Part 7 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 7
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1. Is an expensive alloy of nickel, molybdenum, and
iron (5%) that is very useful in the chemical industry
because it resists certain corrosion admirably.
A. Titanium
B. Babbit B23-46T
C. Babbit23-49
D. Hastelloy B
The answer is: D

2
MEMBERS
2. The third type of weak bond is the
A. Metallic bond
B. Covalent bond
C. lonic bond
D. Hydrogen bond
The answer is: D

3
MEMBERS
3. If the force on the crystal structure is increased
sufficiently, the crystal undergoes
A. Axial deformation
B. Thermal deformation
C. Elastic deformation
D. Plastic deformation
The answer is: D

4
MEMBERS
4. The growing grains eventually interfere with and
impinge upon one another. The surfaces that
separate these individual grains are called:
A. Grain boundaries
B. Grain-boundary sliding
C. Polycrystals
D. Nucleation
The answer is: A

5
MEMBERS
5. Is carried out at intermediate temperatures.
A. Warm-working
B. Homologous temperature
C. Doping
D. Diffusion
The answer is: A

6
MEMBERS
6. As the test progresses, the engineering stress drops
further and the specimen finally fractures at the necked
region. The engineering stress at fracture is known as:
A. Ultimate tensile strength
B. Engineering stress or nominal stress
C. Yield stress
D. Breaking or fracture stress
The answer is: D

7
MEMBERS
7. The test method generally used for determination
of properties of materials in shear is the:
A. Strain softening or work softening
B. Disk test
C. Seamless tubing
D. Torsion test
The answer is: D

8
MEMBERS
8. The maximum stress to which the material can be
subjected without fatigue failure, regardless of the
number of cycles.
A. Endurance limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: A

9
MEMBERS
9 Occurs with little or no grass plastic deformation.
A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure
The answer is: B

10
MEMBERS
10. A material will depend on the specific welding or
joining process being considered.
A. Gray cast iron
B. Weldability
C. Fracture toughness
D. Manufacturing defects
The answer is: B

11
MEMBERS
11. The low thermal expansion characteristic of these
alloys is often referred to as the:
A. Low-expansion alloys
B. Invar Effect
C. Conductors
D. Dielectric strength
The answer is: B

12
MEMBERS
12. Also can be susceptible to chemical attack by
lubricants and by coolants.
A. Tool and die materials
B. Oxidation
C. Passivation
D. Viscosity
The answer is: A

13
MEMBERS
13. Are those that contain more than the eutectoid
amount of carbon.
A. Alpha ferrite
B. Curie temperature
C. Hypoeutectoid
D. Delta ferrite
The answer is: C

14
MEMBERS
14. Is characterized by higher strength and lower
ductility than its ferritic counterpart. Typical properties
range from 1 to 4% elongation.
A. Pearlitic malleable iron
B. Compacted-Graphite Iron
C. Nodular cast iron
D. White Cast Iron
The answer is: A

15
MEMBERS
15. The body-centered tetragonal martensite is
heated to an intermediate temperature, typically.
A. 150°C to 600°C
B. 150°C to 650°C
C. 150°C to 700°C
D. 150°C to 750°C
The answer is: B

16
MEMBERS
16. Natural aging can be slowed down by
refrigerating the quench alloy known as:
A. Artificial aging
B. Natural aging
C. Cryogenic treatment
D. Maraging
The answer is: C

17
MEMBERS
17. Is a general term used to describe the restoration of a
cold-worked or heat-treated alloy to its original properties.
A. Flame hardening
B. Induction hardening
C. Decarburization
D. Annealing
The answer is: D

18
MEMBERS
18. The atmospheres in furnaces can be controlled so
to avoid oxidation, tarnishing, and decarburization of
ferrous alloys heated to elevated temperatures.
A. Continuous furnaces
B. Salt-bath furnace
C. Fluidized beds
D. Furnace Atmospheres
The answer is: D

19
MEMBERS
19. Gases evolved during the conversion of coal to
coke are used as:
A. Flux
B. To flow as fluid
C. Fuel for plant operations
D. Slag
The answer is: C

20
MEMBERS
20. Capacity of oxygen furnace is:
A. 200 tons of molten pig iron and 70 tons scrap metals
B. 200 tons of molten pig iron and 80 tons scrap metals
C. 200 tons of molten pig iron and 90 tons scrap metals
D. 200 tons of molten pig iron and 100 tons scrap metals
The answer is: C

21
MEMBERS
21. Controls the shape of inclusions and improves
toughness in high-strength, low-alloy steels; it
deoxidizes steels.
A. Boron
B. Calcium
C. Carbon
D. Cerium
The answer is: D

22
MEMBERS
22. Causes hot shortness and temper embrittlement
A. Hydrogen
B. Nitrogen
C. Oxygen
D. Tin
The answer is: D

23
MEMBERS
23. These steels are generally composed of
chromium, nickel and manganese in iron.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
The answer is: A

24
MEMBERS
24. They are designed for high strength, impact
toughness, and wear resistance at room and elevated
temperatures.
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and Tungsten (T-series)
D. M-series
The answer is: A

25
MEMBERS
25. High electrical and thermal conductivity; good
corrosion resistance; good manufacturing properties.
A. Non-ferrous metals and alloys
B. Aluminum
C. Magnesium
D. Copper
The answer is: D

26
MEMBERS
26. Is an alloy of copper and zinc.
A. Porous Aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: D

27
MEMBERS
27. It is used extensively in stainless steels and In
nickel base alloys also known as:
A. Nickel
B. Superalloys
C. Nickel alloys
D. Monet
The answer is: B

28
MEMBERS
28. The main sources of nickel are:
A. Nichrome
B. Sulfide and Oxide ores
C. Supperalloys
D. Monet K-500
The answer is: B

29
MEMBERS
29. A major disadvantage of molybdenum alloys is
their resistance to oxidation at temperature
A. above 200C
B. above 300C
C. above 400°C
D. above 500C
The answer is: D

30
MEMBERS
30. Has properties of high density resistance to
corrosion, softness, low strength, ductility and good
workability . .
A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: C

31
MEMBERS
31. Are the most Important precious metals.
A. Cassiterite
B. Pewter
C. Gold , silver and platinum
D. Gold
The answer is: C

32
MEMBERS
32. Is the product of the reaction between coke and
methane.
A. Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: B

33
MEMBERS
33. Used are generally wood flour, silica flour, clay
powdered mica, talc calcium carbonate, and short
fiber of cellulose, glass or polymers
A. Plasticizers
B. Fillers
C. Fluorocarbons
D. lubricants
The answer is: B

34
MEMBERS
34. Have properties that depend on composition.
Typical applications are hard and rigid and resistant
to abrasion, creep an electrical arching.
A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics
The answer is: B

35
MEMBERS
35. A rock composed of very fined-grained silica.
A Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: B

36
MEMBERS
36. An application of cements ls in cutting tools, a
typical composition being: 70% aluminum and
A. 30% titanium carbide
B. 30% chromium
C. 30% nickel
D. 30% manganese
The answer is: A

37
MEMBERS
37. The modulus of elasticity for commercial glasses
ranges mostly from 55 Gpa to
A. 90 Gpa
B. 92 Gpa
C. 95 Gpa
D. 98 Gpa
The answer is: A

38
MEMBERS
38· Serve as reservoirs to supply the molten metal
necessary to prevent shrinkage during solidification
A. Runners
B. Risers
C. Gating system
D. Sprue
The answer is: B

39
MEMBERS
39. Graphite fibers are usually more than :
A. 96% carbon
B. 97% carbon
C. 98% carbon
D. 99% carbon
The answer is: D

40
MEMBERS
40. The elastic modulus of non metallic fiber range
between:
A. 200 Gpa and 420 Gpa
B. 200 Gpa and 400 Gpa
C. 200 Gpa and 450 Gpa
D. 200 Gpa and 490 Gpa
The answer is: B

41
MEMBERS
41. On the other hand, tapered sprues are now N
replaced in many systems by straight sided sprues
with a _____ to allow the metal to flow smoothly.
A. Aspiration
B. Choke
C. Castabillity
D. spiral mold
The answer is: B

42
MEMBERS
42. Are used to uniformly and thoroughly (mull ) mix
sand which additives
A. SiIica sand
B. Collapsibility
C. Milling machine
D. Bentonite
The answer is: C

43
MEMBERS
43. Are generally used for simpler shapes and low
quality production.
A. Parting agent
B. Split patterns
C. one-piece pattern
D. Match-plate patterns
The answer is: C

44
MEMBERS
44. The investment Investment-casting process, also
called the: .
A. Shell-mold casting
B. Composite molds
C. Rammed graphite molding
D. Low-wax process
The answer is: D

45
MEMBERS
45. Is a flat-rolling operation In which two or more
layers of metal are rolled together.
A. Wire rods
B. Cold rolling
C. Pack rolling
D. Skin pass
The answer is: C

46
MEMBERS
46. Rotary tube piercing is also known as:
A. Mannesmann process
B. Tubs rolling
C. Pilger mill
D. Osprey process
The answer is: A

47
MEMBERS
47. Flash does not form and the workpiece complete
fills with the die cavity
A. Blocking
B. Flashless
C. Coining
D. Sizing
The answer is: B

48
MEMBERS
48. For most forgings, the ________ is usually at the
largest cross-section of the part.
A. Tube swaging.
B. Parting line .
C. Draft angles
D. Forgeability
The answer is: B

49
MEMBERS
49. Extrusion ratios, R ,usually range from about
A. 10 to 70
B. 10 to 80
C. 10 to 90
D. 10 to 100
The answer is: D

50
MEMBERS
50. Are shearing operation where the shear blades
are closed curved lines along the edges of punch and
die.
A. Piercing and Blanking
B. Perforating ng
C. Parting
D. Notching
The answer is: A

51
MEMBERS
51.A wide variety of standardized, self contained die
sets have been developed.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progresssive dies
The answer is: A

52
MEMBERS
52. Is an important factor in bendability.
A. Stretch forming
B. Anisotropy
C. Forming-limit diagram
D. Bend allowance
The answer is: B

53
MEMBERS
53. ls used principally for the stiffening flat panels and
for purpose of decoration.
A. Drawbeads
B. Ironing
C. Redrawing
D. Embossing
The answer is: D

54
MEMBERS
54. Are usually caused by dynamic forces from
moving objects that hit the sheet metal
A. Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. Dents
The answer is: D

55
MEMBERS
55. Are compaction operation,performed under high
pressure in process.
A. Pressureless compaction
B. Sintering
C. Coining and sizing
D. Impact forging
The answer is: C

56
MEMBERS
56. The centrifugal in casting process, also known in
the glass industry as:
A. Blowing
B. Pressing
C. Spinning
D. Sagging
The answer is: C

57
MEMBERS
57. Operation in which rotating cutting tools removes
a layer of materials from the surface to the workpiece.
A.Chips
B.Cutting-off
C.Slab- milling
D.Chip compression ratio
The answer is: C

58
MEMBERS
58. Occurs on the rake of the tool and by changing
the chip-tool interference geometry.
A. Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: B

59
MEMBERS
59. Ceramics formed into cutting tips under a
pressure of
A. 20 to 27 tons/in2
B. 20 to 28 tons/in2
C. 20 to 29 tons/in2
D. 20 to 30 tons/in2
The answer is: B

60
MEMBERS
60. Is composite materials consisting of tungsten-
carbide particles bonded together in matrix
A.Tungsten carbide
B.Titanium carbide
C.Carbide
D.Diamond
The answer is: A

61
MEMBERS
61. To produce a flat surface at the end of the part, which is
useful for parts that attached to other components, or face
grooving to produce grooves for oring seats.
A.Turning
B.Facing
C.Form tools
D.Boring
The answer is: B

62
MEMBERS
62. The most common lathe was originally called
an______ because it was powered with overhead
pulleys and belts from nearby engines.
A. Lathes
B. Engine lathe
C. Engine lathe
D. Bed
The answer is: C

63
MEMBERS
63. They are used for heavy workpiece or for work
requiring multiple chuckings where concentricity
important
A. Three-jaw chuck
B . Four-jaw chuck
C. Power chucks
D. Collet chuck
The answer is: B
64
MEMBERS
64. When cut internally with a special threaded tool.
A.Screw thread
B.Tapered threads
C.Tapping
D.Solid threading dies
The answer is: C

65
MEMBERS
65. The most common angles of countersinking are:
A. 60
B. 82
C. 90°
D. All of these
The answer is: D

66
MEMBERS
66. Are designed to reduce the torque required for
tapping through holes.
A. Finishing reamer
B. Tap
C. Tapered taps
D. Bottoming tap
The answer is: C

67
MEMBERS
67. Two or more cutters are mounted on an arbour
are used to machines two parallel surfaces on the
workpiece
A End milling .
B. Straddle - milling
C. Form milling
D. Circular cutters
The answer is: B

68
MEMBERS
68. Are use to machine notches , keyways, and dies.
A. Planning
B. Shapping
C. Slotters or vertical shapers
D. Broaching
The answer is: C

69
MEMBERS
69. Are generally used for high production-rate
sawing.
A. Tooth set
B. Smagging
C. Hacksaws
D. Circular saw
The answer is: D

70
MEMBERS
70. Has been developed with a typical composition of
93% crushed granite and 7% epoxy binder.
A. Granite-epoxy composite
B. Stiffness
C. Resin bonding
D. Force vibration
The answer is: A

71
MEMBERS
71. Are widely used in which one or more layers of fiberglass
mats of various mesh sizes provide the reinforcement.
A. Reinforced wheels
B. Rubber
C. Grinding
D. Exothermic reactions
The answer is: A

72
MEMBERS
72· Is manually pressed against the wheel·
A. Diamond-point tool
B. Star-shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: B

73
MEMBERS
73. Parts with variable diameter , such as bolts, valve
tappets and distributor shafts, can be ground by
centerless grinding.
A. Infeed grinding
B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool-post grinders
The answer is: B

74
MEMBERS
74. Belt speeds are usually in the range of:
A. 700 to 1600 m/min
B. 700 lo 1700 m/min
C. 700 lo 1800 m/min
D. 700 to 1900 m/min
The answer is: C

75
MEMBERS
75. Is similar to the blanking of sheet metal in that it
used to produce features which penetrate through the
thickness of the material.
A. Chemical machining
B. Chemical milling
C. Chemical blanking
D. Photochemical blanking
The answer is: C
76
MEMBERS
76. A high-velocity jet of dry air, nitrogen, or carbon
dioxide, containing abrasive particles, is aimed at he
workpiece surface under controlled conditions.
A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive jet machining
D. Nanofabrication
The answer is: B
77
MEMBERS
77. Is one of the oldest, simplest, and most versatile
joining process
A. Filler materials
B. Pressure gas welding
C. Arc welding
D. Shielded metal- arc welding
The answer is: D

78
MEMBERS
78. Gas tungsten-arc welding (GTAW), formerly
known as:
A. Electroslag Welding
B. Tungsten electrode
C. TIG welding
D. GTAW process
The answer is: C

79
MEMBERS
79. The tips of two opposing solid cylindrical
electrodes tough a lap joint of two sheet metals, and
resistance heating produces a spot weld.
A. Friction Stir welding
B. Resistance welding
C. Resistance spot welding
D. Spot welding
The answer is: C
80
MEMBERS
80. Occur while the joint is stiff at elevated
temperatures
A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stresses
The answer is: A

81
MEMBERS
81. ls carried out by dipping the assemblies I be
brazed Into either a molten fiber metal bath or molten
salt bath.
A. Furnace brazing
B. Induction brazing
C. Resistance brazing
D. Dip brazing
The answer is: D
82
MEMBERS
82. Adhesive such as dextrin soya, flour and animal
product
A. Copper and Gold
B . Aluminum and stainless steel
C. adhesive bonding
D. natural adhesive
The answer is: D

83
MEMBERS
83. ls similar to friction welding, but the rotary motion
of one component is in orbital path
A. Crimping ·
B. Snap-in fasteners
C. Orbital welding
D. Ultrasonic welding
The answer is: C

84
MEMBERS
84. Is caused by a hard, rough surface another
surface sliding across another surface
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: A

85
MEMBERS
85. The surface of the component is cold-worked by a
hard and high polished roller or rollers.
A. Roller brushing
B. Ballizing
C. Explosive hardening
D. Cladding
The answer is: A

86
MEMBERS
86. Is done by plating the metal, first with copper,
then with nickel, and finally with chromium.
A. Chromium plating
B. Electroless plating
C. Electroforming process
D. Anodizing
The answer is: A

87
MEMBERS
87. Is the maximum load divided by the original area
before straining occurs.
A. Ultimate stress
B. Yeild strength
C. Yield point
D. Elastic limit
The answer is: A

88
MEMBERS
88. Is a tendency to fracture without appreciable
deformation.
A. Anisotropy
B· Brittleness
C. Charpytest
D. Cold shortness
The answer is: B

89
MEMBERS
89. Is steel that has been deoxidized with a strong
deoxidizing agent , such as silicon or aluminum, in order to
eliminate a reaction between the carbon, and oxygen during
solidification .
A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: A

90
MEMBERS
90. Is the ability to resist deformation.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: B

91
MEMBERS
91. Is the healing of a metal body to a suitable temperature
(generally just below the transformation range for steel, say
1100-1200°F) and holding the temperature for a suitable
time for the purpose of reducing internal residual stress.
A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range
The answer is: B

92
MEMBERS
92. Is obtain by letting a freely falling hammer with a
diamond point strike the object to be tested and
measuring the height of rebound.
A. Brinell hardness test (BHN)
B. Rockwell test
C. Vickers test
D. Shore Sceleroscope
The answer is: D
93
MEMBERS
93. Chromium steels with corrosion and heat.
A.51XX
B.52XX
C.53XX
D.54XX
The answer is: B

94
MEMBERS
94 Low –chromium
A. 46XX
B. 48XX
C. 50XX
D. 51XX
The answer is: C

95
MEMBERS
95. High-carbon Alloy Steels
A. 0.10 -0.25%C
B. 0.25 -0.50%C
C. 250 and 400 Brinell
D. 0.50 -0. 70%C or more
The answer is: D

96
MEMBERS
96. Is used for oxidation and for stabilizing austenitic
stainless steels.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: A

97
MEMBERS
97.For gears, propeller shafts, knuckles, shapes
A. AISI 8630
B. AISl8640,87 40
C. AISI 4340
D. AISI 4640
The answer is: B

98
MEMBERS
98.Is a process of heating the surface of an iron-bas alloy,
which is preferably annealed or normalized, and then
quenching it. This method is applicable to the same metals
as in induction hardening(say 70.45% C for steel).
A. Carbonitriding
B. Induction hardening
C. Flame hardening
D. Work hardening
The answer is: C
99
MEMBERS
99. When steel casting are heat treated , the carbon
content generally, falls with in the range of
A.0.25 to 0.50%
B.0.25 to 0.60%
C.0.25 to 0.70%
D.0.25 to 0.80%
The answer is: A

100
MEMBERS
100. Is really a high – strength brass
A.Brass
B.Bronze
C.Manganese Bronze
D.Lead
The answer is: C

101
MEMBERS

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MATERIALS AND

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW