WITS - Presentation - BERRI - Rev.dt.06-Mar-2023

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WiTS Orientation

Welding integrated Tracking System


(WiTS)

Berri Increment Processing Facilities – PKG1

IK6600044682
BI-10-00640/1030

Saipem Classification - General Use


WiTS Orientation

WiTS (Welding integrated Tracking System) is the application used in order to monitor the welding production, non-
destructive test and welders’ performances.
It is also possible to extract reports for Quality Department and for monitoring progress. It receives piping information
(isometric list, services, piping classes, components) from GEMAPI, list of heat numbers by mark from MAGA (or
MARIAN) and welding maps from SPOOLGEN.
WiTS also issues Weld summaries for Hydrotest, for Release of Shop Fabricated piping spools for Painting and for Erection.

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Saipem Classification - General Use
BERRI PKG-1

WiTS Orientation RT Backlog


Tracer Weld summary
Welder Repair summary
MAGA WiTS DATA WORKFLOW
Material
Management WiTS COMPANY
Mark & Heat Number
Material Availability
Welding Integrated Tracking System

 Welds Activities Management


 Fit-up
 Weld Execution
Piping Material Feasibility  NDT / PWHT
 Welder Performance Monitoring
Piping Isometric Isometric List / Services  Certificates
WiTS Weld Snapshot
Spool Collecting Voucher Piping Classes / Components  Welding Summary
Collecting Notes

GEMAPI

Spool Release, Weld Summary,


WPS, JCC, Welding, NDT, PWHT

Request for NDT, PWHT


WiTs Extract Reports
BOM by Isometric

BOM by
Spools

SPOOL TRACKING SYSTEM

Reports
 Spool Movements (Pre-Fab Till Erection)
SPOOLGEN  Progress Analysis (Pre-Fab / Erection)
 Spools weights against Dia-Inches
 Spools Vouchers (Data from GEMAPI)
Spooling Shop Drawings / Weld Map
Management

STS
Pre-fabrication & Erection
PCF files

 Piping Pre-Fabication
 Spool Release
Shop Drawings / Weld Map  Piping Erection
 Welding / NDT
 PWHT / Coating

SP3D

Isometric Data: SUBCONTRACTOR


Lists of Materials, Objects, Marks,
Ends, Ratings

ENGINEERING 2
Saipem Classification - General Use
WiTS Orientation
BERRI-NDT Record Numbering System

Numbering System of NDT Reports (Shop)-Abu Ali Plant

Plant Code Work NDT Company Shop NDT Code Numbering Record Sequence
Location (Code) (Code) Sub con & NDT Weld Sequence
Company Code
AA NSH (NH) RISAL (RL) NHRL S RT 00001 AA-NHRL-S-RT-00001
AA NSH (NH) SIVERT (SV) NHSV S RT 00001 AA-NHSV-S-RT-00001
AA NSH (NH) ZEPPELINE (ZP) NHZP S RT 00001 AA-NHZP-S-RT-00001

Numbering System of NDT Reports (Field)-Abu Ali Plant


Work NDT Company Numbering
Plant Code Location (Code) (Code) Shop Weld NDT Code Sequence Record Sequence
Sub con & NDT
Company Code
AA NSH (NH) RISAL (RL) NHRL F RT 00001 AA-NHRL-F-RT-00001
AA NSH (NH) SIVERT (SV) NHSV F RT 00001 AA-NHSV-F-RT-00001

AA NSH (NH) ZEPPELINE (ZP) NHZP F RT 00001 AA-NHZP-F-RT-00001

Plant Code Plant Code


for AAP for KGP Sub NDT Company
contractor(Code) (Code)

AA KG NSH (NH) RISAL (RL)


Sinopec (SC) SIVERT (SV)
Sendan (SN) ZEPPELINE (ZP)
DEEM (DM)

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Saipem Classification - General Use
WiTS Orientation
BERRI-NDT Inspection Request Numbering System

 Numbering System of NDT REQUEST (Shop)-Abu Ali Plant


Work Sub con & NDT Inspection Numbering
Plant Code Location (Code) NDT Company (Code) Company Code Shop Weld Request NDT Code Sequence Request Sequence

AA NSH (NH) RISAL (RL) NHRL S IR RT 00001 AA-NHRL-S-IRRT-00001


AA NSH (NH) SIVERT (SV) NHSV S IR RT 00001 AA-NHSV-S-IRRT-00001
AA NSH (NH) ZEPPELINE (ZP) NHZP S IR RT 00001 AA-NHZP-S-IRRT-00001

Numbering System of NDT REQUEST REQUEST (Field)-Abu Ali Plant

Plant Code Work NDT Company (Code) Sub con & NDT Field Weld Inspection NDT Code Numbering Request Sequence
Location (Code) Company Code Request Sequence

AA NSH (NH) RISAL (RL) NHRL F IR RT 00001 AA-NHRL-F-IRRT-00001


AA NSH (NH) SIVERT (SV) NHSV F IR RT 00001 AA-NHSV-F-IRRT-00001
AA NSH (NH) ZEPPELINE (ZP) NHZP F IR RT 00001 AA-NHZP-F-IRRT-00001

Plant Code Plant Code


for AAP for KGP Sub NDT Company
contractor(Code) (Code)

AA KG NSH (NH) RISAL (RL)


Sinopec (SC) SIVERT (SV)
Sendan (SN) ZEPPELINE (ZP)
DEEM (DM)

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Saipem Classification - General Use
WiTS Orientation
BERRI- Weld Inspection Numbering System

Numbering System of Welding Reports - Abu Ali Plant


 

Numbering
Plant Work Location (Code) Shop Weld Weld Inspection Code Report Sequence
Sequence

AA NSH (NH) S WLD 00001 AA-NH-S-WLD-00001

Weld Inspection Code Plant Code Plant Code


for AAP for KGP Sub
contractor(Code)
Fit-Up FIT
AA KG NSH (NH)
Welding WLD
Sinopec (SC)
Weld Repair REP Sendan (SN)

Tracer Weld TRW

Spool Release REL

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Saipem Classification - General Use
WiTS Orientation

Fit-up

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Saipem Classification - General Use
WiTS Orientation

Fit-up Data Entry / Extract window

7
Saipem Classification - General Use
WiTS Orientation

FIT-UP Report Extract (SATR-W-2006)

8
Saipem Classification - General Use
WiTS Orientation

(DWPR)

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Saipem Classification - General Use
WiTS Orientation

Welding Data Entry (DWPR) / Extract window

10
Saipem Classification - General Use
WiTS Orientation

Welding Report Extract (SATR-W-2007)

11
Saipem Classification - General Use
WiTS Orientation

NDT Request Data Entry / Extract window

12
Saipem Classification - General Use
WiTS Orientation

NDT REQUEST WITS EXTRACT (SATR-NDE-2011 for RT-MT-PT-PMI)

13
Saipem Classification - General Use
WiTS Orientation

Spool Release

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Saipem Classification - General Use
WiTS Orientation

Spool Release

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Saipem Classification - General Use
WiTS Orientation

Spool Release Weld Summary

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Saipem Classification - General Use
WiTS Orientation

Spool Release Weld Summary

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Saipem Classification - General Use
WiTS Orientation

Spool Release Extract (SATR-W-2008)


SAUDI ARAMCO ID/PIEU - 14- May 2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00             31-Mar-18  
SAUDI ARAMCO TEST REPORT SATIP NUMBER SATR NUMBER           DATE APPROVED QR NUMBER DATE

WELD SUMMARY and NON-DESTRUCTIVE (NDT) TRACKING SYSTEM SATIP-W-011-01 SATR-W-2008             TI-RELF-000199 27/08/22

PROJECT TITLE WBS / BI / JOB NUMBER JOB NUMBER CONTRACTOR / SUBCONTRACTOR QC CODE PROGRESS NO LOCATION

Marjan increment Programme-Pkg-10 Gas Treatment & sulfur recovery 10-09003-003 H02586 SAIIPEM/TAMIMI     TAMIMI FABRICATION SHOP

PRODUCTION DATA REPORTS


WEL DING SUMMARY R EPORT
WELDERS RT/AUT RT ASSESSMENT PWHT
TRACER CLOSING RELEASE NOTE NO REMARKS
WELD
WELD WPS DATE VI STATUS MPI/PT HT PMI UT FT
REV REV PIPING WELD SIZE THK WELD WELD MARK 1 HEAT NO. 1 MATERIAL 1 (YES/NO)
ITEM ISOMETRIC ISO WELD SPOOL NO CLASS NUMBER (inches) (mm) TYPE PROCESS FIT-UP MARK 2 HEAT NO. 2 MATERIAL 2 CATEGORY ROOT FILL CAP % A 1 2 3 A 1 2 3 1 2
(SHOP/ FIELD)

TI-S-FIT- ASTM A234 WPB -


LA-13657/ LA-13657/ 1CH2P0 GTAW+S 000808 FB045 TV63U SMLS - NACE TI-S-WLD-000633 TI-PW-TI- TI-HT-CC- TI-RELF-000199
1 T7111AR_A 00 00B T7111AR_A-S06 6 15 24 9.53 BW AW 23/04/202 AA060 619250 ASTM A106 GR.B - SHOP W-005 W-005 W-005 TIS-WPS-084 23/04/2022 23/04/2022 10                     000602   000435       21/08/2022  
23/07/2022 24/07/2022
2 SMLS - NACE
GTAW
LA-13657/ LA-13657/ 1CH2P0 (Manual TI-S-FIT-
000928 AA060 619250
ASTM A106 GR.B -
SMLS - NACE W-747 TIS-WPS- TI-S-WLD-000765 TI-PW-TI- TI-HT-CC- TI-RELF-000199
2 T7111AR_A 00 00B T7111AR_A-S06 6 16 24 9.53 BW )+ SAW 26/04/202 FB045 TV63U ASTM A234 WPB - SHOP W-752 W-497 W-497 093, REV.02 30/04/2022 30/04/2022 10                     000602   000435       21/08/2022  
(Machin 23/07/2022 24/07/2022
e) 2 SMLS - NACE
TI-S-FIT- ASTM A234 WPB - TI-PW-TI- TI-HT-CC-
3 LA-13657/ 00 LA-13657/ 1CH2P0
00B T7111AR_A-S06 17 24 9.53 BW GTAW+S 000720 FB045 TV63U SMLS - NACE SHOP W-010 W-223 W-223 TIS-WPS-084 19/04/2022 TI-S-WLD-000564 10                     000602   000436       TI-RELF-000199  
T7111AR_A 6 AW 19/04/202 AA060 619250 ASTM A106 GR.B - 19/04/2022 21/08/2022
2 SMLS - NACE 23/07/2022 24/07/2022
GTAW TI-S-FIT- ASTM A106 GR.B -
LA-13658/ LA-13658/ 3CH2P0 (Manual 002948 AA163 1904423 SMLS - NACE TIS-WPS- TI-S-WLD-002568 TI-PW-TI- TI-HT-CC- TI-RELF-000199
4 T7111AB_A 00A 00AA T7111AB_A-S05 6 12 10 12.7 BW )+ SAW 02/07/202 FE385 936627 ASTM A234 WPB - SHOP W-816 W-005 W-005 093, REV.02 02/07/2022 02/07/2022 10                     000442   000495       21/08/2022  
(Machin 2 SMLS - NACE 12/07/2022 29/07/2022
e)
GTAW TI-S-FIT- ASTM A234 WPB -
(Manual TI-PW-TI- TI-HT-CC-
5 LA-13658/ LA-13658/ 3CH2P0
00A 00AA T7111AB_A-S05 13 14 12.7 BW )+ SAW 002840 FE385 936627 SMLS - NACE SHOP W-816 W-327 W-327 TIS-WPS- 28/06/2022 TI-S-WLD-002490 10                     000442   000522       TI-RELF-000199  
T7111AB_A 6 28/06/202 FF540 993572 ASTM A234 WPB - 093, REV.02 28/06/2022 21/08/2022
(Machin 2 SMLS - NACE 12/07/2022 01/08/2022
e)
GTAW
(Manual TI-S-FIT- ASTM A234 WPB - TI-PW-TI- TI-HT-CC-
LA-13676/ LA-13676/ 1CH2P0 003283 FF148 967901 SMLS - NACE W-580 TIS-WPS- TI-S-WLD-002896 TI-RELF-000199
6 T7111AB_A 00 00A T7111AB_A-S03 6 6 24 9.53 BW )+ SAW 15/07/202 AA060 619250 ASTM A106 GR.B - SHOP W-752 W-329 W-329 093, REV.02 16/07/2022 16/07/2022 10                     000694   000528       21/08/2022  
(Machin 31/07/2022 01/08/2022
e) 2 SMLS - NACE
TI-S-FIT- ASTM A106 GR.B - TI-PW-TI- TI-HT-CC-
LA-13676/ LA-13676/ 1CH2P0 GTAW+S 003085 AA061 619262 SMLS - NACE TI-S-WLD-002697 TI-RELF-000199
7 T7111AB_A 00 00A T7111AB_A-S09 6 32 20 9.53 BW AW 06/07/202 FB046 R1DXJ ASTM A234 WPB - SHOP W-005 W-005 W-005 TIS-WPS-084 06/07/2022 06/07/2022 10                     000666   000490       21/08/2022  
2 SMLS - NACE 28/07/2022 29/07/2022
GTAW TI-S-FIT- ASTM A234 WPB -
LA-13676/ LA-13676/ 1CH2P0 (Manual 003371 FB046 R1DXJ SMLS - NACE W-565 TIS-WPS- TI-S-WLD-002965 TI-PW-TI- TI-HT-CC- TI-RELF-000199
8 00 00B 33 20 9.53 BW )+ SAW SHOP W-591 W-591 18/07/2022 10                     000666   000490        
T7111AB_A T7111AB_A-S09 6 (Machin 18/07/202 AA061 619439 ASTM A106 GR.B - W-812 093, REV.02 18/07/2022 28/07/2022 29/07/2022 21/08/2022
e) 2 SMLS - NACE
TI-S-FIT- ASTM A234 WPB -
LA-13676/ LA-13676/ 1CH2P0 GTAW+S 000894 FA045 4CVTE SMLS - NACE TI-S-WLD-000686 TI-PW-TI- TI-HT-CC- TI-RELF-000199
9 00 00B 2 24 9.53 BW SHOP W-010 W-223 W-223 TIS-WPS-084 26/04/2022 10                     000609   000435        
T7111AR_A T7111AR_A-S01 6 AW 25/04/202 AA060 619251 ASTM A106 GR.B - 26/04/2022 23/07/2022 24/07/2022 21/08/2022
2 SMLS - NACE
TI-S-FIT- ASTM A106 GR.B - TI-PW-TI- TI-HT-CC-
10 LA-13676/ 00 00A LA-13676/ 1CH2P0 16 24 9.53 BW GTAW+S 000730 AA060 619251 SMLS - NACE SHOP W-576 W-576 W-576 TIS-WPS-049 20/04/2022 TI-S-WLD-000582 10                     000630   000454       TI-RELF-000199  
T7111AR_A T7111AR_A-S04 6 MAW 19/04/202 FA045 4CVTE ASTM A234 WPB - W-749 W-749 W-749 20/04/2022 25/07/2022 26/07/2022 21/08/2022
2 SMLS - NACE
TI-S-FIT- ASTM A234 WPB - TI-PW-TI- TI-HT-CC-
LA-13676/ LA-13676/ 1CH2P0 GTAW+S 000639 FA045 4CVTE SMLS - NACE TI-S-WLD-000503 TI-RELF-000199
11 T7111AR_A 00 00A T7111AR_A-S04 6 17 24 9.53 BW AW 17/04/202 AA060 619251 ASTM A106 GR.B - SHOP W-005 W-005 W-005 TIS-WPS-084 17/04/2022 17/04/2022 10                     000618   000439       21/08/2022  
24/07/2022 25/07/2022
2 SMLS - NACE
TI-S-FIT- ASTM A234 WPB -
LA-13676/ LA-13676/ 1CH2P0 GTAW+S 000680 FA045 4CVTE SMLS - NACE TI-S-WLD-000536 TI-PW-TI- TI-HT-CC- TI-RELF-000199
12 T7111AR_A 00 00A T7111AR_A-S05 6 19 24 9.53 BW AW 18/04/202 AA060 619250 ASTM A106 GR.B - SHOP W-010 W-010 W-010 TIS-WPS-084 18/04/2022 18/04/2022 10                     000604   000435       21/08/2022  
23/07/2022 24/07/2022
2 SMLS - NACE
TI-S-FIT- ASTM A106 GR.B - TI-PW-TI- TI-HT-CC-
13 LA-13676/ 00 LA-13676/ 1CH2P0
00A T7111AR_A-S05 20 24 9.53 BW GTAW+S 000603 AA060 619250 SMLS - NACE SHOP W-010 W-010 W-010 TIS-WPS-084 18/04/2022 TI-S-WLD-000536 10                     000607   000435       TI-RELF-000199  
T7111AR_A 6 AW 16/04/202 FB045 TV63U ASTM A234 WPB - 18/04/2022 21/08/2022
2 SMLS - NACE 23/07/2022 24/07/2022
TI-S-FIT- ASTM A234 WPB - TI-PW-TI- TI-HT-CC-
14 LA-13676/ 00 LA-13676/ 1CH2P0
00A T7111AR_A-S05 21 24 9.53 BW GTAW+S 000775 FB045 TV63U SMLS - NACE SHOP W-576 W-576 W-576 TIS-WPS-049 23/04/2022 TI-S-WLD-000625 10                     000615   000438       TI-RELF-000199  
T7111AR_A 6 MAW 21/04/202 AA060 619250 ASTM A106 GR.B - W-749 W-749 W-749 23/04/2022 21/08/2022
2 SMLS - NACE 24/07/2022 25/07/2022
TI-S-FIT- ASTM A106 GR.B - TI-PW-TI- TI-HT-CC-
15 LA-13677/ 00 00A LA-13677/ 1CH2P0 20 20 9.53 BW GTAW+S 002035 AA061 619262 SMLS - NACE SHOP W-532 W-532 W-532 TIS-WPS-049 06/06/2022 TI-S-WLD-001648 10                     000655   000482       TI-RELF-000199  
T7111AR_A T7111AR_A-S07 6 MAW 04/06/202 FB046 R1DXJ ASTM A234 WPB - W-816 W-816 W-816 06/06/2022 27/07/2022 28/07/2022 21/08/2022
2 SMLS - NACE

PREPARED BY: VERIFIED BY: REVIEWED AND APPROVED BY: REVIEWED BY:
SUB CONRACTOR CONHTRUCTION REPRESENTITIVE SUB CONRACTOR QC SUPERVISOR OR INHPECTOR CONRACTOR QC SUPERVISOR OR INHPECTOR PID REPRESENTATIVE

NAME   NAME   NAME   NAME  

SIGNATURE   SIGNATURE   SIGNATURE   SIGNATURE  

DATE   DATE   DATE   DATE  

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Saipem Classification - General Use
WiTS Orientation

Weld Repair

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Saipem Classification - General Use
WiTS Orientation

Weld Repair Data Entry / Extract

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Saipem Classification - General Use
WiTS Orientation

WELD REPAIR (SATR-W-2007)

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Saipem Classification - General Use
WiTS Orientation

DEFECT TYPE

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Saipem Classification - General Use
WiTS Orientation

WELD CUT ENTRY

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Saipem Classification - General Use
WiTS Orientation

CUT CODE

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Saipem Classification - General Use
WiTS Orientation

NDT REQUIREMENTS

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Saipem Classification - General Use
WiTS Orientation

WELDER PERFORMANCE SUMMARY (SATR-W-2013)

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Saipem Classification - General Use
WiTS Orientation

TRACER WELD LOT SUMMARY(Multi welder extract SATR-W-2018)

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Saipem Classification - General Use
WiTS Orientation

RT BACKLOG EXTRACT (SATR-W-2019)

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Saipem Classification - General Use
WiTS Orientation

Thank you

Saipem Classification - General Use

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