Download as pptx, pdf, or txt
Download as pptx, pdf, or txt
You are on page 1of 22

•Lo1.

Inspect Work
Done
• the inspection of work
relative to the welding is one
of the requirements for
production. The various
inspections are company’s
concern in order to meet the
work standards as viewed in
products and safety.
To enumerate the various inspection categories are as
follows:
• Weld Visual Inspection
• Check electrodes for size, type and storage
(low hydrogen electrodes are kept in a
stabilizing oven)
• Watch root pass for susceptibility to cracking.
• Inspect each weld pass. Look for undercut
and required contour. ...
• Check for craters that need to be filled.
• Check weld sequence and size.
Material Inspection
•The main aim of the inspection
is to prevent the production of
non-standard items. As such, an
inspection of materials is of the
utmost importance; both quality
and quantity must be checked
and inspected systematically.
Dimensional Inspection
• The most common method of inspection, visual
inspection, is omnipresent in all types of
examinations. During inspections, our inspectors
ensure that welds are free of defects in accordance
with applicable standards. They also verify that the
dimensions of the welds match the reference
drawings. In some projects, the visual inspection also
involves verifying the different dimensions of
assemblies in production. The distance between the
holes, the position of the parts, the right choice of
profiles, the straightness of beams, etc., to provide
the customer with a product quality for which he has
paid.
Non Destructive Testing (NDT) Inspection.
• Welding NDT is the use of non-destructive testing to
inspect a weld. Welds are one of the most common
parts of industrial assets that inspectors test. Using
non-destructive weld testing equipment, inspectors
can determine whether a weld is strong or has
potential defects that could compromise its integrity.
• Inspectors discharge their duties in a separate
functions and no one could be placed at any capacity
or assignment to do due to the qualifications of a
person.
QUALITY SYSTEMS AND
PROCEDURES

•WORK INSTRUCTIONS- are taken from jobs/


projects to be made in the work place. The
specific duties and responsibilities of each
department to implement the program of
works and activities and that are formed in
the contracts and agreement between the
fabrication and the client.
Some of the four reasons why do we deep records intact and
accessible anytime:

• Records serve as basis for future reference of


information.
• Records and reports can be the basis for turn-over works
in case of leave of absence or shifting.
• Records will be the protection should question arise later.
• Records as pre-qualification test for welders, materials,
procedures, processes and NDT for future referral/review
by both parties.
•Welders and workers will
have to respond positively on
the cases of quality record
keeping and reporting as to
maintain the standard
operations in the workplace.
•SAFE WORK PROCEDURES- the
mandate that anyone in the
company must observe and follow
the work safety. Safety practices
must be observed in order to meet
the standard production operation
in the shop.
•WELDING QUALITY STANDARD/ISO- the
Welding Procedure Specifications
(WPS) which considered the bible of
welders is always made available. These
category of weld joints fall under
fabricated structures such as Boilers,
Reactors, Heat Exchanger and High
Pressure Vessels.
• ISO 9003- A Model for Quality Assurance in
Final Inspection and Test
• WELDING CODES AND STANDARDS/ISO-
the perfect welds are not required. The
difference between what is acceptable and
fit for service, such perfection what is
known as tolerance. Agencies that issue
codes and standard and each give the
specific tolerance.
• AMERICAN BUREAU of SHIPPING
• AMERICAN PETROLEUM INSTITUTE
• AMERICAN SOCIETY of MECHANICAL ENGINEERS
(ASME)
• AMERICAN SOCIETY for TESTING MATERIALS (ASTM)
• AMERICAN WELDING SOCIETY (AWS)
• BRITISH WELDING INSTITUTE (BWI)
• UNITED STATE GOVERNMENT (USG)
Here are some of the noted American Welding Code
Standards:

•AWS D.1.1 – STRUCTURAL WELDING CODE


•ASME IX – PRESSURIZED VESSELS
WELDING CODE
•APII 1 1 04 – STANDARD for WELDING
PIPELINE and RELATED FACILITIES
COMMUNICATION PROCESS
•production managers, supervisors and
quality inspectors are the
communicators of workers. Simple,
concise and clear instructions will
have to promote better understanding
on the part of the workers.
Direction: write the correct answer in your paper
• 1. The welding procedure specification is considered?
• a. welding procedure for welder during welding
• b. document of pre-qualification test
• c. welding instructional guide
• d. none of the above
• 2. What statement does not belong to quality control?
• a. welding specification and standard
• b. welding inspection
• c. welding process

ii. innumerate the


• d. materials coding and specification
• 3. How do you judge weldment that pass the quality control?
• a. weld by experience welder
• b. good appearance weld but w/o welding procedure
• c. weld with approved welding procedure specification
• d. all of the above
agencies that issues codes
• 4. Something that is established for use as a rule of comparison in measuring or judging
capacity quantity extent, value, quality, etc.
• a. specification
and standard and each
• b. code
• c. standard give the specific tolerance
•1-5)
• d. agreement
• 5. ASME means
• a. American society of mechanical engineering
• b. American society of mechanical engineers
• c. American society of manufacturing engineering
• d. American society of mining and energy.

You might also like