Part 8 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 8
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1. Is primarily an alloy of nickel and copper.
A. Monel
B. Zemak-5
C. Babbit 23-49
D. Hastelloy B
The answer is: A

2
MEMBERS
2. The atoms are arrange in a regular geometric
array know as:
A. Molecular Structure
B. Lattice
C. Unit Cell
D. Crystal Structure
The answer is: B

3
MEMBERS
3. A single crystal is:
A. Anistropic
B. Twinning
C. Slip System
D. Ductile
The answer is: A

4
MEMBERS
4. At elevated temperatures, and in materials
whose properties depend on the deformation also
takes place by means of:
A. Grain boundaries
B. Grain boundary sliding
C. Polycrystals
D. Nucleation
The answer is: B

5
MEMBERS
5. The ratio of working temperature and melting
temperature is known as:
A. Warm-working
B. Homologous temperature
C. Doping
D. Diffusion
The answer is: A

6
MEMBERS
6. The ratio stress to strain in the elastic region is
called:
A. Modulus of elasticity
B. Poisson’s Ratio
C. Ductility
D. Toughness
The answer is: a

7
MEMBERS
7. The ratio of shear stress to the shear strain in
the elastic range is:
A. Shear stress or modulus of rigidity
B. Blend or flexure test
C. Modulus of rapture
D. Hardness
The answer is: A

8
MEMBERS
8. Permanent elongation of a component under a
static load maintained for a period of time.
A. Endurance limit or Fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: b

9
MEMBERS
9. An important factor in fracture is the presence
of:
A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure
The answer is: c

10
MEMBERS
10. Quantity that describes resistance of a material
to fracture or crack growth
A. Gray cast iron
B. weldability
C. Fracture toughness
D. Manufacturing defects
The answer is: c

11
MEMBERS
11. Invar itself typically has a composition 64% iron
and _____
A. 32% nickel
B. 34% nickel
C. 36% nickel
D. 38% nickel
The answer is: c

12
MEMBERS
12. Is exhibited in the corrosion resistance of
aluminium, titanium, and stainless steels.
A. Tool and die materials
B. Oxidation
C. Passivation
D. Viscosity
The answer is: B

13
MEMBERS
13. Is stable only at very high temperatures an is of
non practical significance in engineering.
A. Alpha ferrite
B. Curie temperature
C. Hypoeutictoid
D. Delta ferrite
The answer is: D

14
MEMBERS
14. The graphite in this structure is in the form of
short,thick,and interconnected flakes having
undulating surfaces and round extremities
A. Pearlitic malleable iron
B. Compacted Graphite iron
C. Nodular cast iron
D. White cast iron
The answer is: b

15
MEMBERS
15. The capability of an alloy to be hardened by
heat treatment is called:
A. Retained austenite
B. Mechanical properties
C. Tempering
D. Hardenability
The answer is: A

16
MEMBERS
16. This is a precipitation hardening treatment for a
special group of high strength iron base alloys
A. Artificial aging
B. Natural Aging
C. Cryogenic treatment
D. Maraging
The answer is: d

17
MEMBERS
17. Is the term applied to the annealing of ferrous
alloys, generally low and medium carbon steels
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress relief annealing
The answer is: a

18
MEMBERS
18. Hot forgings and hot steel-mill products have a
____ as a result m they may not respond
successfully to heat treatment
A. Continuous furnaces
B. Salt bath furnace
C. Fluidized beds
D. Decarburized skin
The answer is: d

19
MEMBERS
19. Limestone combines with the impurities and
form a:
A. Flux
B. To flow as fluid
C. Fuel for plant operations
D. Slag
The answer is: d

20
MEMBERS
20. Steel may also be melted in induction furnace
from which the air has been removed. Because the
process removes gaseous impurities from the
molten metal, vacuum melting produces high
quality steels
A. Vacuum furnace
B. Continuous casting
C. Ingots
The answer is: D
D. Soaking pits
21
MEMBERS
21. Improve toughness, hardenability, wear and
corrosion resistance, and high temperature
strength; it increases the depth of hardness
penetration resulting from the heat treatment, by
promoting carburization.
A. Chromium
B. Cobalt
C. Copper
The answer is: A
D. Lead EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
22
MEMBERS
22. The latest numbering system for all metals has
been developed cooperatively by several
organizations; it is know as the:
A. Unified Numbering Systems (UNS)
B. AISI
C. ASTM
D. SAE
The answer is: a
23
MEMBERS
23. They are non magnetic and have excellent
corrosion resistance, but they are susceptible to
stress corrosion cracking
A. Austenitic stainless steels
B. Ferritic stainless steels
C. Martensitic stainless steels
D. Precipitation hardening stainless steels
The answer is: a

24
MEMBERS
23. They are commonly used for forming and
machining of metals
A. Tool and die steels
B. High speed steels
C. Molybdenum and tungsten
D. M series
The answer is: A

25
MEMBERS
25. Good strength and resistance to corrosion at
elevated temperatures: can be iron, cobalt and
nickel base
A. Superalloys
B. Titanium
C. Refractory materials
D. Precious metals
The answer is: a
26
MEMBERS
26. Can also be used as a solid lubricant in hot
metal forming operations
A. Pure copper
B. lead
C. tin
D. oil
The answer is: a

27
MEMBERS
27. Are used in high-temperature applications,
such as jet engine components, rockets, and
nuclear power plants, in food handling and
chemical processing equipment, in coins, and in
marine applications
A. Nickel
B. Superalloys
C. Nickel alloys
The answer is: c
D. Monel EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW
28
MEMBERS
28 Are important in high-temperature applications.
A. Nichrome
B. Sulfide and oxide ores
C. Superalloys
D. Monel k500
The answer is: C

29
MEMBERS
29. The main source of molybdenum is the:
Dislocations
A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium
The answer is: c

30
MEMBERS
30. An alloy of antimony and tin
A. Unalloyed berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: c

31
MEMBERS
31. Is soft and ductile, and it has good corrosion
resistance at any temperature.
A. Cassiterite
B. Pewter
C. Gold, silver and platinum
D. Gold
The answer is: d

32
MEMBERS
32. Only carbon and hydrogen atoms are involved.
A. Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: c

33
MEMBERS
33. Plastics that do not burn:
A.Plasticizers
B. Fillers
C.Fluorocarbons
D.Lubricants
The answer is: c

34
MEMBERS
34. Have excellent mechanical and electrical
properties, and good dimensional stability, strong
adhesive properties and good resistance to heat
and chemicals.
A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics
The answer is: C
35
MEMBERS
35. A group of crystalline minerals consisting of inum
silicates plus potassium, calcium, or sodium
A. Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: c

36
MEMBERS
36. The most common form of silica is
A.Diamond
B.Quartz
C. Silicates
D.High speed steel
The answer is: b

37
MEMBERS
37. Poisson's ratio of glass is from
A. 0.16 to 0.28
B. 0.16 to 0.30
C. 0.16 to 0.32
D. 0.16 to 0.34
The answer is: a

38
MEMBERS
38. Is a function of the volume of a casting and its
surface area
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: a

39
MEMBERS
39. Fibers has elastic modulus of:
A. 35 Gpa to 600
B. 35 Gpa to 700 Gpa
C. 35 Gpa to 800 Gpa
D. 36 Gpa to 900 Gpa
The answer is: c

40
MEMBERS
40. Are another important development in
engineering materials because of their resistance
to high temperatures and corrosive environments.
A. Formica
B. Epoxies
C. Reinforced plastic
D. Ceramic matrix
The answer is: d
41
MEMBERS
41. Used to describe the one with which a metal
can be cast to obtain a part with good quality
A. Aspiration
B. Choke
C. Castability
D. Spiral mold
The answer is: c

42
MEMBERS
42. Clay is also known as
A. Silica sand
B. Collapsibility
C. Mulling machine
D. Bentonite
The answer is: d

43
MEMBERS
43. Are a popular type of mounted pattern in which
two-piece patterns are constructed by securing
each half of one or more split patterns to the
opposite side o the single plate
A. Parting agent
B. Split patterns
C. One-piece pattern
D. Match-plate patterns
The answer is: d
44
MEMBERS
44. Defined as the difference between the initial
and final thickness.
A. Draft
B. Back tension
C. Front tension
D. Steckel rolling
The answer is: a

45
MEMBERS
45. Temper rolling is also known as:
A. Wire rods
B.Cold rolling
C.Pack rolling
D.Skin pass
The answer is: d

46
MEMBERS
46. The diameter and thickness of tubes and pipes
can be reduced by
A. Mannesmann process
B. Tube rolling
C. Pilgermill
D. Osprey process
The answer is: b

47
MEMBERS
47. Essentially is a closed-die forging process
typically used in minting coins, medallions, and
jewelry.
A. Blocking
B. Flashless
C. Coining
D. Sizing
The answer is: c

48
MEMBERS
48. Are necessary in almost all forging dies, in order
to facilitate the removal of the part from the die.
A. Tube swaging
B. Parting line
C. Draft angles
D. Forgeability
The answer is: c

49
MEMBERS
49. Coaxial billets are extruded together, provided
that the strength and ductility of the two metals are
compatible.
a. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
d. Glass
The answer is: a

50
MEMBERS
50. Die cutting is a shearing process that consists of
the following operations:
A.Perforating
B. parting
C. notching and lancing,
D. All of these
The answer is: D

51
MEMBERS
51. Consisting of two or more pieces of flat sheet
metal butt-welded together, these are becoming
increasingly important particularly to the
automotive industry.
A.Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies The answer is: A

52
MEMBERS
52. This process, plates are bent using a set rolls. By
adjusting the distance between the three rolls, various
curvatures can be obtained.
A.Bending
b. Anisotropy
C. Roll bending
d. Bending in a 4-slide machine
The answer is: C

53
MEMBERS
53. Is a press working process in which raised
lettering or other designs are impressed in sheet
material.
A.Drawbeads
B. Ironing
C. Redrawing
D. Embossing
The answer is: D

54
MEMBERS
54. Has been widely used for ease of tool and
workpiece accessibility.
A.Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. C-frame
The answer is: d

55
MEMBERS
55. An important development is the use of performed
and sintered alloy powder compacts, which are
subsequently cold or hot forged to the
desired final shapes.
A. Pressureless compaction
B. Sintering
C. Coining and sizing
D. Impact forging
The answer is: d

56
MEMBERS
56. Shallow dish-shaped or highly embossed glass
parts can be made by:
A.Blowing
B. Pressing
C. Spinning
D. Sagging
The answer is: D

57
MEMBERS
57. Is a measure how thick the chip has become
compared to the depth of cut.
A.Chips
B. Cutting-off
C. Slab-milling
D. Chip compression ratio
The answer is: d

58
MEMBERS
58. Is the term used to describe the breaking away of
a small piece from the cutting edge of the tool, a
phenomenon similar to breaking the tip of a sharp
pencil.
A.Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: C

59
MEMBERS
59. Ceramics are sintered at about:
A.1600°F
B. 1700°F
C. 1800°F
D. 1900°F
The answer is: c

60
MEMBERS
60. Has higher wear resistance than tungsten
carbide but is not as tough.
À Tungsten carbide
B. titanium carbide
C. Carbide
D. Diamond
The answer is: b

61
MEMBERS
61. If the tool is fed at 90° to the axis of rotation tool
that is wider than the width of the cut, the using a tool
the is operation is called:
A.Turning
B. Facing
G. Form tools
D. Boring
The answer is: b

62
MEMBERS
62. Supports all major components of the lathe.
A.Lathes
B. Engine lathe
C. Engine lathe
D. Bed
The answer is: D

63
MEMBERS
63. Actuated pneumatically of hydraulically, are used
in automated equipment for high production rates,
including loading of parts using industrial robots.
A.Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck
The answer is: c

64
MEMBERS
64. Are also available for cutting straight or tampered
screw threads.
A. Screw thread
B. Tapered threads
C. Tapping
D. Solid threading dies
The answer is: d

65
MEMBERS
65. is done to provide a smooth bearing are on an
otherwise rough surface at the opening of a hole
and normal to its axis.
A. Counterboring’
B. Countersinking
C. Spot facing
D. Reaming
The answer is: c

66
MEMBERS
66. Are for tapping blind holes to their full depth.
A.Finishing reamers
B. Tap
C. Tapered taps
D. Bottoming taps
The answer is: d

67
MEMBERS
67. Produces curved profile, uses cutters that have
specially shaped teeth; such cutters are also used for
cutting gear teeth.
A.End milling
B. Straddle milling
C. Form milling
D. Circular cutters
The answer is:c

68
MEMBERS
68. Is similar to shaping with multiple teeth and is
used to machine internal and external surfaces, such
as holes of circular, square, or irregular section.
A.Planning
B. Shaping
C. Slotters or Vertical shapers
D. Broaching
The answer is: D

69
MEMBERS
69. Is very commonly used particularly in large
cross section
A. Cold sawing
B. Band saws
C. Friction sawing
D. Filling
The answer is: A

70
MEMBERS
70. Is a function of the dimensions and geometry of
the structural components and the elastic modulus of
the material.
A. Granite-epoxy composite
B. Stillness
C. Resin bonding
D. Force vibration
The answer is: b

71
MEMBERS
71. The most flexible bond used in abrasive wheels.
A.Reinforced wheels
B. Rubber
C. Grinding
D. Exothermic reactions
The answer is: b

72
MEMBERS
72. These process erode away very thin layers of
the metal bond, exposing new diamond cutting
edges
A. Diamond point tool
B. Star shaped steel disk
C. Electrical charge and electrochemical
D. Crush dressing
The answer is: c

73
MEMBERS
73. Tapered pieces are centerless ground by:
A.Infeed grinding
B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool-post grinders
The answer is: b

74
MEMBERS
74. The workpiece is held against a circular wire
brush that rotates at high speed.
A.Sandpaper and emery cloth
B. Belt grinding
C. Wire brushing process
D. Honing
The answer is: c

75
MEMBERS
75. Also called photoetching, is a modification of
chemical milling.
A.Chemical machining
B. Chemical milling
C. Chemical blanking
D. Photochemical blanking
The answer is: d

76
MEMBERS
76. Involves the generation and manipulation of
structures with characteristic lengths less than 1 um.
A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive-jet machining
D. Nanofabrication
The answer is: d

77
MEMBERS
77.Has the advantage of being relatively simple and
versatile and of requiring a small variety of electrodes
A.SMAW process
B. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer
The answer is: a

78
MEMBERS
78. Is used for a wide variety of metals and
applications, particularly aluminum, magnesium,
titanium, and other refractory materials.
A.Electroslag Welding
B. Tungsten electrode
C. TIG welding
D. GTAW process
The answer is: d

79
MEMBERS
79. Is widely used for fabricating sheet metal parts.
A.Friction Stir welding
B. Resistance welding
C. Resistance spot welding
D. Spot welding
The answer is: d

80
MEMBERS
80. Develop after the weld metal has solidified.
A.Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stresses
The answer is: b

81
MEMBERS
81. Is carried out in a furnace where, with a proper
control of temperature and time, the filler metal
diffuses into the laying surfaces of the components
to be joined
A. Diffusion brazing
B. braze welding
C.Soldering
D.Capillary action
The answer is: A
82
MEMBERS
82.Adhesive such as sodium silicate and
magnesium oxychloride.
A.Inorganic adhesive
b. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive
The answer is: a

83
MEMBERS
83 Are random Irregularities, such as scratches,
cracks, holes, depressions, seams, tears, or
Inclusions
A.Flaws
B. Lay
C. Roughness
D. waiveness
The answer is: a

84
MEMBERS
84. The abrasive wear resistance of pure metals
and ceramics is directly proportional to their:
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: b

85
MEMBERS
85. This process is used on various flat or conical
surfaces.
A.Roller bushing,
B. Ballizing
c. Explosive hardening
D. Cladding
The answer is:a

86
MEMBERS
86. Is used in copper-plating aluminum wire and nolic
boards for printed circuits, chrome plating of
hardware.
A.Chemical vapour deposition
B. Ion implant
c. Diffusion coating
D. Electroplating
The answer is: D

87
MEMBERS
87. The stress at which a low or medium carbon steel
undergoes a marked elongation without an increase
in load is called the:
A.Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit
The answer is: b

88
MEMBERS
88. Is one in which a specimen, supported at both
ends as a simple beam, is broken by the impact of a
falling pendulum.
A. Anisotropy
B. Brittleness
C. Charpytest
D. Cold shortness
The answer is: C

89
MEMBERS
89. Non-killed steel is
A.Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: b

90
MEMBERS
90. It is measured by the modulus of elasticity in
the elastic range
A.Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: b

91
MEMBERS
91. Is a reheating of hardened or normalized steel to
a temperature below the transformation range,
followed by any desired rate of cooling.
A.Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range
The answer is: C

92
MEMBERS
92. Plain Carbon steels
A.10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: a

93
MEMBERS
93. Chromium Vanadium steel
A.6XXX
B. 7XXX
C. 8XXX
D. 9XXX
The answer is: A

94
MEMBERS
94. Medium - chromium
A.46XX
B. 48XX
C. 50XX
D. 51XX
The answer is: d

95
MEMBERS
95.Ordinarily heat treated to hardness between
375 and 500 Brinell, for use as springs, wear
resisting parts.
A.High-carbon Alloy Steels
B. High Alloy Steels
C. Aluminum
D. Boron
The answer is: a

96
MEMBERS
96. Increases hardenability marked in small amounts
and improves hardness and strength at high
temperature.
A.Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: b

97
MEMBERS
97. Is the capacity of steel to through-harde
d from above its transformation range.
A.Case hardening
B. Hardenability
C. Carburizing
D. rack and gas carburizing
The answer is: b

98
MEMBERS
98. Is the result of a metal being stressed at some
point into its plastic rango, usually ordinary
temperature
A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D.Work Hardening
The answer is: D

99
MEMBERS
99. However, many steel castings with carbon
are used in the as-cast condition
A.less than 0.10
B. less than 0.20
C. loss than 0.30
D. loss than 0.40
The answer is: b

100
MEMBERS
100. Condenser and other heat-exchanger tubes and
plates
A. Admiralty metal
B. Aluminum Bronze
C. Beryllum Copper
D. Cartridge Brass
The answer is: a

101
MEMBERS

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MATERIALS AND

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: d

The answer is: a

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: d

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: a

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

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EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: d

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: b

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: a

The answer is: a

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: c

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW