Parker – Hydraulic

ASMR Pumps & Motors

(Fixed Displacement)
Overview

Pumps Motor

1
 What is Hydraulic ?
Pressure : 0~420 bar max ( 0~6000 psi )

2
 Basic Principle
(Energy Transfer)

Energy Source Energy Energy Transfer

(Electric Motor, Engine, Transmission Elements
Accumulator) (Pumps) (Pipe & Hoses Lines)

Pressure
Out Put (Force) Energy Carriers
(Movements) (Fluids)
Flow
(Speed)

Linear Motion Rotary Motion

(By Cylinders) (By Motors)
3
 Basic Unit

4
 In reality………..

5
 Open Loop Closed Loop

6
 Parker – Pumps & Motor Family
| Products
Tree

Pumps & Motors

Gear Vane Piston

Fixed Fixed Radial Axial

Fixed Variable In-Line Bent-Axis

Fixed Variable Fixed Variable

7
 Basic Hydraulic
Pumps
- Convert mechanical energy (torque, speed) transmitted by its prime mover
(electric motor, engine, etc.) into hydraulic energy (flow, pressure).

When choosing a pump, the following factors are required

- Required range of Pressure
- Expected range of Speed (rpm)
- Operating Medium (fluid, maximum & minimum viscosities)
- Operating temperature (maximum & minimum)
- Maximum Level of noise (dBA)
- Installation (mounting flanges, piping, etc.,)
- Type of drive (coupling, etc.,)
- Ease of Servicing

Motors
- Used for converting hydraulic energy to mechanical energy
8 ( Required range of Torque & Speed to consider)
 Basic Hydraulic
Pumps can be
seen at Power
Unit/PTO
Motors can be
seen on
Application/drive
side

Pressure
Flow Torque
Speed

Pumps Motors

In put Out put

Power Power

9
 Basic Hydraulic

Flow (Q) = Displacement (cc/rev) x rpm x Vol. Efficiency

(l/min) 1000

10
11
 Volumetric = Actual Output flow x 100
Efficiency (%) Theoretical Output flow

Total = Vol. Eff + Mech. Eff

Efficiency (%)

12
13
 On Line Sizing ASMR
Catalogue
(Soft Copy link)

14
 Pumps & Motor – Fixed Displacement

Gear Vane Piston

PGP/PGM Pumps Pumps

- 300, 400 Series - SDV (Single & Double) - F1,F2,F11,F12
(315,330,350,365) - T6 (Single, Double, Triple) - T1
- 500 Series - T7 (Single, Double, Triple)
(502,505,511,517) - T67 (High Performance ) Motors
- 600 series Motors - F1, F11, F12
(620,640) - M3B, M4/M4S (Single & Double)
- GPA & GP1 - M5A/M5B (Single)
15
(Truck)
 Pumps & Motor – Fixed Displacement
GEAR TYPE (External)
Flow Out
Operating principle (Discharge)

2 Gears / high and low

Flow In
pressure side
16 (Suction)
 Exploded View Series 500

17
 Parker Gear Manufacturing

Dowty
Ultra

Series
500/600
Series 300 Series 500
(limited)

Commercial Series
300,600
Gresen
Tyrone (limited)

18
 Gear Pumps & Motor
GPD & PMDE
Gear P&M Product Table
CAST IRON ALUMINIUM
Displacement
(ccm)
PGP 300 PGP 600 PGP 500
0 - 10

PGP/M
PGP 315

20

511
PGP/M

PGP/M
PGP/ M

502
30

505
PGP 330

PGP 517
PGP
620

625
40
50

PGP/ M 640
PGP 350

60 not for new

70 applications
80
only
90
PGP 365

100
110 OEM
120
130 Only GPD PMDE
140
150

19
 Gear Pumps & Motor

Gear Unit Product Table

Serie 300 Serie 500 Serie 600
cont. pressure: 245 bar 250 bar 310 bar
interm. pressure: 275 bar 275 bar 340 bar
min. speed: 500 rpm 500 rpm 500 rpm
max. speed: 3500 rpm 4000 rpm 3500 rpm
vol. efficiency 89% 95% 95%

20
 Gear Pumps & Motors
Series 300 Under Distribution Programme !!!

!!!
e r y
eli v
s d
da y
21
2-
 Gear Pumps & Motors
Series 500

22
 What we have ? Catalogue

ASMR

ASMR

23
 How to Order ?
Ordering Code = Ten Digit Numbers = 3xxxxxxxxx
(Creation By Factory)

Model Code = by you

24
 ASMR Preferred Model

Page 14

25
 Gear Pumps & Motors

Direction of Rotation - easy to change

No new Parts
Gear Housing turned 180°
clockwise
Thrust blocks turned 180 ° counterclockwise

26
 Gear Pumps & Motors
Series 600

cast Iron less contamination sensitive higher durability

2-piece -design less leackage areas overall weight savings
interlocking casting high performance effective pump
compact small envelope easy to install
310 bar full power adaptabel to all systems
complete valve program adaptabael to all systems system fexibility
commen Inlets less suction ports cost effective
multiple pumps individual circuits flexibility in circuit design

27
 Gear Pumps & Motors
Series 600 Cross-Section View

28
 PGP/PGM 600 Series Construction

29
 Pump combination 640/620

LOAD SENSING
PRIORITY VALVE

PGP620

PGP640
30
 Exploded view PGP640/640

31
 Components

32
 What we have ?

PGP640 Single

Catalogue
33
 Catalogue

PGP640 +620 PGP640 + 640

34
 Ordering Code = Ten Digit Numbers = 3xxxxxxxxx
(Creation By Factory)
Model Code = by you
P A 0600 C E4 K3 N T5 T3 B1B1

35
 ASMR Preferred Model

Page 34

36
 Literature
Available on www.parker.com (or) ASMR Pumps & Motor Soft Copy Link

37
 Application

Why and where

Construction machines
High efficiency (due to interlocking design)
Long service life
Low noise Loader Backhoe
(JCB, UK)
Compact design
Controllability

 Loader Backhoe
 Wheel Loader
 Telehandler Telehandler
JLG / B

38
 Why and where

Materials Handling
Easy Installation
Low noise
Durability
Flexibility
Reachstacker
(Fantuzzi, IT)

 Forklift
 Reachstacker
 Crane
Forklift
(Jungheinrich, D)

39
 Why and where

Mining & Drilling

Long service life
Compact design
Flexibility
Dump Truck
(Sandvik, FI)

 Drill Rig
 Loader
 Dump Truck Drill Rig
(Atlas Copco, SE)

40
 Hydraulic
Power Unit
Compact design
Easy Installation
Low noise
Durability
Flexibility

 D – Pack HPU
 H – Pack HPU
41
 THANKS
Questions?

42
 Pumps & Motor – Fixed Displacement

VANE TYPE

(Suction)

Outlet
43 (Discharge)
History of VPDE

44
 The actual cartridge concept
Inlet port
Robust side plates
Suction
for increased
operating pressure

Shaft seal at
suction pressure

Shaft available in
various standard
Rear bush
Front ball bearing

Outlet port
Cartridge easily replaceable
45 for conversion or maintenance pressure
 Double Vane Pump
The Cartridge Concept

46
 Cartridge = heart of pump
Vane cartridge :
. Flow and Shaft and bearing :
pressure . Torque
generation transmission
. Shaft alignement

Cap and housing :

. Mechanical and
hydraulic structure
47
 Vane pump construction
• Pump is built around a vane cartridge

48
 Cartridge concept
• Cartridge design, by modular construction and
standardization of components, allows flexibility
(conversion) and facilitates maintenance

49
 Cartridge design
Fluid circulation
Vane Cam Ring
Outlet Inlet

Inlet

Port plate
Port plate Rotor

50
 Vane product design
• Basic construction

Vane

Rotor

Cam Ring
51
(stator)
 How does a vane pump work ???

52
 A symmetrical
shape with an
eccentric
giving the
displacement.

53
54
 • Balanced design
Symmetry
axis

Suction
phase
Discharge
phase

Discharge
Suction phase
phase
55
 • Benefit of hydraulic balancing

Axial balancing

Radial
Torque only No hydraulic
load on ball balancing
bearing

56
 Double Lips Design

The double lip design allows better tightness, better

resistance to contamination and a precise hydrostatic
vane balance
57
 Advantage of Double Lip Vane Plates

Double lip so that one works in the inlet area and the other
in the pressure area.
58
 VPD Denison Vane training
High pressure vane lip Low pressure vane lip

This explains the better tightness and

resistance against contamination.
59
 Single vs Double lip design
• Vickers and Atos
pumps have one lip
on the top and none
on the sides

• Denison design has

two lips, on the top
and on the sides
60
 Vane Pumps & Motors

61
 Industrial or Mobile Technology ?

62
 The solid pins

63
 The hollow pins

64
 Industry or Mobile Technology ?
• The cam rings are the same
• The rotors and pins are different.
• The mobile rotors have 5 (or 6) dead end holes on
each side.
• The Industry rotors have 3 connecting holes on each
side.
• The mobile pin is a hollow one with a sealing cone

65
 Industry or Mobile Technology ?

Minimum
Cartridge Maximum Minimum
Continuous
Type Viscosity Rotation speed
Pressure
T6* 860 Cst 600 rpm 7 bar
T6*M 2000 Cst 400 rpm 3 bar
Min. Viscosity : 10 cSt

Lower Noise Level and best efficiency (Industrial)

vs.
High viscosity, low rpm capability (Mobile)

66
 Industry or Mobile Technology ?

T6C 025 1R00 B1 (0= U-ni Directional)

T6CM B25 1R00 B1 (B= Bi Directional)
T6C B25 1R00 B1
T6CM R25 1R00 B1 (R = Spring Cartridge)

= Mobile Version
The Cartridges inside these pumps are all
Interchangeable.
The housings, shafts and seals are identical !

67
68
 Denison Vane
The advantages of the Denison Vane Technology

• Small overall dimensions / Low weight

• High working pressure capability (320 bar max.)
• Low Noise level / low pressure ripple
• High resistance to Fluid contamination = Longer Lifetime
• Easy Installation : Many displacements available - Orientation of the
orifices
• Multiple pumps : One Inlet port only
• Can be combined with the Parker Denison’s SAE Flange valves of
the R5V and C5 Series
• Lots of Custom Versions to suit many different applications
• Easy Service : Only Cartridges to exchange
69
 Contamination test
addition of pollution every 30 minutes
5 10  20  30  40  50  60  70 

50%efficiency
100 Single lip vane pump
Inter gear pump
External gear pump (cast iron)
90
Denison double lip vane pump
Evolution of the flow in %

80

70

60

50

40
0 30 60 90 120 150 180 210 240
time in minutes
70 Aachen University, Doctorate certification
 Level of Noise1800 rpm
Noise
dBA

Typical 22 cc / rev

Gear pump Alu New

Gear pump Alu Aged
Gear pump CI New
Gear pump CI Aged
T7B New
T7B Aged

Pressure
Bar
71
 Porting 02

P1 outlet port
Common inlet port

P2 outlet port

P3 outlet port

72
 Porting options
Alternative representation

• Single pump
4 positions
Catalogue

00
to
31
• Double pump
32 positions
Catalogue

73
 Porting options
• Triple pump 00
128 positions to
2E

Catalogue

74
 60 years of continuous improvement
Evolution
DENISON of Denison
Hydraulics vane evolution
Vane Pump pumps
350 Range
320 bar extension
300 T7

T6
pressure in bar

250

200
T5

Noise
150 T2 & T3 level
Internal
T1
100 leakage
1940 1950 1960 1970 1980 1990 2000 2010

75
 Pumps & Motor – Fixed Displacement
Vane Pump Division Product Line

76
 Vane Pumps (Mobile & Industrial)
SDV 10/20 Medium Pressure Single Vane Pumps
SDV 2010/2020 Medium Pressure Double Vane Pumps

• Fixed Displacement Vane Pumps

• Ideal for Low to Mid-Pressure
applications
• Medium Pressure, Continuous
Operation at Pressures up to Single Vane

2500psi (175 bar)

• Compact and Low noise features
make them well suited for filter
carts, test stands, remote pilot
pumps & Hi-Lo System Double Vane
77
 T6/T7 Series Single, Double & Triple
High Performace Vane Pumps

• Fixed Displacement Vane Pumps

• Mobile cartridge designed for cold
start-ups Single Vane

• Wide range of displacements

• Large flow within a small envelope
• Speed range from 400 to 2800
rpm
Double Vane
• Double shaft seal option allows
direct mounting to gear boxes
• Ideal for mobile applications

78 Triple Vane
 Product Feature
5 – Frame Sizes : A, B, C, D, E

79
 Vane Pump Advantage
Small displacement Big displacement
CAM RINGS

Same external
80 diameter
 Vane Pump Advantage
Small displacement Big displacement

CAM RINGS

81
Same external diameter
 Vane Pump Advantage
Small displacement Big displacement

Same
width

CAM RINGS

Same external
82 diameter
 RESULTS
• Same external dimensions per product family : even
if more capacity requirements, require to be up or
down graded, different displacements = same
external envelop.
• Porting orientation : casing can be rotated, for easy
integrating of motor in a tight space, reducing hose
length, fittings, and pressure drops
• Flange available in different standards, SAE A or B
• With reverse motors, A and B porting do not
depend from rotation direction (Vane Motor Only)

83
 Single Vane Pump Range ASMR

Industry T7B-T7BS T6C T7D-T7DS T7E-T7ES

T7A- T7AS
Mobile (T6CM) (T6DM) (T6EM)

from from B02 from 003 from B14 from 042

6cm3/rev 6cm3/rev 10 cm3/rev 47 cm3/rev 132 cm3/rev

to to B15 to 031 to B50 to 072

25cm3/rev 50cm3/rev 100cm3/rev 158 cm3/rev 227 cm3/rev

to 300 bar to 320 bar to 275 bar to 300 bar to 240 bar

84
 Performance range of multiple pumps
Size Displacement Total Di
T7A 25 25
T7ASW 40 40
T7B 50 50
T7BB 50+50 100
T7BBA 50+50+25 125
T6C 100 100
T6CC 100+100 200
T6CCA 100+100+25 225
T7D 158 158
T7DD 158+158 316
T7DDC 158+158+100 416
T7E 227 269 227
T7EE 227+227 269+269 Low 454
pressure
T7EEC 227+227+158 269+269+158 612
85
 Multiple pump
P1 : D P2 : D P3 : C

Triple Vane pump T7DDC

86
 Product data : catalogue reading
• Available data Cat
alo
Speed limits gu e
Pump model Pressure limits
Displacement Pressure : other fluids

Fluids :
87
 Pressure rating
i.e. T7B B10
• Maxi / continuous oil antiwear fluid

Does not exceed

320 290
Does not exceed
Max working pressure = 320 bar

Average working pressure = 211,5 bar

88 Cycle time < 15 minutes Catalogue

 The Model Description :

Model Code = by you

This model description denotes a standard product

89
 Ordering Code = xxx-xxxxx-x (or) xxx-xxxxx-xxx
(Creation By Factory)
ASMR Preferred Model

90
 Our Standard nameplate is Indicating :

The model Description

The Item Number
The Serial Number

91
 Application
Paper industry

- Compact : space savings : less weight

- Low noise : less insulation : no complaints
- Vane vs piston : price difference
- User friendly : piping orientation optimized, same length/different
92Displacements, less skilled maintenance labour needed.
 Plastic injection machine

- Long lasting products

-Very low noise levels
- Energy efficient PQ
controls with variable
speed drives.
- Easy repair & conversion
- Easy installation, piping
orientation optimized, same
length/different
Displacements, low weight,
compact.

93
 Presses & compactors
• Hi – Lo systems

94
 Complete solution
(Pump + Valves)

95
 Case Studies on Hi-Lo System
Q) If your boss ask you to use only 15kW Input Power for 250bar with 100lpm, how will you do?
A) Say Boss, Crazy lor ? Impossible !!! Required power = 49 kW ???

100 x 250 / 600 x 0.85 (total eff =85%) = 49kW

Solution ) with Hi-Lo System

100 lpm below 60bar
10 lpm above 60bar

LP (Low Pressure) Set 250bar HP (High Pressure)

Set 60bar
Q = 90 lpm Q = 10 lpm
P = 60 bar P = 250 bar
Eff = 0.85 Eff = 0.85
Power = 10 kW Power = 5 kW

90 lpm 10 lpm

96 15kW = 10kW + 5kW

 Press machines for metalworking

Single or Multiple Vane pumps

97
Die casting presses : large market share
2.700 tons IDRA press :

Double vane pump +

variable speed drive since
year 2000.
: low noise
: flushing
: Cooling reduced 50%

Special cartridges for Die

cast : T7 & T6 W** cartridges

98
 Boosting, cooling and filtration circuits

99
 Vane & the Wheel loaders

100
Refuse trucks market
• Low ripple pressure
• Low noise level gains from 5 to 9 db(A)
• Reliability, truck availability
• Compact technology + flexibility = fits
where other technologies don’t.
• Efficiency
• Multiple offer : SAE, Din, single, double
& triple pumps, hybrid pump, E-pumps...

101
 Marine

102
 THANKS
Questions?

103
 Pump Choice

104
 Variable
Parker pump range Displacement
Pumps
Fixed Displacement Pumps

Piston P1-P2-
Piston F11- F12 PV+
Vane T6 - T7 1. Highest Efficiency ( @
Product Cost

1.Highest Efficiency ( @ hi-

Gear pumps 1. Lowest Noise
hi-pressures >250 Bar)
pressures >250 Bar)
1. Smallest Size 2. Max Pressure – 350
2. Highest Efficiency ( @ 2.Max Pressure – 350 Bar
2. Low Weight Bar
mid pressures ≤ 250 Bar)
3. Max Pressure 3.Max. Self Priming Speed
3. Max. Self Priming
511 Series - 250 bar 3. Max Pressure – 320 bar – 2300 to 2000 rpm
Speed – 4600 to 3500
620 Series - 275 4. Max Speed - 4000 rpm rpm 4.Large Range of Control
bar options
5. Reliability 4. Highest power to
4. Max Speed – 4000 rpm
weight ratio = kw/kg 5.Compact Size
5. Good number of options 6. Stability of performance
6.Quiet Pump
6. Quality gear pumps 7. Easy conversion, porting
flexibility
105 Performance
 Pumps & Motor – Fixed Displacement

PISTON TYPE
The Spherical Piston

Gunnar Wahlmark, Inventor

Patent in 1964
106
 Our Spherical Piston Concept

Unique Features
 High speed capability
 High acceleration capability
 Unbeatable efficiency
 Insensitive to temperature shock
 High power capability

107
 Parker Technology vs. Competitor
• There must be some differences!

108
Our bent-axis concept
High speed capability

Parker Bent Axis

• Lower centrifugal forces
• Lower sliding friction
• Better mechanical
efficiency
• Less Hp to drive motors
• Less losses = Less heat

109
Our bent-axis concept
Ring Gear

Parker Bent Axis

• No bending forces on
piston
• Lower rotating friction
• Better mechanical
efficiency
• Less Hp to drive motors
• Less losses = Less heat
110
Our bent-axis concept
Volumetric efficiency

40°
40º
Parker Bent Axis
• No flushing thru piston
• Continuous exchange of
oil
• Laminated piston rings
• Better volumetric
efficiency
• Less leakage = Less heat

111
Our bent-axis concept

40º

112
 Piston Pumps & Motor (Fixed)
Fixed Displacement Bent-axis

F11 F12

113 May 4, 2023

 Volvo Hydraulics becomes Parker

1930

1984

1992

1996

114
 Product Programme – Series F11/F12
Displacement: 5 cc – 250 cc
Max.Pressure: Up to 480 bar
Max.Speed: Up to 14 000 rpm To be phased out
Pressure (bar)
Replaced by F12-152

F11

F12
Displacements
(cc/ rev)
115
F12- XL sizes
F12-152
F12-162
F12-182

Serial versions to be available with

three housings (ISO and SAE) and
4 different end caps .

End caps and housings the same for

all displacements.
 F12 XL series housing versions.

SAE-Flange (SAE J744). Type S

ISO - flange Ø180 Type I

ISO - flange Ø200 Type F (Replace CETOP)

117
 F12-XL-series, end cap versions
40 degrees with vertical A and B ports SAE 11/2”
Type F
Serial production April 2016
Also available as axial ports Type A

40 degrees with horizontal A and B ports SAE 11/4”

Type D
Serial production June 2016

Straight with horizontal A and B ports SAE 11/4”

Type K
Serial production June 2016

End cap with A and B ports at the side SAE 11/4”.

Type M
Serial production June 2016

118
 F12-152-162-182 performance data

• Max working speed continuously 3600 rpm intermittent 4000 rpm

• Max working pressure continuously 420 bar intermittent 480 bar

119
 Unbeatable Efficiency
Powerlosses at 250 bar
10,00
9,00
8,00 Powerlosses Parker 14,3
Powerlosses kW

7,00 Powerlosses Sunfab 17,3

6,00 Powerlosses Rexroth 16,4

5,00
4,00
3,00
2,00
1,00
0,00
0 1000 2000 3000 4000 5000 6000 7000 8000 9000

Speed rpm

Efficiency @ 3000 rpm Efficiency @ 6000 rpm Efficiency @ 8000 rpm

Parker: 94% Parker: 92% Parker: 90%
Rexroth: 91% Rexroth: 90% Rexroth: 88%
Sunfab: 89% Sunfab: 87% Sunfab: 84%
121
 Bearing life
F11 / F12 have very strong and reliable
bearings (two tapered roller bearings).

Radial Load

Axial Load

122
 Integrated functions
• Built-in make-up valve for F11-10,-12, -14, -19 and F12-30
• Left hand or Right hand rotation
• For example F12-030-MF-CV-K-000-MVR-P

Port A Port B

123
Drain port C
 Integrated functions
• Built-in Pressure relief valve for F12-30
• Left hand or Right hand rotation
• For example F12-030-MF-CV-K-000-S3L-P

124
 Speed sensor availability
• All F11 and F12 (except 5 cc and 150 cc)
• Prepared for speed sensor (F11-019-MB-CV-K-000-000-P)

125
 5 Major Customer values

Features: Benefits:
 Wide speed range  Flexible solution
 Unbeatable efficiency  Low cost of ownership
 Compact & Robust  Endurance, warranty
 External load capacity  Low cost of ownership
 High power capability  Heavy duty application

126
 F11 / F12 – Strengths summary
• Unbeatable efficiency
Design Focus
• Can be used at very high shaft speeds
• Operating pressure up to 480 bar gives
High output power capability

• 40◦ angle allows compact design/lightweight

• Laminated piston rings provide low internal

leakage and thermal shock resistance
• Pump versions valve plates engineered for
increased selfpriming speed & low noise
• Very few moving parts = Very reliable
• Heavy duty roller bearings permit substantial
external axial & radial shaft loads

127
 Piston Pumps & Motor (Fixed)
How to Order ?
Model Code = by you

128
 Ordering Code = Seven Digit Numbers = 3xxxxxx
(Creation By Factory)
ASMR Preferred Model

Page 87

129
 Where and Why

Construction
Swing drive, winch,
Track drive Swing drive
• High starting torque Winch drive
• High efficiency
• Reliability
• Low temperature capability

Track drive

130
 Where and Why
Piledriver & Construction
• High efficiency
• Withstand pressure peaks Screener
• Robust and reliable motor
• Shaft load capability
• Withstands high accelerations and
decelerations
Vibro
Hammer

Piledriver
131
 Where and Why
Marine / offshore
Oil / gas
• Robust and reliable motor
• Low temperature capability
• Customized solutions

Cranes

Cavity pumps

132
 Where and Why

Fan drives
• High speed capability
• Integrated functions
• High efficiency Military cooling fan
• Reliability
• Insensitive to severe environment

Dust collector
133
 THANKS
Questions?

134