Presentation-TILING WORKS

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TILING WORKS

B Y: T E K T O N S T R O N G B U I D E R S C O R P
SCOPE OF WORK

• The purpose of this work statement for


installation of ceramic & porcelain tiles is to
outline and describe in detail the safe
procedure of tile installation including other
related activities such as layout,
delivery/handling, application of adhesive/tiles
and other related works to complete the scope.
ALL PLANT AND EQUIPMENT
1. NOTCH TROWEL 2 . G R I ND E R
ALL PLANT AND EQUIPMENT
3 . R UB B E R M A L L E T 4 . IN G CO L E V E L B A R
ALL PLANT AND EQUIPMENT
5 . TA P E M E T E R 6. LASER LEVEL METER
ALL PLANT AND EQUIPMENT
7 . T IL E S PA C E R
ALL PLANT AND EQUIPMENT
8 . T IL E A D H E S I V E T IL E G R O U T
**PRIOR TO START TILE INSTALLATION
ACTIVITY**
- Secure permits prior to painting works

- Secure material transmittal form per delivery


WORK (warehouseman)
EXECUTION - Check all materials if in good condition before
application
- Secure Materials Inspection Request to QA for AQL

- All workers must undergo work activity training


(WAT) prior to mobilization
1. MATERIAL HANDLING, STORAGE
AND PROTECTION
WORK
EXECUTION a. Deliver materials to the project site in
untouched packaging or in container must
have the following information listed
below
• Product Name
• Product Description
• Manufacturers date & Expiration date (depends on
the item material)
1. MATERIAL HANDLING,
STORAGE AND PROTECTION

WORK b. Store materials that are not in use


EXECUTION in a tightly covered container and in
a well-ventilated areas
• Maintain containers in good condition
• Remove away any unnecessary items or
chemicals that could cause contamination
• Keep the storage area clean and dry
1. MATERIAL HANDLING,
STORAGE AND PROTECTION

c. Manual Handling Materials


WORK
• Ensure proper lighting inside and outside of the
EXECUTION storage area
• Remove objects that can cause slip, trip and
cuts to workers
• Use of rubber knitted gloves as hand
protection, safety shoes, hard hat during
hauling of materials
2. PRE-INSTALLATION /
APPLICATION REQUIREMENTS

• Assure proper handover procedure is


implemented on-site.
WORK • Clear surface area from laitance, debris, oil
grease, and other foreign materials either by
EXECUTION mechanical method or chemical process.
Squareness of the area must be secured and
check.
• Reference line must be visible at the area as a
guide during tile installation.
- Check squareness of perimeter walls and corners
prior to acceptance of area
3. WORK PROCEDURE

Preparation of Area

• Deployed personnel should be skilled workers to ensure


that the work done is quality assured, oriented on how to
use the power tools correctly and knows the do’s and
WORK don’ts during working hours.
• Ensure the tile material undergone sorting with reference
EXECUTION to its code, shade, design, size and no damages. Use of
complete PPE such as hand protection (gloves) during tile
sorting.
• Double check squareness of perimeter walls and corners
prior to acceptance of area and make sure the surface
area is cleared.
• Set out guidelines using nylon wire. Refer to the reference
line as provided by the surveyor. Check squareness of
guidelines before fixing it to substrate. Use of mixing
board to avoid laitance in the surface area.
3. WORK PROCEDURE

APPLICATION OF DRY PACK


WORK • Standard mixture of dry pack for tiling is 1
EXECUTION cement : 4 vibro sand (1:4) and enough
water to produce a mortar that will just
stick together while being molded into a
ball with the hands.
• Put the dry pack on the floor area before
installing the tiles. Spread evenly using
notch trowel.
3. WORK PROCEDURE

Installation of Floor Tiles

• Install tiles at the center axis base on the lay out plan.
WORK Leadman/Foreman will double check if the setting out plan
EXECUTION is followed correctly. Use of proper PPE is a must (gloves,
eye goggles, safety shoes and reflectorized vest)
• Spread the tile adhesive using notch trowel on the back of
the tiles, spread properly to avoid hollow sound “kapak” of
tiles. Make sure that the tools are inspected before and
after used.
• Put 3mm plastic tile spacer to maintain correct tile spacing
prior to grout application. Don’t forget to remove the tile
spacer before adhesive settled.
• Check installed tiles for unflushed / resalte tiles, incorrect
drain pattern and incorrect shade
3. WORK PROCEDURE

Installation of Floor Tiles


WORK • Clean tiles after installing another to maintain
EXECUTION the products quality. Use of rubber mallet on
pressing tiles on desired level and slope.
• Upon installation check the squareness of tiles,
sloping direction, uneven/resalte tiles and design
pattern tiles.
• For floor T&B & Balcony, it must be in a slope
to drain layout. Check slope to drain after
installation of tiles.
3. WORK PROCEDURE

Application of Grout
• After tiles had sufficiently set, force a minimum
grout into joints by trowel, brush or finger
WORK application
• Fill all joints of square edge tiles flush with the
EXECUTION surface of tiles
• Fill all gaps or sips
• During grout application, wipe all excess grout off
with clean burlap, clothes or sponges
• Conduct testing of slope to drain to ensure that
there’s no water ponding
• Maintain cleanliness of the area and provide tile
protection cover (plywood or any available tile
protection).
T IL E A D H E S I V E
T IL E G R O U T
a) Used of approved materials. Using of electrical tools must have a a) Use approved materials.
color coded scheme as required by OSHA Electrical Cord Inspection
(quarterly inspection) additional must be in good condition.
b) Add approximately 500 ml of water for 2kg/bag of
approved tile grout. Mix thoroughly for several minutes
b) Add approximately 6-7 liters of water for 25kg/bag of approved tile
adhesive. Mix thoroughly for several times until it meets the desired until it meets the desired homogenous paste. Complete
homogenous paste. Complete PPE must worn by the assigned PPE must be worn before and during the activity.
workers. c) Allow tile grout to cure for 24-hours prior to light traffic.
c) Use of electrical mixer/mixing paddle with 300 to 600 rpm for 2 to 3
d) If alternative material to be use, follow the TDS of
minutes. Make sure they have color coded scheme and inspected by
warehouseman before and after use. material for the methodology of installation. Workers
d) Allow tile adhesive to cure for 7 – 15 days prior to entry of people. must be oriented before using any foreign material.
e) If alternative material to be use, follow the TDS of material for the Recommend appropriate PPE.
methodology of installation. Workers must be oriented before using
any foreign material. Recommend appropriate PPE.
CLEANING After completing tile
At the end of each work, installation, clean spattered
remove rubbish, empty surfaces from concrete mixed,
sacks, rags and other remove spattered concrete
discarded materials from mixed by wet foam or rags,
project site. Clean the area and other methods. Do not
before and after activity scratch or damage installed
tiles.

Protect other work of other


trades against damage from At a completion of
concrete mixed. Correct construction activities of other
damage work of other trades trades, touch up and restore
by cleaning, as approved by damaged or defaced grouted
Architect and leave in an flooring.
undamaged condition.

Use of appropriate and


complete PPE during working
hours and while inside the site
premises, such as eye Clean the area before and
protection (goggles), hand after work activity
protection (gloves),
reflectorized vest and safety
shoes.
TESTING PROCEDURE

1. Slope to drain (T&B flooring & Balcony)

Test to slope drain

Slope test with water – put the water pipe or bring 1


pail/bucket of water at the area testing, put or pour water
in it and wait for 13-5 minutes until the water flow onto the
direction of shower/floor drain and check if there’s a
ponding water on each four (4) sides of the area. (1
pail/bucket = 13-5 minutes waiting time)
TESTING PROCEDURE
2. Installed tile“kapak”
acceptable &
tolerance from

“resalte”

Hollowness (kapak) –tap 4 sides of the tiles and observe for


hollow sound

Resalte – overall area should be in level without any slope,


and proper filling of grout without gaps & color variation
QUALITY ASSURANCE
AND CONTROL
TESTS Refer to Project-WP-ITP–Inspection and Test Plan/ Construction
Specifications INSPECTIONS Refer to ITP – Inspection Plans Refer to Forms –
Inspection Checklists and Forms

MEASURING AND TESTING EQUIPMENT TO BE CALIBRATED


Resalte Checking Off-shade Checking Broken Tiles

PARTIES AND PRODUCTS REQUIRING ACCREDITATION OR CERTIFICATION

Tile Adhesive Tile Grout


THANK YOU

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