Thai Plastic & Chemicals Public Company Limited

Environmental Health and Safety Performance

Safety & Environmental Management

Page-1

Thai Plastic & Chemicals Public Company Limited

Environmental Health & Safety Content

Part I Part II Safety Performance Environmental Performance

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Quality Safety and Environmental Department

ISO 9001/14001/18001 management system

Safety

Environmental & Occupational Health

Security & Emergency Response

Shift A

Cross Functional Management :

1. 2. 3. Safety Management Committee Safety Health & Environment Committee Safety Coordinator

Shift B Shift C Shift D

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Part I Safety Performance

KPI Past Performance Risk Elimination Program

Safety & Environmental Management

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EH&S Key Performance Indicator

Thai Plastic & Chemicals Public Company Limited Unit Target 2005 KPI Actual 2005 Target 2006

Loss Time Accident Environmental Incident

Case per 200,000 MH Case

0.24 2

0.55 1

0.24 1

Distribution Accident

Case per 10,000 shipment Case per million Kms Case

0.05

0.73

0.36

Motor Vehicle Accident

2.5

0.21

Process Safety Accident

External Environmental Complaint

Case

Note : TPC Target on 2005 reference form target of DowEnvironmental Management Safety & Chemicals (all the world)

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Thai Plastic & Chemicals Public Company Limited

Case

Target : Zero Major Injury Accident UT 11111111111 1.1111111

From tempo sub-contractor 17 cases

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
P roperty

2.111.1111111111111 3.11111111111111111111111 4.111111 Jet weld 111111111111

75
1 1 1

60 47
1 3 3 1

65
1 1

65

3 3
From tempo sub-contractor 28 cases

1 1

1 1 3 3 1 1

1 1

1 1

11 11

11 11

33 33
M ajor I njury

33 33

33 33

Minor I njury

Start include all sub-contractors

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Target : Zero Environmental External Complaint

Ca se 1 1 1 1 1 1 1 1 1 1 1 1
11 11 11 11 33 33 33 33
28

22

1
13 11

1 1

1 1

1 1 1

1 1

1 1
33 33

I nt erna l Com pla int Ex t erna l Com pla int RY Only Page-7 Safety & Environmental Management

Thai Plastic & Chemicals Public Company Limited

Activity : Analyze Type of Environmental Complaint

1 1 1 1 1 1 1 1 1 1 1 1
11 11 11 11

28
1 1 1 1

22 1 1
1 1

13
1 1 1
1
33 33

11
1 1
1
33 33

1 1 1

5 1
1

33 33

1 1 11 111 1

11 1 1 1

1 1 1 1

1 11 111 1 1

11 1
RY Only Page-8

Safety & Environmental Management

Thai Plastic & Chemicals Public Company Limited

Activity : Analyze Root Cause of Environmental Complaint

1 1 1 1 1 1 1 1 1 1 1 1
11 11 Shut Down 1 111 1 1 1 1 1 111 11 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 11 11 1

1 1
1 1 1 1 1 1 1 1 1
11 11

1 1

1 1
1 1 1 1
33 33 Start Up 1 1 Jet Clean 1 , 1 1 1 1 1 1

1 1 1

1 1 1

1 1
1 1 1

1 1 1 1 1
33 33

1 1 1 1
33 33

1 1 11 1 1 1 11 1 1 11 11 1 1 1 1 1 1 11111 1 11 11 1111 1 1 11 1 1 1 11 1 1 1 11 1 1 11 11 1 1 1

Safety & Environmental Management

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Activity : Analyze Type of Environmental Complaint

1 1 1 1 1 1 1 1 1 1 1PVC 5 Modified 1 1
line flushing V2 Install NOx Online Meter

28 1 1
1 1

Thai Plastic & Chemicals Public Company Limited V1 Install chemical sewer sump and pump transfer PVC8 Install wet scrubber and Install level switch at Cyclone Auto Pack V1 Increase Efficiency of Emergency Scrubber V1 Install line to reduce gas purge in case emergency

RY Only
V1 Install cover plate for wastewater pond V2 Install new wastewater stripper V2 Install alarm for HCl, EDC sewer sump V2 Install automixing ratio for wet&dry waste liquid

22 V1 Install 1 circulation pump 1 V1 Install Cl2

detector at emission stack V1 Install pH analyzer at scrubber pit close mode

V1 Emergency scrubber replacement V2 Improve HCl loading station V2 Install transfer line waste water to storage at WWT1 UT Improve Technical Operating WWT CA,V1 Set standard operating to prevent gas release

13

11

V2 Change material of Quench scrubber

1 PVC 5 change to
PVC5 install spare pump for scrubber

1 1 PVC6 Improve 1
1

stripping column PVC 6-7 Install flow indicator at scrubber unit

1 1

PVC5 Improve chemical and storm sewer

1
1

1
11 11 11 11

1
11 11

11 11

11 11

1 1 11 111 1

Safety & Environmental Management

11 1 1 1

1 1 1 1

1 11 111 1 1

11 1Page-10

Risk Elimination Program

Thai Plastic & Chemicals Public Company Limited

Concept : Eliminate the basic cause of accident thats mean Unsafe Act and Unsafe Condition to achieve Zero Accident and reduce minor case of accident Objective : 1. To search and identify the Unsafe Act and Unsafe Condition by all employees 2. Eliminate and improve all Unsafe Act and Unsafe Condition 3. Increase safety awareness to all employee 4. Support the Zero Accident Policy Target : 1 report / person / month
Safety & Environmental Management Page-11

Thai Plastic & Chemicals Public Company Limited

Subject : Foundation of Side-Cell Switching Equipment damage Name : Mr. Prasitichai Lapawong Department : CA Risk Point : The Foundation of Side-Cell Switching Equipment damage due to have some corrosions from chemical materials(NaCl/NaOH/HCl) during Cell Washing. If this status is remaining ; It may cause of Cell Damage & Danger for operator. Improvement Point : Repair the foundation with FRP coating and make small chemical pit with FRP coating direct to CA Wastewater sump to send to Waste water treatment

Before

After

Safety & Environmental Management

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Thai Plastic and Chemicals Public Company Limited

(Old) Subject : New Stand Support for intermediate bulk container (IBC) loading. Name : Mr.Khumpol Downreung Department : PVC L-8 Risk Point : Previous worker lift the IBC for loading. It were unsafe action, due to Ergonomic problem and possible chemical spill during loading work. Improvement Point : Improve working area by install a new stand support, constructed with steel platform, for IBC loading.
Safety & Environmental Management Page-13

Thai Plastic & Chemicals Public Company Limited

New Stand (New)

Thai Plastic & Chemicals Public Company Limited

Risk Elimination Report

Report

1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 1 1 ,1 1 11 1 1
11 11 11 11
Safety & Environmental Management

11 ,1 1

Target : 1 person/report/month

11 ,1 1 11 ,1 1

11 11
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Thai Plastic & Chemicals Public Company Limited

Risk Elimination Report

11 1 11 1 1 1 1 1 1 1 1 1 1

Target : 1 person/report/month
1 1 1 1 1 1

11 11

11 11

11 11

% Involvement for Process Staff

Safety & Environmental Management Page-15

16 14 12 10 8 6 4 2 0

case
14

Thai Plastic & Chemicals Public Company Limited Injury Accident Average Cases Per Month

15

Start Risk Elimination Program Start Include all sub contractors

11

7 6 5
Average = 3.22 cases/month

7 5 5

4
Average = 1.61 cases/month

4 2

1
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

Average = 1.16 cases/month

Q1

Q2

Q3

Q4

2002

2003

2004

2005
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Safety & Environmental Management

Thai Plastic & Chemicals Public Company Limited

Part II Environmental Performance Emission

Waste

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

1. Emission from stack

11 1 11 1 11 1 11 1 11 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1

MOI Std = 470 mg/Nm3

Oxide of Nitrogen (mg/Nm3)

New MOI Std05 = 376 mg/Nm3 TPC spec.= 150 mg/Nm3

3 3 3 3

3 3 3 3

3 3 3 3

Oxide of Nitrogen (Ton/year)

3 3 3 3

3 3 3 3

3 3 3 3

Oxide of Nitrogen (kg/ton of product)

1 .1 1 .1 1 11 11 33 33 33 33 33 33

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Hydrogen Chloride (mg/Nm3)

11 1 11 1 11 1 11 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3

MOI Standard = 200 mg/Nm3

New MOI Std05 = 160 mg/Nm3

TPC spec.= 40 mg/Nm3

Hydrogen Chloride (Ton/year)

1 1 1 1 11 11 33 33 33 33 33 33

1 3 .3 1 3 .3 1 1 1 1 1

Hydrogen Chloride (kg/ton of product)

3 3 3 3

3 3 3 3

3 3 3 3

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

PVC dust (mg/Nm3)

11 1 11 1 11 1 11 1 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

MOI Standard = 400 mg/Nm3 TPC spec.= 150 mg/Nm3

11 1 1 1 1 1 1 1 1 1 1 11 11

PVC dust (Ton/year)

33 33

33 33

33 33

PVC dust (kg/ton of product)

1 .1 1 .1 1 11 11 33 33 33 33 33 33

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

2. Waste
Tons 11 ,1 1

11 ,1 1 11 ,1 1 11 ,1 1 11 ,1 1 11 ,1 1 11 ,1 1 11 1 1 1 1 .1 ,1 1 1 1 1 .1 ,1 1 1

Hazardous

N on-Hazardous

1 3 .1 ,3 3 1

33 1 3 .1

11 11

33 33

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Tons 11 11

Hazardous Waste
Fuel Blending

11 11

Stabilization and Secure Landfill Water treatment

11 11

1 1 .1 ,1 1 1

11 11

11 1

11 1 1 .1 11 1 1 .1 11 3 1 .3 11 1 1 .1 33 3 .1

11 11
Safety & Environmental Management

33 33
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Thai Plastic & Chemicals Public Company Limited

Tons
11 11 11 11 11 1 1 .1 11 11 11 1 11 1 11 1 11 1 1 11 1 1 .1

Non-Hazardous Waste

Recycle

Sanitary Landfill

11 1 1 .1

33 1 3 .1

11 11
Safety & Environmental Management

33 33
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Thai Plastic & Chemicals Public Company Limited

2. Energy Consumption
Absolute Energy Consumption for VCM Plant (Terajoules : 1012)
11 ,1 1 11 ,1 1 11 ,1 1 1 1 1 1 11 1 1 11 1 1 33 3 3 33 3 3

Specific Energy Consumption for VCM Plant (Gigajoules/Ton-VCM : 109)

1 1 1 1 1 1 11 1 1 11 1 1 11 1 1 11 1 1

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Absolute Energy Consumption for PVC Plant (Terajoules : 1012)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1 1 11 1 1 11 1 1 11 1 1

Specific Energy Consumption for PVC Plant (Gigajoules/Ton-PVC : 109)

1 1 1 1 1 1 11 1 1 11 1 1 11 1 1 11 1 1

Safety & Environmental Management

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Thai Plastic & Chemicals Public Company Limited

Absolute Energy Consumption for CA Plant (Terajoules : 1012)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1 1 11 1 1 11 1 1 11 1 1

Specific Energy Consumption for CA Plant (Gigajoules/Ton-Coproduct : 109)

1 1 1 1 1 1 1 11 1 1 11 1 1 11 1 1 11 1 1

Safety & Environmental Management

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