Construction Chemicals Pvt.

Ltd

EPOXY FLOORING & COATINGS

 Construction Chemicals Pvt. Ltd
Understanding about Epoxy Floor Coating
There are different types of floor coatings, among them is the epoxy floor coating
which is widely used on:

- Industrial floors
- Pharmaceuticals
- Warehouses
- Food & Brewages
- Residential Garage
- Basement floors
- Restaurants & even office facilities.

The epoxy basically contains three components;

- The resin component which is a light, odour free and colourless

- The other component is the hardener which is usually dark in

colour and has a strong smell

- The filler component which is usually a of mixture of many

chemicals blended together. With proper mixture and right
amount, the combination will create a chemical reaction thereby
producing a strong material guaranteed to last for a long time.

USP: All other epoxy are brittle our is flexible

Better Abrasion
So because of brittleness every one is now moving towards PU
What is epoxy?
Construction Chemicals Pvt. Ltd

Epoxies are polymer materials that begin life as liquids and are converted to the solid polymers
by a chemical reaction. An epoxy based polymer is mechanically strong, chemically resistant to
degradation of the chemical elements in the solid form and highly adhesive during conversion
from liquid to solid. There are a wide range of basic epoxy chemicals from which an epoxy
system can be formulated.

Epoxies are known for their excellent adhesion, chemical and heat resistance, good to excellent
mechanical properties and very good electrical insulating properties. Almost any property can be
modified.

Is epoxy safe?
 Epoxy is safe and there are no known harmful effects of the chemicals used in the mixture. It
also has a high resistance to chemicals such as gasoline, salt, grease, oil and solvents.

Some Advantages of using epoxy floor:

• Protects concrete from wear, chemical corrosion and chemical deterioration .

• Reduces wear to transport vehicles and reduces time spent on maintenance. 

• Provides faster material movement through working and transport areas and protects products
from damage.

• Reduces floor maintenance and cleaning costs, producing a cleaner work environment and
decreases injuries with non-slip surfaces.

• Increases light reflectivity and brightens work areas which saves on utility expenses and
maximizes work efficiencies.
 Construction Chemicals Pvt. Ltd

Why to choose epoxy floors?

There are many reasons why to go for epoxy flooring, as being seamless in
nature, hygienic properties, slip resistance etc.

Impact Resistance: Epoxy floors are generally used in areas of industry where goods are
handled in specific spaces, such as production lines, warehouses, loading bays, and where
compressive loads are generated by the movement of goods on trucks, pallets etc.

Slip Resistance: Pedestrian traffic areas require varying degrees of slip resistance dependent
on whether the environment is wet or dry.

Fire Resistance: Fire escape routes, explosive production and storage areas underground car
park decks.

Hygiene: Pharmaceutical, Automotive, food, beverage, chemical and electronics industries

have very demanding sanitary requirements. These industries often need totally dust free and
easily cleanable floors, without cracks or angled Corners.

Chemical Resistant: Epoxy floor coverings provide an impermeable seal to protect floor from
chemical attack.
POSSIBLE PROBLEM AND CAUSES
Construction Chemicals Pvt. Ltd

Air Bubbles:

1.Air trapped in epoxy because of fast mixing of epoxy resins,

applicator should use machine with maximum 300RPM - 400RPM
2. Use of foam roller or thick nap roller
3.Also occurs due to out gassing from the cement
4.Always use large container to allow the material to rise under vacuum.
5.Hydraulic hose fittings on vacuum lines allow for leak free connections and better vacuum.

Basic steps to produce bubble free epoxy castings:

1.Careful selection of the epoxy compound to be used.

- the least number and amount of volatile ingredients.
- the lowest possible viscosities .

2.Mixing
- Hand Mixing

i) De-air each component containing fillers individually.

ii) Do not use violent motion during mixing and scrape the sides of the
container to insure a thorough mix. De-gas the mixture under vacuum if possible.

iii) If vacuum is not available, allow the mix to stand for a period of time to
allow the coarse bubbles to escape prior to pouring (don't forget to consider the pot life).

iv) Mixing of material in set proportion as per manufactures instruction, once its been done
applicator has the limited time of maximum 20 minutes to lay the epoxy.
 Construction Chemicals Pvt. Ltd

- Mix/Dispense Equipment

i) Take precautions to minimize air entrapment while topping up the storage tanks. Slow,
steady
pouring into one spot will minimize air inclusion. De-air the materials in the storage tanks if
possible.

ii) Keep the fittings, valves and dispense pistons in good repair. Defective components will
allow air to be sucked into the dispense lines.

iii) Cavitations and lead/lag problems can be sources for air inclusions.

3.Pouring

- Pour slowly into one corner of the mould or container. Pouring slowly will allow the
rising
material to push the air ahead of it minimizing air entrapment.

- Pour with the least amount of turbulence

4.Curing

- If possible, de-air the poured assembly prior to cure. This step is not necessary for parts
involving small volumes. Large mass castings or castings with complicated shapes,
conducive to air entrapment, should be de-aired prior to cure for best results.

- Establish and use the appropriate temperatures that result in slow, even gellation.
Provide a sufficient reservoir of cool material to replenish the shrinkage that takes place
Pinholes: Construction Chemicals Pvt. Ltd

When protecting concrete with epoxy floor coatings, or any surface coating, pinholes through
the coating sometimes form.

They have two possible cause:-

1.Pinholes can be caused by air trapped below the coating in tiny

surface voids.
2.The air expands outward before the coating has cured due to
solar heating.

3.Application of laying primer to be checked properly, as due to porous concrete slab primer
tends to penetrate allowing some portion of top surface to dry quickly.

4.Due to the surface inconsistencies and volatiles escaping.

5.Use of lamb wool roller after application of primer.

6.Surface tension causes epoxy film to pull away from pinhole before it gels.

7.After applying epoxy with an 800 Roller Cover, force epoxy into pinholes with a stiff plastic or
metal spreader held at a low or nearly flat angle. Re-coat and tip off coating after all pinholes are
filled.
Fisheyes: Construction Chemicals Pvt. Ltd

Fish eying occurs due to surface tension differences between the coating and a grease or silicon
(sometimes even dust) particle. Simply put, the coating pulls away from the contaminant, leaving
a tiny crater like structure in the coating. This crater is not connected to a subsurface air filled
space. Fish eying is almost always a surface preparation problem.

1.Contamination of the coating or surface preparation or improper

abrasion for the coating.

2.Be sure mixing equipment is clean. Avoid waxed mixing containers.

3.Fisheying is almost always a surface preparation problem.

Induction Time:
Some epoxies (and most 2 part polyurethane's) have an induction time associated with them.
This means after mixing the 2 parts you need to let the mixture sit for some period of time before
using it. If you skip this step, the epoxy may not get hard and/or the colour may be off.

Color differences- Like with all other paints, there can be color differences between batches of
epoxy. If you order your epoxy in small units, it is very possible that the cans may come from
different production batches.

Also pigments can settle to the bottom of the cans and with thick epoxies that are harder to mix
you might get color differences just because you didn't 're-mix' the epoxy's pigments in the cans
equally well. Epoxies all yellow, even the pigmented ones.

Epoxy that has been exposed to sunlight will become a different color than the same epoxy, from
the same batch, still in the can.
 Construction Chemicals Pvt. Ltd

Epoxy stays tacky –

If it is just tacky in spots but hard in other places, this is poor mixing. If the entire surface is
tacky, two parts are not mix in the correct ratio. The epoxy may also be tacky if is not given it
enough time to get hard. Cure time is temperature dependent. Cold weather could slow the
cure rate. Curing will continue when the temperatures warm back up. Still, the epoxy should be
hard within a few days at most.

Epoxy stays tacky - Often occurs due to:-

1. Components are not mixed in the correct ratio.

2. The epoxy may also be tacky if is not given it enough time to get hard. Cure time is
temperature dependent. Cold weather could slow the cure rate.

3. Curing will continue when the temperatures warm back up. Still, the epoxy should be hard
within a few days at most.

4. Bond Failure: a weak surface layer of concrete (from either very old or very new concrete).
Or
due to less consumption of primer.

Cracks :

Existing 'active' cracks and/or expansion joints. If you simply paint over them the coating will
crack or peal when movement or shifting takes place.
Epoxy Failures:
Construction Chemicals Pvt. Ltd

Water: Water in the concrete is a major cause for premature epoxy floor coating failures.
Concrete tends to hold and retain water for a much longer period than most people can or will
wait prior to coating. Floors can have dry areas and damp areas, including some damp areas
that never dry out. Touching the surface to test for dryness can be a misleading method for
determining moisture.

Humidity: High humidity can be as detrimental as moisture. Many coating products do not
recommend applications when humidity's exceed 75 or 85 percent. 

Moisture Flow: Migrating moisture, as opposed to simple standing water, creates a more

difficult problem. The common sign of this kind of failure is water filled blisters. Just a tiny
amount of 'flow' pressure under a still curing coating can ruin the bonding process still taking
place. There is no good answer here, but rapid drying/curing coatings have a better chance of
working.

Dust and Dirt: A layer of dust, dirt, or grease is not going to aid coating adhesion. The coatings
stuck, but to the dust and dirt on the floor instead of to the floor itself. The applicator will need
to decide how much time and effort to put into surface dust removal.

Salts: Salts and/or minerals either deposited out on the surface from the curing of fresh
concrete, or from the evaporation of seawater on concrete can quickly ruin a coating. For
starters the salts work like dust and other contaminants getting between the coating and the
surface. Without moisture, salts tend to form crystals, which can interfere with bonding.
 Construction Chemicals Pvt. Ltd

Grease-oils-silicones: Few, if any, coatings stick to greasy, oily, waxy surfaces. Oily surfaces
can be tricky. Even on what seems like a non-greasy surface, many coatings will 'bead-up'
leaving behind hollow, coating less circles or voids. Hosing down, high-pressure water, and
even grit blasting, is no guaranty that greases will be removed, indeed, they will probably stay
behind. Greasy, oily surfaces require a degreasing chemical to remove the residue

Porosity: Some coatings tend to be quite porous, permitting moisture, chemicals, etc. to

invade the coating and attack both the coating and it's bonding interface. Some epoxies are
more porous than other kinds of epoxy.

Brittleness: Many coatings will fail because they cannot handle the expansion/ /contraction (or
movement) of the underlying surface, or they crack when struck. Once a coating cracks, even
a tiny micro fracture, that crack becomes a pathway for moisture and corrosion. It is the
beginning of failure for the coating. 

UV: Ultra-violet radiations from the sun, UV, will breakdown most coatings. Epoxies tend to
yellow and chalk, other coatings, such as plastics, get brittle and crack. After too much UV the
coatings will fail.
FLOOR CARE
Construction Chemicals Pvt. Ltd

DO’S
Clean Immediately with detergent and Warm
water in the event of chemicals/Oil/grease
spillage
Vacuum clean regularly clean floor with
detergent and warm water using soft Bristle to
avoid scratch. Polish as per Manufacturer’s
instruction
Maintain reasonably constant temperature
Regular maintenance of trolleys and forklifts.
Prevent locking of wheels
Use Polyurethane or pneumatic wheels with
wider contact area to reduce frictional stresses
DON’T’S
Spill chemical / oil / grease on the floor
Let sand inside- use air lock or air curtain
Store react able solvent without proper
instruction
Use imbalance wheels
Use black rubber / metal wheels on trolleys and
forklifts as it will lead to scoring and marking on
the floor

Keep mats underneath before placing heavy Drag heavy objects on the floor as it will lead to
weights on the floor scratches
Check the pallets and ensure that no nails or Drop sharp and heavy objects on the floor as it
protruding in trolleys/ forklifts will leave dents and marks

Repair leakage in water pipes, air ducts

immediately to avoid pressure beneath the
substrate which could lead to blisters on the
floor
 Construction Chemicals Pvt. Ltd

Few things to keep in mind before going for epoxy flooring

FLOOR SELECTION CRETERIA

1.MOISTURE: Moisture content less than 5%

2.SMOOTH SURFACE / NEW CASTED FLOOR: Depending on surface we can provide

the epoxy system – for smooth floor –epoxy coating from 500micron – 1mm system
3.ROUGH FLOOR: 1MM – 2MMSYSTEM

4.DAMAGED FLOOR: Using epoxy underlayment / requires repairing.

5.CRACKS: Repairing / Filling of cracks

6.OIL / GREESE: Checking of oil content on floor

7.POT HOLES: Checking & Filling of pot holes

8.CONTROL JOINTS: Checking if joints / grooves are cut and filled with joint sealant.

9.Checking the load / traffic / movement on the floor as it’s the basic criteria for
deciding the what system we should recommend.
 Construction Chemicals Pvt. Ltd

Areas of Application of Epoxy Floor

Chemical plants
Pharmaceuticals Industries
Food Processing Areas
Bottling Plant
Electric / Electronics Industries
Computer Rooms
Hospitals Operation Theaters & Corridors
Nuclear Power Plants
Dairies & Breweries
Laboratories
Aerospace Industries
Airport Hangers
Picture Tube Manufacturing Plants
Automobiles Workshops
Fermentation Floor in tea Gardens
Textile Mills
Warehouse
Hotels & Restaurant
 Construction Chemicals Pvt. Ltd

FIBFLOOR SL : Self Levelling Epoxy Flooring / Epoxy Topping. Joint less / monolithic ,
hygienic, non-porous, resistant to various chemicals.

Steps in Laying Epoxy :

1.Surface Preparation : Removing all dirt/ loose particles/dust etc using grinder
machine.

2.Application of primer @250gms/sqm and allow it to cure for 8hrs -12hrs depending on
temp.

3.Application of top coat with Fibfloor SL @ 1.5kgs/sqm and allow it to cure for min
12hrs
Foot Traffic : after 24hrs
Medium traffic: after 48hrs
Full Load : after 72hrs

FEATURES:
1.Easy to apply , clean and maintain
2.Excellent bond to concrete and other substrate like kota stones
3.Does not allow bacterial growth
4.Excellent abrasion resistant
5.Excellent resistant to various chemicals
6.Non porous
7.Excellent Impact resistant
 PRODUCTS Construction Chemicals Pvt. Ltd
 
APPLICATION PROCESS

FIBFLOOR SCREED : Epoxy Underlayment for repair of damaged concrete floor.

Steps in Laying Epoxy :

1.Surface Preparation : Removing all dirt/ loose particles/dust etc

2.Application of primer @250gms/sqm and allow it to cure for 8hrs -12hrs depending on temp.

3.Before laying FiBfloor screed First mix resin part A & hardener part B with the help of drill
mixer fitted @1000 rpm until a homogeneous mix is obtained i.e lumps free mass is achieved.
Then slowly add Filler part C, ensuring complete dispersion till 5-10 minutes.Then place the
mixed motar evenly for the desired thickness and finish with steel trowel to get the smooth
finish.

4.Apply Fibfloor Screed @6.6kgs./sqm for 3 mm thickness and allow it to cure for 48hrs

5.Application of Sealer coat @ 300gms/sqm to level the surface and allow it to cure for 6-8hrs

6.Application of top coat with Fibfloor SL @ 1.5kgs/sqm and allow it to cure for min 12hrs
Foot Traffic : after 12hrs
Medium traffic: after 48hrs
Full Load : after 72hrs
 
 Construction Chemicals Pvt. Ltd

FEATURES :

· High mechanical strength, hard wearing and long lasting.

· Very high Bond and Adhesive strength.
· Good abrasion resistance.
· Chemical resistance - mostly industrial chemicals.
· Hygienic seamless surface
· High impermeability to water and industrial oils.
· Does not support bacterial growth.
 
TECHNICAL SPECIFICATIONS :

Compressive Strength : (ASTM C 109:90) 60 N/mm2

Flexural Strength : 25 N/mm2
Tensile Strength : 8.5 N/mm2
Bond Strength To Concrete : 3.0 N/mm
Elongation At Break : 1.8 %
Charpy Impact Value : 33 Joule / Meter
Taber Abrasion Resistance : 1.8 Mgs
Rockwell Hardness : 9.8 On 'R' Scale
Code (Abrasion Resistance) ASTM C 501

OTHER BRANDS:

1.FOSROC : Nito Flor TF 5000

2.SIKA: Sikafloor – 91
3.FIBREX: Fibfloor Screed
 Construction Chemicals Pvt. Ltd

POT LIFE : When fully mixed, approximately 30-40 minutes @ 20 degree C. Extended pot life at
lower temperatures, reduced at high temperatures.

CURING TIME: Initial cure after 24 hours @ 20 degree C. DO NOT USE at temperatures below
freezing.

Foot Traffic in 24 hrs

Heavy Traffic after 48hrs
Full cure in 7 days.

MIXING RATIO:

A : B : C = R : H : F = 2 : 1 : 20

CHEMICAL RESISTANCE

Resistant to spillages of many chemicals commonly met within industry.

Contact Technical Services for more advice.

STORAGE: All the components Resin, Hardener & Filler must be kept in cool, dry place and in
covered shed.

HEALTH & SAFETY

It is advisable to wear protective wears at the time of use of Epoxy Screed and all other our
products. In case of contact with eyes and skin, wash with plenty of water and consult a doctor.
FIBFLOOR FC
Construction Chemicals Pvt. Ltd
It is high build epoxy coating for walls, floor & steel Structures.

Steps in Laying FC:

1.Surface Preparation.

2. Ensure that surface is plastered or cementatious in nature.

3. Apply wall putty using blade or spatula on the wall with bottom to top to give smooth finish.

4. Apply epoxy primer using brush on to the wall or floor @ 200gms – 250gms/sqm

5. Apply first coat of FIBFLOOR FC @ 125gms/sqm

6. Apply another coat of FIBFLOOR FC @ 125gms/sqm after 7-8hrs till it has dried.

7. Leave it to cure for 12hrs.

Key benefits

1. Non-Yellowing.

2. Good resistance to microbial Growth.

3. Forms a smooth & hard film.

4. Good resistance to water & cleaning Chemicals.

5. Environment & user friendly.

 Construction Chemicals Pvt. Ltd
TECHNICAL SPECIFICATIONS:

Estimated Coverage : 4kg Unit (in two coats) of Fibfloor FC is

sufficient for 13 m2 for DFT of 200 microns.

Pot Life : 50 minutes (approx) At 30 degree c

Curing Time : Foot Traffic after 24 hours. Full Cure 7 Days

Shrinkage Factor : Negligible

Code : IS 962- 1979

MIXING RATIO:

A:B = R:H = 4:1

 
OTHER BRANDS:

1.FOSROC: Nitocote EP 140

2.SIKA: Sika guard – 62
3.FIBREX: Fibfloor FC

STORAGE:

8 - 12 months in original unopened containers. Store in cool dry place. Do not expose to direct
sunlight.
FIBFLOOR PES Construction Chemicals Pvt. Ltd

Overview:

The epoxy Sealer is a two component penetrating epoxy sealer (with very high solids)
designed for superior protection to concrete or for prolonging the serviceability of partially
deteriorated concrete.

The sealer is low to medium viscosity material and is capable of providing an effective
membrane barrier to inhibit moisture migration and corrosive chemical penetration.

It allows moisture vapor transmission; it seals off moisture entry but still allows the concrete
to breath.

It greatly improves resistance of the concrete surface, slows down the corrosion of
reinforcing
steel and adds many years life to the structure. The product has a solid content of 100% after
curing.

This product is commonly used to fill top surface pores of concrete, tiles, pavers, marbles ,
parking decks, bridges decks & industrial.

Making the surface smooth and dust poof and providing the wet look to concrete surfaces.

Whenever new or old concrete must be protected from the effects of chloride ion penetration,
free water and water born containments, freezing and thawing, petroleum products and
abrasion.
Features of Penetrating Epoxy Sealers
Construction Chemicals Pvt. Ltd
1. Concrete sealing: Seals the concrete top layer
2. Waterproofing: Due to the sealing properties of an epoxy sealer the flooring system also
becomes waterproof. This is excellent for creating a seamless environment preventing the
development of molds, mildew, and bacteria.
3. Stain Resistance: Epoxy are non porous excellent at resisting stains. Whether its oil, grease
etc.
4. Dustproof: As per chemical its properties it act as a dust free surface.
4. Easy clean up: Due its sealing properties it is easy to clean and maintain.

Advantages:

1. Very strong and durable.

2. Bond well with concrete surface and form a transparent, shiny film.
3. Maximum penetration.
4. Improves wear and chemical resistance
5. Reduces water and salt absorption
6. Act as a dust-proofer
7. Low maintenance cost
8. Easy to clean

Disadvantages:

1. Not permeable to water.

2. No colour- transparent in nature
3. Trap moisture and will not let concrete to breath and cause efflorescence.
 Construction Chemicals Pvt. Ltd

Application procedure:
Surface preparation

Surface life of the sealer is primarily dependent on the good surface preparation. Sealers life
will be extended by following few key points:

1. The concrete must be cleaned free of old existing coatings, oils, grease, dirt and wax
solutions.
2. Grind the floor to open the pores and remove dirt, debris and other containments.
3. If there are any cracks, filling of cracks
4. Filling of control joints.
5. Remove all debris from working area.

Mixing Procedures

Epoxy penetrating sealer is a two component system. Mix component A “resin” with
component B “Hardener” in the ratio of 1:1, mix with the help of power mixer @ 200rpm-300rpm
until an even colour develops (2-3 minutes)

Application of First coat

1. Penetrate epoxy sealer may be applied with roller, brush or air spray. Ensure that the
concrete surface is dry, and at least 28 days old, having a moisture less than 5%.
Apply FIBFLOOR PES @ 150gms per sqm evenly. Concrete surface will accept the sealer at
different rates because of the porosity and other variations and may result in darkening of
the
finished surface.
 Construction Chemicals Pvt. Ltd

2. Allow the floor to cure for 8-12hrs depending on the temperature.

3. Apply send coat of FIBFLOOR PES @150gms per sqm and allow it to cure for 8-12hrs.

CURING:

Foot Traffic – 12hrs

Trolleys / Fork Lift – 24hrs
Full cure after 48hrs

COVERAGE:

Coverage Rate @ m2/litre

Concrete Surface First Coat Second Coat
Trowelled smooth 7.5 - 10.0 14.5 - 20.0
Broomed textured 3.5 - 5.0 7.4 - 10.0

The concrete surface texture greatly affects coverage rates and final appearance.

USP:

A unique product, no competitor in India

STORAGE:

12 months in original unopened containers. Do not expose to direct sunlight.

 Construction Chemicals Pvt. Ltd
TECHNICAL SPECIFICATION:
At 30oC
Pot Life : 30 min for 250 gms of mass
Working time : 30 - 40 min at 30oC

COMPRESSIVE STRENGTH:
1 day : 40 - 50 Mpa
7 days : 60 - 70 Mpa
Tensile strength : 14 -16 Mpa
Flexural strength : 25 - 27 Mpa 

Floor treated with FIBFLOOR PESs

 Construction Chemicals Pvt. Ltd

FIBFLOOR SL : Self Levelling Epoxy Flooring / Epoxy Topping. Joint less /

monolithic , hygienic, non-porous, resistant to various chemicals.

Steps in Laying Epoxy:

1.Surface Preparation : Removing all dirt/ loose particles/dust etc using grinder
machine.
2.Application of primer @250gms/sqm and allow it to cure for 8hrs -12hrs depending
on temp.
3.Application of top coat with Fibfloor SL @ 1.5kgs/sqm and allow it to cure for min
12hrs
Foot Traffic : after 24hrs
Medium traffic : after 48hrs
Full Load : after 72hrs

FEATURES:
1.Easy to apply , clean and maintain
2.Excellent bond to concrete and other substrate like kota stones
3.Does not allow bacterial growth
4.Excellent abrasion resistant
5.Excellent resistant to various chemicals
6.Non porous
7.Excellent Impact resistant
TECHNICAL SPECIFICATION: Construction Chemicals Pvt. Ltd

Compressive Strength: 50 N / MM2

Flexural Strength: 35 N /MM2
Adhesion to Concrete: 3 N / MM2
Tensile Strength: 18 N / MM2
Water Absorption at 27o C at 24hrs 0.20%
Elongation at break: 8%
Rock well Hardness on R scale 82
Pot life 90 minutes (approx) at 30o C
Shrinkage Factor Nil
CODE IS 9162-1979 / ASTM D 412( Adhesion Strength)

OTHER BRANDS:
1. FOSROC: NITOFLOR SL
2. SIKA: SIKAFLOR
3. FIBREX: FIBFLOOR SL

MIXING RATIO:

A : B : C = R : H : F = 2 : 1 : 3.5

DENSITY : 1500
 Construction Chemicals Pvt. Ltd

FIBFLOOR CEM : Moisture Insensitive self Levelling Epoxy – cement Composite Floor an
underlayment flooring material where flooring can be done on damp surface.

Steps in Laying Epoxy :

1.Surface Preparation : Removing all dirt/ loose particles/dust etc using grinder machine.

2.Application of Cem primer @150gms/sqm

3.Apply FIBFLOOR CEM @ 3kgs /Sqm for 1mm thickness, wet on wet application. Does not
allow the Fibloor Cem primer to dry. And allow it to cure for 48hours

4.Application of Cem Sealer @ 250gms /sqm nd allow it to cure for 8hrs to 10hrs.

5.Application of top coat with Fibfloor SL @ 1.5kgs/sqm for 1mm thickness and allow it to
cure for min 24hrs
Foot Traffic : after 24hrs
Medium traffic: after 48hrs
Full Load : after 72hrs

FEATURES:

1.Ideally suited where base floor is damp or expected to contain moisture / damaged
2.Excellent bond to concrete
3.Gains extremely high early strength
4.Can be used as underlayment for any epoxy flooring or coating
5.Excellent resistant to chemicals
 Construction Chemicals Pvt. Ltd

TECHNICAL SPECIFICATION:

Compressive Strength: 40 - 50 N / MM2

Flexural Strength: 10 N /MM2
Bond Strength to Concrete: 3 N / MM2
Tensile Strength: 5 N / MM2
Color Grey
Pot life 40- 50 (approx) at 30o C
Shrinkage Factor Nil
ASTM CODE (Abrasion resistant) ASTM D 4060

OTHER BRANDS:

1. FOSROC: NITOFLOR SLW

2. SIKA: SIKAFLOR EPO CEM
3. FIBREX: FIBFLOOR CEM

MIXING RATIO:

A:B:C = R:H:F = 2:1:

 Construction Chemicals Pvt. Ltd

EPOXY FLOORING
1 mm System
 Construction Chemicals Pvt. Ltd

Surface Preparation

Grind floor to remove dry dust & loose particle to make floor ready for
application.
 Construction Chemicals Pvt. Ltd

Surface Preparation

Cutting of
Grooves
On concrete
Floor.

Filling of
Grooves
With JSE 700.
 Construction Chemicals Pvt. Ltd

Application of epoxy primer FIBFLOORPRIMER On concrete

floor.
 Construction Chemicals Pvt. Ltd

Floor after application of Epoxy primer (Fibfloor Primer) Floor

ready for application of top coat (Fibfloor SL)
 Construction Chemicals Pvt. Ltd

Application of self leveling Epoxy FIBFLOOR SL top coat on

primed Floor.
 Construction Chemicals Pvt. Ltd

Floor after application of top coat FIBFLOOR SL

 Construction Chemicals Pvt. Ltd

Available in various colors

 Construction Chemicals Pvt. Ltd

MOISTURE INSENSITIVE
EPOXY FLOORING

2+1 mm System
 Construction Chemicals Pvt. Ltd

NEW FIBFLOOR CEM

WATER-BASED AMINE TECHNOLOGY FOR

EPOXY APPLICATION OVER GREEN
CONCRETE
 Construction Chemicals Pvt. Ltd

Current Epoxy Floor Application

Concrete Pour Wait 28 Days

Prime Floor & Shot Blast

Top Coat
 Construction Chemicals Pvt. Ltd

What if

Concrete Pour Wait 28 Days

Shot Blast
Prime Floor &
Top Coat
Typical Epoxy System Construction Chemicals Pvt. Ltd
Over Green Concrete
Blisters

De-Lamination

So What Would Make a Good Epoxy Curing Agent For Green Concrete?.

• Compatible with Water

• Compatible with High Alkalinity

• Deep Penetration Into the Green concrete

• Excellent Adhesion to Green Concrete

• Pass ASTM C156-98 for Water Retention for Use as Concrete Curing
Compound

• Compatible with Various Top-Coat Technologies

• Easily Mixed, Diluted, Applied, and Cleaned From Tools

 Construction Chemicals Pvt. Ltd
Surface Preparation

Grind floor to remove dry

dust & loose particle to make
floor ready for application.

Cutting of Grooves
On concrete Floor.

Filling of Grooves
With JSE 700.
 Surface Preparation Construction Chemicals Pvt. Ltd

Prepare the area Sweep away dirt Cut the nozzle of Smooth out excess
to be repaired Using wire brush the bottle & fill & allow to cure
the cracks

Application of Epoxy CEM

Primer, start laying FIBFLOOR CEM
simultaneously.

Floor after application of

FIBFLOOR CEM
 Construction Chemicals Pvt. Ltd
After application of FIBFLOOR CEM

Checking of moisture content by

moisture meter.

After application of FIBFLOOR CEM,

apply sealer coat.

Floor after application of sealer coat

Application of self leveling

Epoxy FIBFLOOR SL
(top coat).

Floor after application of

top coat FIBFLOOR SL
 Construction Chemicals Pvt. Ltd

M/s Fibrex Construction Chemicals Pvt Ltd

(ISO 9001 : 2008) Company
Plot No 73 , New DLF Industrial Area ,
Faridabad-Haryana
Pin -121009
Tele Ph 0129 – 4081412
Fax 0129 – 4113488
Cell no +91 98 71 29 7 405
Email deepakdhar@fibrexchem.com