ADDITIONAL COAL HANDLING

PLANT OF KTPP STAGES-I&II

CONTRACT AWARDED TO
“M/S ENERGO ENGINEERING
PVT LTD”
 Total Contract Value : Rs. 187 Crores

 Supply Order Value: Rs. 161,39,27,560/-

 Erection including Civil Works: Rs. 25,60,72,440/-

 Zero Date of the Contract (LOI date): 15.04.2015

 Delivery /Completion Period for both Supply and Erection as

per P.O: 18 Months from the date of LOI i.e by 14.10.2016

 Expenditure incurred till now: Rs 102.46Cr

Line Diagram of Site
TP-29
TP-28

Crusher
TP-27
House-2

TP-26

TP-25

TP-24

PH-1A

Emergency
Reclaim Hopper
TP-29 TP-28

Crusher
TP-27
House-2

Existing
CH- 1 Existing
TP-26
TP-4

TP-25 TP-24

PH-1A

Emergency
Reclaim
Hopper
 TELANGANA STATE POWER GENERATION CORPORATION LIMITED
ACHP for KAKATIYA THERMAL POWER PLANT
SITE ACTIVITIES

TP-29 TP-28 03-Dec-16

BCN 31A/31B
9 Nos Trestles

BCN 30A/30B (9 Nos Trestles)

Crusher
TP-27 House-2

BCN 28A/28B

BCN 26A/26B (7 nos Trestles)

33 Nos Ground Portals, 8 Nos Trestles
BCN 29A/29B
2 nos Trestles

Existing
Existing TP-4 TP-26
RYC CH- 1

BCN 11
BCN 27A/27B
3 nos Trestles
Index Status of works
Reclaim Hopper at EL (-)8.55m shuttering and reinforcement is in progress
Tunnel Tunnel slab completed
Pent House Completed upto plinth beam
TP-25
BCN 2A/2B 8 Nos Trestles completed upto Tie beam bottom
TP 24 Pedestals and back filling completed upto Tie beam bottom
BCN 25A/25B 3 Nos Trestles completed. Remaining 1 no completed upto bolt bottom TP-24
TP 25 7/9 completed upto tie beam bottom. First lift of remaining pedestals completed
BCN 26A/26B Not commenced BCN 25A/25B
TP26 Excavation under progress 4 nos Trestles BCN 2A/2B
Crusher House 2 Work not started. Drawings are available 8 nos Trestles
BCN 28A/28B 9 nos completed in full shape. 20 footings completed and shuttering and bolting is under
PH-1A
progress. 3Nos excavation and PCC completed
TP27 6 nos excavation completed. 4Nos footings completed. No activity from 26.10.2016
BCN 30A/30B 6/9 completed. No activity since 15.10.2016 Tunnel RC 2A/2B
TP28 civil foundation work completed. Mechanical erection work is in progress
BCN 31A/31B Not started. Clear site is available
TP29 Submission of revised drawing required
BCN 27A/27B Not yet started
BCN 29A/29B Not yet started
M/s.ENERGO has committed in MOM Dt.27.08.2016 for the following & not done so far:
1 One more contractor for Structural work shall be finalized by Energo by 10.09.2016
2 Electrical Contractor for ACHP & WFAHS area shall be finalized by Energo by 10.09.2016
3 Wet Fly Ash Handling system should be completed by 31st October 2016
4 ACHP works should be completed by 31.01.2017
5 Man power not deployed as per promise.

M/s.ENERGO has committed in MOM Dt.21.10.2016 for the following & not done so far:
1 One more Mechanical contactor for Crusher house & TP-29 will be finalized by M/s
Energo.
2 Electrical contractor of Additional CHP will be finalize by 15.11.2016.
3 M/s.ENEGO promised dates to complete Civil works is enclosed in next slide.
4 Energo has committed to deploy Manpower i.e barbenders,carpenters and helpers
excluding other supporting staff,as follows:
From Date Average man power
provided by M/s.ENERGO
100Nos from 31.10.2016 onwards 76
150Nos from 10.11.2016 onwards. 98
Average manpower per day 88
 Progress of Works At a Glance
S. Name of Front Scheduled % work % Balance Remarks
No Date progress Civil works
till today
1 Emergency Reclaim Hopper 30.11.2016 35% 65%
hopper slab at (-)8.55m
 
2 Conveyor RC 2A/2B upto Pent 14.11.2016 85% 15%
house(Tunnel 52 Mtrs length)  
3 Pent House including slab 14.11.2016 15% 85%
4 2A/2B Conveyor 20.12.2016 50% 50% 33KV line was dismantled by
(from Pent House to TP 24-Total TSGENCO on 21.10.2016
8 Nos. trestles)
5 TP 24(Total 22 Pedestals) 15.12.2016 50% 50%
6 BCN-25A/B 30.11.2016 85% 15%
(from TP 24 to TP 25-Total 8 Nos.
trestles)
7 TP 25 (Total 9 Pedestals) 30.11.2016 45% 55%
8 TP 26 30.12.2016 ---   Only 54.55% of excavation is
completed. Excavation
resumed on 25.11.2016 and
work is under progress.
9 Crusher House-2 28.02.2017 ---   Drawings are available and
released for construction on
22.11.2016
10 BCN 28AB 25.11.2016 25% 75%
(Crusher House -2 to TP-27 ,33
nos ground portal and 8 nos
trestles)
S. Name of Front Scheduled % work % Balance Remarks
No Date progress till Civil works
today
11 TP27 (Total- 9 nos 15.12.2016 8% 92% Excavation for 6 nos and
pedestals) RCC- Raft for 4 nos has been
completed out of 9 pedestals
12 BCN-30A/B 15.11.2016 75% 25%
(Total 9 Trestles-
from TP 27 to TP 28)
13 TP 28 --- 100% ---- Erection of structure works
commenced on 29.08.2016.
14 TP29 15.01.2017 ---   On 23.11.2016 Mr Anil
Dwivedhi of M/s Energo and
their Desein engineer have
visited the site and it was
discussed in detail. M/s
Energo has to do the re-
engineering and submit the
revised drawings.
15 BCN-31A/B 31.01.2017 ---  
(Total 9 Trestles,
As per construction sequence
from TP 28 to TP 29)
TP-29 has to be completed
first after that

Note: 40% of works completed regarding civil foundations

Progress of Works At Site
 Emergency Reclaim Hopper
STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

STATUS AS ON: 30.11.2016

 Detailed Status of ERH
 M/s.Energo has committed to complete the hopper slab at
(-) 8.55m by 30.11.2016.
 Present status:Raft, Wall concrete completed up to slab
beam bottom (EL -8.55m) and Tying of reinforcement for
Hopper openings beams and shuttering is in progress for
slab at Elevation (-)8.55m
 Balance Civil works: 65%
 Percentage of Civil works completed : 35%
 Status of Mechanical works completed: Not Started
 TUNNEL
Conveyor RC-2A/2B upto Pent House

STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

STATUS AS ON: 30.11.2016

 Detailed Status of TUNNEL
 M/s.Energo has committed to complete all civil works by
14.11.2016
 Present status: Raft, Walls and Tunnel slab for Zone 1,2,3
&4 is completed and De-shuttering is in progress.
 Balance Civil works: 15%
 Percentage of Civil works completed : 85%
 Percentage of Mech & Electrical works completed: 0%
 Pent House
STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

No Activity has been

taken up

STATUS AS ON: 30.11.2016

 Detailed Status of Pent House
 M/s.Energo has committed to complete all civil works
including slab by 14.11.2016.
 Present status: 4/4 nos pedestals were completed
including plinth beam.
 Balance Civil works: 85%
 Percentage of Civil works completed : 15 %
 Status of Mechanical works completed: Not Started
 Conveyor- 2A/2B from Pent House to TP 24
(Total no. of trestles-08 )
STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

No Activity has been No Activity has been

taken up taken up

STATUS AS ON: 30.11.2016

Detailed Status of Conveyor- 2A/2B
 M/s.Energo has committed to complete all civil
foundations by 20.12.2016.
 Present status: Footings and pedestals upto 2.4m/5m for 8
Trestles are completed.
 Balance Civil works: 50%
 Percentage of Civil works completed : 50 %
 Status of Mechanical works completed: Not Started
 TP-24 (Total 22 Pedestals)
STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

No Activity has been

taken up

STATUS AS ON: 30.11.2016

 Detailed Status of TP-24
 M/s.Energo has committed to complete all civil
foundations by 15.12.2016
 Present status: Footings for 22/22 pedestals are completed
upto Tie beam level.
 Balance Civil works: Tie beams & Pedestals including back
filling for TP-24.
 Percentage of Civil works completed : 50 %
 Status of Erection works completed: Not Started
Conveyor 25A/25B - from TP 24 to TP 25
(Total Trestles- 4 nos)
STATUS AS ON: 27.08.2016 STATUS AS ON: 21.10.2016

STATUS AS ON: 30.11.2016

 Detailed Status of Conveyor 25A/25B
 M/s.Energo has committed to complete all civil
foundations by 30.11.2016
 Present status: 3/4 Trestle(TR-1,TR-2&TR-3) foundations
work was completed and TR-4 is completed up to bolt
bottom.
 Balance Civil works: 15%
 Percentage of Civil works completed : 85%
 Status of Erection works completed: Not Started
 TP-25 (Total- 9 nos pedestals)
STATUS AS ON: 27.08.2016 STATUS AS ON: 27.08.2016

STATUS AS ON: 30.11.2016

 Detailed Status of TP-25
 M/s.Energo has committed to complete all civil
foundations by 30.11.2016
 Present status: 5/9 nos pedestals were completed upto Tie
beam bottom.
 Balance Civil works: 55%
 Percentage of Civil works completed : 45 %
 Status of Erection works completed: Not Started
 Conveyor 26A/26B-
(TP 25 to TP 26-Total 5 Trestles)
STATUS AS ON: 27.08.2016 STATUS AS ON: 27.08.2016

No Civil Activity has No Civil Activity

been taken up has been taken up

STATUS AS ON: 30.11.2016

No Civil Activity has

been taken up
Detailed Status of Conveyor 26A/26B
 M/s.Energo has committed to complete all civil
foundations by 31.12.2016
 Present status: Civil survey works under progress.
 Balance Civil works: Not yet started
 Percentage of Civil works completed : 0 %
 Status of Erection works completed: Not Started
 TP-26
STATUS AS ON-27.08.2016 STATUS AS ON 21.10.2016

STATUS AS ON 30.11.2016
 Detailed Status of TP-26
 M/s.Energo has committed to complete all civil
foundations by 31.12.2016
 Present status: Excavation for TP-26 was stopped during
last week of june, 2016 and it is resumed on 25.11.2016.
 Balance Civil works: Only 55% excavation has been
completed and all other works are pending.
 Percentage of Civil works completed : Nil
 Status of Erection works completed: Not Started
 Conveyor 27A/27B
(TP 26 to existing TP 4)

No Civil Activity has

been taken up

 M/s ENERGO has to furnish the programme for Civil works.

 CRUSHER HOUSE-2
 M/s Energo has committed to complete Total civil
structure by 28.02.2017 and erection in all aspects by
31.03.2017.
 Status of Civil works: Not yet started
 M/s Energo has agreed to finalize another contactor for
Chrusher house & TP-29 but no action in this regard has
been intimated.
 Conveyor 28A/28B
(Crusher House -2 to TP-27)
(33 nos ground portal and 8 nos trestles)

STATUS AS ON-21.10.2016 STATUS AS ON-30.11.2016

Detailed Status of Conveyor 28A/28B
 M/s.Energo has committed to complete all civil
foundations by 25.11.2016
 Present status: 9 out of 33 Ground Portals are completed
in full shape.
 Balance Civil works: 75%
 Percentage of Civil works completed : 25%
 Status of Erection works : 9 out of 33 Ground Portals are
completed i.e 6%
 TP-27
(Total 12 Foundations)
STATUS AS ON-21.10.2016 STATUS AS ON-30.11.2016
 Detailed Status of TP-27
 M/s.Energo has committed to complete all civil
foundations by 15.12.2016
 Present status: Works has commenced on 13.09.2016 and
6/12 nos excavation and 4/12 nos PCC, footings completed.
Since 25.10.2016, the work was stopped.
 Balance Civil works: 92%
 Percentage of Civil works completed : 8 %
 Status of Erection works completed: Not Started
 Conveyor 29A/29B
(TP27 to existing crusher house-I)

No Civil Activity has

been taken up

 M/s ENERGO to furnish the programme for Civil works

Conveyor -30A/30B- from TP 27 to TP 28
(Total- 9 nos Trestles)

STATUS AS ON-21.10.2016 STATUS AS ON-30.11.2016

 Detailed Status of Conveyor -30A/30B
 M/s.Energo has committed to complete all civil
foundations by 15.11.2016
 Present status:
 6/9 nos Trestles (TR-4 to 9). completed in full shape.
 Mechanical erection is under progress.
 Trestle no 3 is fouling with the existing stage II fuel oil pipe rack. It
was discussed and decided to shift the trestle by 2m towards north.
M/s Energo was requested to submit the revised drawings to M/s
Desein.
 Balance Civil works: 25%
 Percentage of Civil works completed : 75 %
 Status of Erection works completed: 5%
 TP-28 (Total- 14 pedestals)
STATUS AS ON-27.08.2016 STATUS AS ON-21.10.2016

STATUS AS ON-30.11.2016
 Detailed Status of TP-28
 All civil works have been completed.
 Present status: 14 of 14 Columns First lift along with Tie
Bracing have been erected.
 Status of Erection works completed: 13%
 Conveyor -31A/31B from TP 28 to TP 29
(Total 9 Trestles)

 M/s Energo has committed to complete all civil

activities by 31.01.2017

 As per construction sequence TP-29 has to be

completed first after that only this conveyor activities
can be taken up.
 TP-29
 M/s Energo has committed to complete all civil
foundations by 15.01.2017.
 As per drawing E-150/C/B-216A Rev 0, the coordinates
are marked on the ground and observed that the existing
stage I dry ash disposal pipe rack and stage II cable rack
footings are fouling with the raft.
 On 23.11.2016 Mr Anil Dwivedhi of M/s Energo and their
Desein engineer have visited the site. The site is shown
and it was discussed in detail. M/s ENERGO has to do the
re-engineering and furnish the revised drawings and
methodology for execution of work and also furnish the
completion schedule of Civil works for TP 29
Pump House for Dust Separation System
and Control Room Building

 M/s ENERGO to furnish the programme for Civil

works
Improper Storage of Equipment at Site

Magnetic inline feeder

Idler Frames
THANK YOU

Superintending Engineer-2
Thermal Projects Construction
TSGENCO