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Bosh Report Group 8
Bosh Report Group 8
SAFETY
GROUP 8
SEVERED FINGERS
BLINDNESS
DEATH
RULES TO REMEMBER:
MOTIONS ACTIONS
• ROTATING • CUTTING
• RECIPROCATING • PUNCHING
• TRANSVERSING • SHEARING
• BENDING
MECHANICAL MOTIONS
ROTATING
HAZARD!
• Machinery grips and moves
clothing, hair and body parts
into danger area
• Danger increases when
projections are present :
⚬ Screws, bolts, nicks,
abrasions, etc.
ROTATING
NIP POINTS In-running nip point hazards or point where
parts of the hand, body or clothes can get
caught, are caused by the rotating parts on
machinery.
THREE MAIN TYPES OF
IN-RUNNING NIPS
RECIPROCATING
• back-and-forth or up-and-
down motion.
HAZARD!
• a worker may be struck by or
caught between a moving and
a stationary part.
MECHANICAL MOTIONS
TRANSVERSING
• Movement in a straight, continuous line around rotating
component
HAZARD!
• A worker may be struck or
caught in a pinch or shear point
by the moving part.
MECHANICAL ACTIONS
CUTTING
• Rotating, reciprocating or transverse
motion. Examples: Band saw, circular
saws, lathes, drills
HAZARD!
• Danger of cutting action exists at the
point of operation where finger, arm and
body injuries can occur and where flying
chips or scrap material can strike the
head, particularly in the area of the eyes
or face.
MECHANICAL ACTIONS
PUNCHING
• Power is applied to a slide (ram) for the
purpose of blanking, drawing, or
stamping metal or other materials.
• Example: Power press
HAZARD!
• The danger of this type of action
occurs at the point of operation where
stock is inserted, held, and withdrawn
by hand.
MECHANICAL ACTIONS
SHEARING
• Involves applying power to a slide or knife in order to trim or shear metal or
other materials.
• Examples: mechanically, hydraulically, or pneumatically powered shears.
HAZARD!
• Hazard occurs at the point of
operation where stock is
actually inserted, held, and
withdrawn.
SHEARING ACTIONS
SHEET METAL SHEAR
MECHANICAL ACTIONS
BENDING
• Power applied to slide to draw or
stamp metal or other materials in a
bending motion
• Example: Press Brake, Tube Benders
HAZARD!
• A hazard occurs at the point of
operation where stock is inserted, held,
and withdrawn.
BENDING ACTIONS
PRESS BRAKE
AREAS WHERE MACHINE GUARDING
ARE NECESSARY
THE POINT OF OPERATION
That point where work is performed on the material, such as cutting, shaping,
boring, or forming of stock.
POWER TRANSMISSION APPARATUS
All components of the mechanical system which transmit energy to the part of
the machine performing the work. These components include flywheels, pulleys,
belts, connecting rods, couplings, cams, spindles, chains, cranks, and gears.
FIXED ENCLOSING
• Provide secure barrier
GUARDS
• If the hazard is on a part of the machinery which does not require access it should be
permanently guarded with fixed enclosing guards.
ADVANT
• AGES
Maximum protection
• Variety of applications
• In-house fabrication
• Low cost & maintenance
DISADVAN
• TAGES
Poor visibility
• Must remove for repairs
requiring LOTO
PREVENTING ACCESS
INTERLOCKED GUARDS
• Cuts off power when guard opened or removed
• Switch that when opened stops power
ADVANT
• AGES
Maximum protection
• Portion of guard easily removed for access
DISADVA
NTAGES
• Can be overridden by employee
• High cost
• Maintenance required
PREVENTING ACCESS
PULLBACK DEVICES
• A mechanical device attached to the operator's hands and connected to
the moving portion of the die. If properly adjusted, it withdraws the
operator's hands if they are inadvertently within the point of operation as
the dies close.
PREVENTING DANGEROUS
MOTION
PHOTO ELECTRIC LIGHT CURTAINS
• These devices emit a "curtain" of harmless infrared light beams in front of the
hazard area. When any of the beams are blocked the light curtain control
circuit sends a stop signal to the guarded machine. By the use of mirrors the
light beams can be diverted a round corners to enclose a machine.
SAFETY MATS
• These devices are used to guard a floor area around a machine. A series of
interconnected mats is laid around the hazard area and any pressure will cause
the mat controller unit to send a stop signal to the guarded machine. Pressure
sensitive mats are often used within an enclosed area containing several
machines. When access may be required into the cell dangerous motion can be
prevent if the operator stays within the safe area.
PREVENTING DANGEROUS
MOTION
PRESSURE SENSITIVE EDGES
• These devices are flexible edging strips which can be fixed to the edge of a
moving part such as a machine table or powered door where there is a risk of
a crushing or shearing hazard. If the moving part strikes the operator (or vice
versa) the flexible sensitive edge is depressed and will send a stopsignal to the
power source.
EMERGENCY STOPS
• Wherever there is a danger of an operator getting into trouble on a machine
there must be a facility for fast access to an emergency stop device. The usual
way of providing this is in the form of a mushroom headed push-button which
the operator strikes in the event of an emergency. The emergency stops must be
strategically placed, in sufficient quantity around the machine to ensure that
there is always one in reach at the occurrence of hazard.
PREVENTING DANGEROUS
MOTION
GRAB WIRE SWITCHES
• For machinery such as conveyors etc., it is often more convenient andeffective
to use a grab wire device along the hazard area. These devices usea steel wire
rope connected to latching pull switches so that pulling on the ropewill operate
the switch and cut off the machine power.
• Electrical
• Mechanical
• Thermal
• Potential
TYPES OF LOCK-OUT DEVICES
• Plug Locks
• Ball Valve Lock-out
• Gate Valve Lock-out
• Group Lock-out Hasp
• Electrical
• Hydraulic, pneumatic, and
other pressurized systems
LOCKOUT PROCEDURE
• Alert the operator(s) that power is being
disconnected.
• Preparation for Shutdown
• Equipment Shutdown
• Equipment Isolation
• Application of Lock-out Devices
• Control of Stored Energy
• Equipment Isolation-Verification
REMOVAL OF LOCK-OUT
• Removal of Lock-out Ensure equipment is safe
to operate
• Safeguard all employees
• Remove lock-out/tag-out devices. Except in
emergencies, each device must be removed by
the person who put it on.
• Last person to take off lock
• Follow checklist
THAT'S ALL
THANK YOU!