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GE Consumer & Industrial

Power Protection

Procera Plus
Design, Drawing and calculation software for
industrial low voltage installations
including distribution circuits
ProceraPlus

The new HD384 and R064-03 standards require that the


design of a low voltage distribution system includes the
determination of all perspective short-circuit and fault
current levels.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus

ProceraPlus is a software to help the commercial and


technical team to promote the GE solutions :
• Assistance for the design in electrical projects

• Assistance for the best choice of protective device in the GE Catalogue

• Complete documentation on the project for the engineering, panel builder, electrical
contractor, control body, maintenance services.

• Up to date catalogues through a yearly maintenance contract

• Windows based software package

• Multi standard, multi lingual

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus

ProceraPlus is a software to design & calculate

• Cross section of conductors

• Fault levels

• Switchgear selection

• Draw single line diagram

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus
Sources Circuits
- Number of sources: 6 normal + emergency source - Distribution board
(upto 6300A) in parallel + standby power unit
- Terminal circuit
-Earthing systems: TN(-C-S), TT and IT with and
Motor, socket-outlet, lighting, heating,
without neutral
transformator LV/LV, capacitor bank (pro
- Public distribution starting from Ik distribution board), miscellaneous

Protections Study of Power balance


- Circuit breakers - Perfect balance between the cost of an installation
For general purpose (ACB M-Pact and MCCB Record and the comfort level (no unwanted tripping)
Plus) MCB (ElfaPlus) car. B, C and D + thermal motor
protection
- Residual current devices
- Fuses type gG/gL, type aM + thermal motor
protection
- Back-up protection and selectivity
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GE Consumer & Industrial
Industrial Components Team
ProceraPlus

From transformer to end-user circuits

In Procera Plus a project is entered starting at the Upstream device (source supply ) moving to
Downstream (end-user circuits)

This method is used to determine the protective devices and cable cross-sections

First the source must be defined, then the distribution circuits and finish by end-user's circuits.

In Procera Plus, any circuit, distribution board or end-user circuit can be changed at any time.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus
Software Interface

Menu

Network tree

Single line diagram

Results window

Report

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Pull Down Menus

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus
Software Interface

Easy data entry on a single line network diagram

Select the circuit style

Select the distribution Board

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus
Software Interface
Easy control of data entry, parameters and results

Protection

Length

Consumption

Calculate
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GE Consumer & Industrial
Industrial Components Team
ProceraPlus
Software Interface
A software which automaticaly prints a complete file

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Buttons

Editing of Selection Delete Go Go to Automatic


normal of active standby level circuit on calculation
source source source up, the left/
down right

Editing of Select board Select active Insert Selection


standby standby source is board/ level new discrimin
source connected circuit ation

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Getting Started

Starting Procera Plus


you will get this window .

To start a project press “New”…

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Type of Source

There are three possible


choices :
• Transformer HV-LV
• Genset
• Direct supply from
utility board (LV direct

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Source Characteristics

Transformer
They can be entered:

a) from a file giving sources


impedances and standard
Powers or,

b) from Ukr, short circuit voltage


in % for transformers, equivalent
to impedance

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Source Characteristics

Genset:
They can be entered :

a) from a file giving sources


impedances and standard
powers or,

b) steady state and transient


reactance, given in % to define
generating sets.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Source Power

Standarised power of the source


characteristics are given from
a file .
Power value can be entered as
"not normalized"
if Ukr was chosen

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Number of Sources

In ProceraPlus, all sources


are considered as identical. This
data is used to determine Ikmax,
which makes it possible to propose
downstream protective device in
case of paralleling of several
transformers. Ik mini are calculated
taking into account the minimum
number of sources in parallel.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Network Parameters

•Earthing system: TN, TT, IT


•LV opearting voltage
•Frequency
•3 phase , single phase
•HV protection time
•HV system power

•ANZ mainly use TNC-S system

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Link Parameters

•Length
•Installation method
•Copper , aluminum
•Cable type

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Link Parameters

•Length
•Installation method
•Copper , aluminum
•Cable type

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Link Parameters

To check installation method


press:

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – AS/NZ adjustments

Since the AS/ANZ standards


differs slightly from IEC
some changes must be made:

•If the cables are laid in ground-


The temperature must be set to
30C (Aus), 15C (NZ).
•If the cables are in air- temp.
should be set to 40C (Aus)
25C (NZ)

Note the program has small error


For cables in air the ambient is
for air not ground
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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – AS/NZ adjustments

U1000R2V equivalent of XLPE


H07RN-F equivalent of PIREFLEX
H07V- equivalent of
"Building wire"

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Getting First Results

Getting results:
Press Calculate to get results
•cable cross section
•Fault levels

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Getting First Results
Result window
Result Window

Press OK to go further 26
GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Getting First Results

Results window

Cable Cross-section

Criterion
Design Circuit current
Theoretic Cross Section
Voltage Drop
Max Short Circuit Current
Max 1Ph SC Current
Min Short Circuit Current
Ph-E Fault Current Calculated for minimum
(needed for human number of sources
protection)
Calculated for minimum
number of sources

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Started – Getting First Results
Diagram
Diagram with results for first part of circuit is available
Colours of diagram
Green- OK
Red- must be calculated
Purple- NOK

Getting first results

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project– Reading Information

Distribution Consumption
Active Source Active board Available current
Project single line
diagram

Results
Project Tree

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GE Consumer & Industrial
Calculation report Industrial Components Team
ProceraPlus Creating Project – Using Tabs

Using Tabs
Defining Source the “ Source”
Tab was used.
What other Tabs can we use?

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Impedance Tab

Loop impedances upstream MSB and


related to one single transformer.
These values are the sum of
impedances.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Impedance Tab
R0 Phase-Phase - Loop resistance Phase to Phase (equals to 2 times one phase resistance), calculated at
20°C conductors temperature. This value is used to determine the maximum short circuit currents (Ik Max).
R1 Phase-Phase Loop resistance Phase to Phase (equals to 2 times one phase resistance), calculated at
operating temperature. This value is used to determine among others the minimum short circuit currents (Ik
Min).
X Phase-Phase Loop reactance Phase to Phase. This value is used to determine minimum short circuit
currents (Ik Min).
X Phase Phase reactance. This value is used to determine maximum short circuit currents.
R0 Phase-Neutral Loop resistance Phase to Neutral, calculated at 20°C conductors temperature. This
value is used to determine the maximum short circuit current (Ik Max SIngle).
R1 Phase-Neutral Loop resistance Phase to Netral, calculated at operating temperature. This value is used
to determine among others the minimum short circuit current (Ik Min Single).
X Phase-Neutral Loop reactance Phase to Neutral. This value is used to determine minimum short circuit
current (Ik Min

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Board Tab

•Ref mark Board Downstream Ref mark –Editable


•Designation Board name (data recommended for ease of
identification). –Editable
•Coincidence factor (K.Simultaneity) Simultaneity factor for
circuits fed by the considered board. -Editable
Example : a distribution feeds 10 circuits of 10 Amps each. A
Simultaneity factor of 0.8 means that the total real
consumption is 10 x 10 x 0,8, to say 80 Amps.
•Earthing system Board Earthing system : TT, TN, IT
•Voltage ,No load voltage No load voltage in V, used to
calculate Ik3 Max.
•Upstream circuit ref mark Circuit Upstream ref mark. In
case of an installation with a standby, the board can be fed by
two different circuits. An upstream circuit supplied from the
normal supply and another one from the standby source
supply.

•Breaking device Board breaking device (generally a


switching device in distribution boards). -Editable
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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Protection Tab
This tab appears if the
Breaking device on Board Tab differs from “NIL”

•File Protection manufactuers file.


•Protection Protective device commercial name.
•Rating Circuit breakers rating.
•Irth Circuit breaker thermal relay setting or fuses rating
value.
•IrMg Circuit breaker magnetic setting or fuses rating value.
•Magnetic Type of magnetic used Standard or C curve for
modular CrBrk Low or B curve Electronic or D/K curve
•Delay Circuit breakers short circuit delay
•RCD setting Circuit breakers residual current (differential)
delay setting. RCD Delay Circuit breakers residual current
differential) delay.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
UPS Tab
•A UPS can be connected either on a Normal or
Standby distribution.
•A comparison between Ik is done to keep the
least favorable one (Ik max on the network, Ik
min on the UPS). The process is inverted when
Normal source Ik Min become less than UPS
ones.
UPS are considered as current generators. Due to
that, Ik are unchanged along the network tree. The
UPS is always considered as connected in "By-
Pass"mode.

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GE Consumer & Industrial
. Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Ik/dU Tab
•Normal and standby short circuit currents at board level.
•IK2/3 Max Maximum three-phase short circuit current.
Maximum value between Normal and standby if it exists.
IK1 Max Maximum single-phase short circuit current if
neutral is present. Maximum value between Normal and
standby if it exists.
•Ik1/2Min Minimum single-phase short circuit current if
neutral is present. biphase (phase to phase) if neutral is
absent.
•If Phase-PE default short circuit current at line end.
Minimum value between Normal and standby if it exists.
•dU Cumulated voltage drop (in %) at board level from
source of

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. GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Currents Tab
•I Allowed -allowed current downstream board. This value is
equal to the current of the circuit feeding the board.
•I available -available current downstream board : available
design current for new circuits which can still be fed from the
board.
•S Intensities -design current IB sum of all circuits issued
from the board multiplied by the board simultaneity factor.
•Mean cos phi -mean power factor phi at board level, taking
into account downstream circuits and eventual capacitors.
•R=S IZ cables / Irth board -ratio between:
sum of currents of downstream circuits (current calculated
without taking into account group factor) and upstream thermal
relay setting.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Using Tabs
Board Tab

Board Tab
You can display the Board window by:

•In the Source Window by clicking on the Downstream Board


Tab.

•Double-clicking board on diagram

• Going to Pull down menu- Distributions Information

.
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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Source Has Been
Defined

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Types of Source
(Mains and Stand-by)

Mains (N) & Stand-by


(S) source have been
defined

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Types of Source
(Mains and Stand-by)

Next step:
Adding next subboards

Besides choosing standard


parameters it must be specified if
the load ( board) will be fed from
Stand- By Supply.

Since Stand by Supply usually


has much less SC current – The
crtiterion that Imag< ISC_min must
checked as well.
The max setting of Imag is given.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Types of Source
(Mains and Stand-by)

NS on crossing indicates that


subboard is fed from Mains or
Stand By
N- fed only from Mains

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Types of Source
(Mains and Stand-by)

Results for Board which can be


suplied from NS.
Since SC currents are smaller in
case when fed from Stand By –
the minimum Isc which can
appear is 4260A.

The value assumes the tolerance


3550 *1,2=4260

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Creating Project – Types of Source
(Mains and Stand-by)

When board is fed only from


Mains ( there is not possible
situation to be fed from Stand
by only) the magnetic settings
can be much higher.

For the same board and cable in


this case the max Imag could be
equal even 14272A

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding– Link Switches and
Breakers

Enter board tab- choose


Breaker or switch

Press Calculate to get


device

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding– Link Switches and
Breakers

46
GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding– Link Switches and
Breakers

Link switches,
Breakers are added

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding– New Circuits
how to
1
Five ways of adding
Circuit

3 4 “3” adding number


Of circuits
2

5- Right mouse button click

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding– Different types of circuits,
loads

Different types of circuits can be


added

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding New Circuits– Different
types of circuits, loads

•Board was added.


•It is still in red
because it has not
been calculated yet

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding New Circuits - values which
must be specified

Must be specified when added

•Type of breaker protecting circuit


•Cable parameters
•Coefficients
•Consumption (Load)

and “Calculate”

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project Adding New Circuits - selection of
breakers protection circuit

When “calculate” pressed


breakers are proposed.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added
– Is the result OK?

Results
The circuit is “ green”- OK
But:
In result window there is
written:
Discrimination – I<8.33kA

Is the result OK for you?

If NOT “up” or “down” stream


breaker must be changed.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added
Project total discrimination

To choose breakers
assuring total
discrimination/
selectivity
press button as on
drawing or F12

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added
Project total discrimination

Changing upper and lower


breakers type change the
achieved discrimination
results.

Thus the upper breaker


should be changed to for
instance K frame SMR1e.

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added
Project total discrimination

After changing the


upper stream breaker

The lower part of


diagram is in red- it
must be recalculated

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project New Circuit is Added
Project total discrimination

The total
discrimination is
assured

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project - building up project

In the same way


adding next circuits
the project is designed

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project – back up protection

For given example


despite the fact that the
I3max on DB2 is 34kA,
the end load circuits are
protected with cost
effective 25kA MCCBs.
This effect is achieved
DB2- 34kA thanks to backup
protection.
protection

FD 25kA

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report

To generate a complete
report ( printout)
choose Folder
All. Otherwise results
can be got 1 by one

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report
Folios List

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report
Supply sheet

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report
Network single line

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report
Protection settings

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GE Consumer & Industrial
Industrial Components Team
ProceraPlus Project finished – generating report
Circuit specification

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GE Consumer & Industrial
Industrial Components Team

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