS
31. Are long chain molecules.
A. Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: D

32
MEMBERS
32. Plastics that do burn are slf-extinguishing:
A. Carbonate
B. nylon
C. vinyl chloride
D. All of these
The answer is: D

33
MEMBERS
33. Although brittle, are rigid and dimensionally
stable, and they have high resistance to heat, water,
electricity and chemicals.
A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics
The answer is: D

34
MEMBERS
34. High hardness, moderate strength; most widely
used ceramic; cutting tools, abrasives, electrical and
thermal insulation.
A. Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: D

35
MEMBERS
35. Most glasses contain more than
A. 50% silica
B. 55% silica
C. 60% silica
D. 65% silica
The answer is: A

36
MEMBERS
36. Hardness of glasses, as a measure of resistance
to scratching, ranges from
A. 5 to 7 on the Mohs scale
B. 5 to 8 on the Mohs scale
C. 5 to 9 on the Mohs scale
D. 5 to 10 on the Mohs scale
The answer is: A

37
MEMBERS
37. Porosity in casting may be caused by:
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: B

38
MEMBERS
38. Are among the toughest fibers; they have very
high specific strengths.
A. E-CR
B. Pyrolysis
C. Rayon and pitch
D. Aramids
The answer is: D

39
MEMBERS
39. Carbon matrix composites retain much of their
strength up to:
A. 2200°C
B. 2300°C
C. 2400°C
D. 2500°C
The answer is: D

40
MEMBERS
40. A test method for fluidity using a.
A. Aspiration
B. Choke
C. Castability
D. spiral mold
The answer is: D

41
MEMBERS
41. Is used as a cohesive agent to bond agent to
bond sand particles.
A. Clay
B. Chromite
C. Green mold sand
D. Green mold sand
The answer is: A

42
MEMBERS
42. These are recesses that are added to the pattern
to support the core and to provide vents for the
escape of gases.
A. Core prints
B. Chaplets
C. Jolting
D. Hand hammering
The answer is: A

43
MEMBERS
43. Tensions can be applied to the strip either at the
entry zone know as:
A. Draft
B. Back tension
C. Front tension
D. Steckel rolling
The answer is: B

44
MEMBERS
44. To improve flatness, the rolled strip is passed
through a series of
A. Leveling rolls
B. Wavy edges,
C. Alligatoring
D. Gage number
The answer is: A

45
MEMBERS
45. In the _____ , the tube and an internal mandrel
undergo a reciprocating motion.
A. Mannesmann process
B. Tube rolling
C. Pilger mill
D. Osprey process
The answer is: C

46
MEMBERS
46. The coining process is also used with forgings
and with other products, to improve surface finish and
to impart the desired dimensional accuracy.
A. Blocking
B. Flashless
C. Coining
D. Sizing
The answer is: D

47
MEMBERS
47. Is generally defined as the capability of a material
to undergo deformation without cracking.
A. Tube swaging
B. Parting line
C. Draft angles
D. Forgeability
The answer is: D

48
MEMBERS
48. Are used in extruding nonferrous metals,
especially aluminum,
A. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
D. Glass
The answer is: B

49
MEMBERS
49. Punching a number of holes in a sheet.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: B

50
MEMBERS
50. Several operations on the same strip may be
performed in one stroke at one station.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: C

51
MEMBERS
51. Bending of relatively short pieces.
A. Bending
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine
The answer is: D

52
MEMBERS
52. Process have been developed to produce sheet-
type products by directly depositing metal onto
preshaped forms or mandrel.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
D. Conventional spinning
The answer is: A

53
MEMBERS
53. Produces a liquid-metal stream by injecting
molten metal through a small orifice.
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect ratio
The answer is: A

54
MEMBERS
54. Is a process whereby a slug of a lower-melting
point metal is placed against the sintered part and
then the assembly is heated to a temperature
sufficient to melt the slug.
A. Infiltration
B. Wetting agent
C. Plasticizer
D. Deflocculent
The answer is: A

55
MEMBERS
55. The most common forming process.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
The answer is: A

56
MEMBERS
56. Are usually formed with ductile materials at high
cutting speeds and/or high rake angles.
A..Continuous chips
B.Primary shear zone
C.Secondary shear zone
D. Chip-breaker
The answer is: A

57
MEMBERS
57. Two main causes of chipping are:
A. Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: D

58
MEMBERS
58. Usually are in the form of disposable tips.
A. Ceramics
B. Tool steels
C. Ceramics
D. Coated tools
The answer is: A

59
MEMBERS
59. Although a supply of sharp or resharpened tools
is usually available from tool rooms, tool-changing
operations are time-consuming and inefficient. The
need for a more effective method has led to the
development of which are individual cutting tools with
several cutting points.
A. Inserts
B. Coated tools
C. Diamond-coated tools The answer is: A
D. Ceramic EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
MEMBERS
60
60. To produce various shapes for functional
purposes or for appearance.
A. Turning
B. Facing
C. Form tools
D. Boring
The answer is: C

61
MEMBERS
61. Slides along the ways and consists of an
assembly of the cross-slide, tool post, and apron.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
The answer is: A

62
MEMBERS
62. Is basically a longitudinally-split tapered bushing.
The workpiece, which generally has a maximum
diameter of 1 inch is placed inside.
A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck
The answer is: D

63
MEMBERS
63. The workpiece is mounted on a table that can be
moved horizontally in both the axial and radial
directions.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: A

64
MEMBERS
64. Removes a small amount of material from the
surface of holes.
A. Counterboring
B. Countersinking
C. Spot facing
D. Reaming
The answer is: D

65
MEMBERS
65. Are used in large diameter holes.
A. Finishing reamers
B. Tap
C. Tapered taps
D. Collapsible taps
The answer is: D

66
MEMBERS
66. Used for slotting and slitting.
A. End milling
B. Straddle milling
C. Form milling
D. Circular cutters
The answer is: D

67
MEMBERS
68. Have continuous, long, flexible blades and have a
continuous cutting action.
A. Cold sawing
B. Band saws
C. Friction sawing
D. 'Filling
The answer is: B

68
MEMBERS
69. Is also being used to assemble machine tools,
which normally utilized mechanical fastening and
welding.
A. Granite-epoxy composite
B. Stiffness
c. Resin bonding
D. Force vibration
The answer is: C

69
MEMBERS
70. Using powder-metallurgy techniques, the abrasive
grains are bonded to the periphery of a metal wheel
to depths of:
A. 6 mm
B. 7 mm
C. 8 mm
D. 9 mm
The answer is: A

70
MEMBERS
71. It consists of pressing a metal roll on the surface
of the grinding wheel, which is usually a vitrified
wheel.
A. Diamond-point tool
B. Star-shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: D

71
MEMBERS
72. Are used for grinding single-point or multipoint
tools and cutters, including drills.
A. Infeed grinding
B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool-post grinders
The answer is: C

72
MEMBERS
72. Wire brushing speed ranges from.
A 1750 rpm to 3500 rpm
B. 1750 rpm to 3600 rpm
C. 1750 rpm to 3700 rpm
D. 1750 rpm to 3800 rpm
The answer is: A

73
MEMBERS
73. Wire brushing speed ranges from.
A 1750 rpm to 3500 rpm
B. 1750 rpm to 3600 rpm
C. 1750 rpm to 3700 rpm
D. 1750 rpm to 3800 rpm
The answer is: A

74
MEMBERS
74. Is basically the reverse of electroplating.
A. Electrochemical machining
B. Electrochemical grinding
C. Electrochemical honing
D. Spark-erosion machining or Electro discharge
machining
The answer is: A

75
MEMBERS
75. For manufacturing these components usually
involve a chemical etching process on a very fine
scale.
A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive-jet machining
D. Micromachining
The answer is: D

76
MEMBERS
76. The weld arc is shielded by a granular flux,
consisting of lime, silica, manganese oxide, calcium,
fluoride, and other compounds.
A. SMAW process
B. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer
The answer is: B

77
MEMBERS
77. Uses an arc in a shielding atmosphere of
hydrogen. The arc is between two tungsten or carbon
electrodes.
A. Atomic hydrogen welding
B. Plasma-arc welding
C. Thermit welding
D. Electron-beam welding
The answer is: A

78
MEMBERS
78. Is a modification of spot welding wherein the
electrodes are replaced by rotating wheels or rollers
A.Resistance seam welding
B.High-frequency resistance welding
C. Resistance Projection welding
D.. Flash welding
The answer is: A

79
MEMBERS
79. May develop because of shrinkage of the
restrained components in the structure during
cooling.
A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stresses
The answer is: C

80
MEMBERS
80. Is prepared as it is in fusion welding. While an
oxyacetylene torch with an oxidizing flame is used,
the filler metal is deposited at the joint rather than by
capillary action.
A. Diffusion brazing
B. Braze welding
C. Soldering
D. Capillary action
The answer is: B

81
MEMBERS
81. Adhesive which may be thermoplastics.
A.Inorganic adhesive
B.Synthetic organic adhesives
C.Chemically reactive
D.Pressure sensitive
The answer is: B

82
MEMBERS
82. Is the direction of the predominant surface pattern
and is usually visible to the naked eye.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
The answer is: B

83
MEMBERS
83. Is caused by chemical or electrochemical
reactions between he surfaces and the environment.
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: C

84
MEMBERS
84. Internal cylindrical surfaces are burnished by a
similar process.
A. Roller bushing
B. Ballizing
C. Explosive hardening
D. Cladding
The answer is: B

85
MEMBERS
85. Is done by chemical reaction and without the use
of an external source of electricity.
A. Chromium plating
B. Electroless plating
C. Electroforming process
D. Anodizing
The answer is: B

86
MEMBERS
86. Is the stress for a specified deviation from the
straight part of the stress-strain curve.
A. Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit
The answer is: B

87
MEMBERS
87 Is brittleness of metals at ordinary or low
temperature.
A. Anisotropy
B. Brittleness
C. Charpytest
D. Cold shortness
The answer is: D

88
MEMBERS
88. Is a material's susceptibility to extreme
deformation in roiling or hammering.
A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: C

89
MEMBERS
89. Is increasing the hardness and strength by plastic
deformation at a temperature lower than the
recrystallization range.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: C

90
MEMBERS
90. For ferrous metals is the temperature interval 9
which austenite is formed during heating.
during which
A.Spheroidizing
B. Stress Relieving
D. Transformation range
The answer is: D

91
MEMBERS
91. Carbon steels with free cutting (screw stock)
steels
A. 10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: B

92
MEMBERS
92. Tungsten steel
A. 6XXX
B. 7XXX
C. 8XXX
D. 9XXX
The answer is: B

93
MEMBERS
93. Chromium high carbon
A. 52XX
B. 61XX
C. 86XX
D. 92XX
The answer is: A

94
MEMBERS
94. Such as stainless steels.
A. High-carbon Alloy Steels
B. High Alloy Steels.
C. Aluminum
D. Boron
The answer is: B

95
MEMBERS
95. Promotes fine-grain structure improves the ratio
of endurance strength to the ultimate strength of
medium carbon steels.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenitic manganese
The answer is: c

96
MEMBERS
96. Of iron base alloys is a process of surface
hardening whereby the surface or case is
substantially harder than the core or inside metal.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and gas carburizing
The answer is: a

97
MEMBERS
97. Is made by burning the carbon from molten iron
and then putting the product through hammering and
rolling operations.
A. Wrought Iron
B. 0.1% carbon
C. Cast Iron
D. Gray cast iron
The answer is: a

98
MEMBERS
98. Is relatively expensive, but where the environment
is significantly corrosive or at high or quite low
temperatures.
A. Cast Steel
B. Stainless Steel
C. Malleable steel
D. Manganese steel
The answer is: B

99
MEMBERS
99. Bearings, gears, worm wheels, cam roller,
decorative metal
A. Admiralty metal
B. Aluminum Bronze
C. Berylium Copper
D. Cartridge Brass
The answer is: B

100
MEMBERS
100. Ordinary steel begins to lose strength
significantly about
A. 600-700°F
B. 600-750°F"
C. 600-800°F
D. 600-850°F
The answer is: A

101
MEMBERS

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MATERIALS AND

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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