Highlights of Maintenance - FY21-22

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 Bullet points- Key Highlights of FY 21-22
Sr. no Project description Comments

01 Panel bender P2, MTBF and R&M improvement- Clamp rod breakdown reduction. Nil B/D since past 10 months

02 Laser cutting L5, MTBF and R&M improvement- APC guide breakdown reduction. Nil B/D since past 3 months

03 Press brake RG100, SMED project for productivity improvement. Cycle time reduced by
12m/Change over
04 Herec Rec. 1&2, Installed VFD to reduce system load and Vac. pump life. Nil B/D since 8 months

05 Panel bender P2, Installed Panel Cooler to electrical cabinet (Redesign cooling system) Nil B/D since past 10Months

06 Fin press 2P, Installed auto oil filing system (Lean project)- min. land contamination Reduced 30 mins offline
activity.
07 Paint Shop conveyor, designed an auto cleaning mechanism. Reduced 2 manpower
dependency.
08 Cooling Tower structure, Periodic painting costs R&M-replaced metal with cemented Eliminated recurring cost.
structure.
09 Mechanical expander 3/8, MTTR improvement- expander rod falling & coil rejections. Min. by 90%

10 OMS spinning machine, Safety-POKA-YOKA Kaizen. Eliminate Hazard.

11 Renewal of diesel license 2 years

12 Renewal of consent to operate Orange category

13 Control power consumption maximum demand against actual requirement of 850 kva < 776 KVA
 Bullet points- Energy saving projects FY 21-22
Sr. Project description Units saved UoM Cost saved
no (KVAH) (In. Rs. Lakh)

01 MD reduced by 100kva 34647 Kvah 2.36

02 Replaced High bay (250w) lights with LED 150w x 33nos 8237 Kvah 0.56

03 Solar Yielded 91546 Kvah 6.22

04 Compressed air leak repairing and process waste 14280 Kvah 0.97
elimination
05 Cost saving through Indigenous purchase of Spares & - - 19.72
Consumables
Migration to Express feeder from common feeder
FY 22-23 highlights & goal achievement summary-1
FY 22-23 Highlights & goal achievement summary-1
FY 22-23 highlights & goal achievement summary-3