MGMT1017 Chapter 3, 4 - Technology, Organization

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Chapter 3 & Chapter 4

MGMT1017 Purchasing
Practices
Supply Organization
Supply Processes and Technology
Notes Based on the Content Found in: P. Fraser Johnson, Purchasing and Supply Management, 16th
Edition. McGraw-Hill.
Overview

 Traditional v. Modern View of Supply Chain


 Supply Chain Steps

Purchasing Practices 2
Traditional View of Supply Objectives

Obtain the:
1. right materials/services (meeting quality
requirements),
2. in the right quantity,
3. for delivery at the right time and right place, from the
right source (a supplier who is reliable and will meet its
commitments in a timely fashion),
4. with the right service (both before and after the sale),
5. and at the right price in the short and long term.

Purchasing Practices 3
Nine Goals of Supply

1. Improve the organization’s competitive position


2. Provide an uninterrupted flow of materials, supplies and services
required to operate the organization
3. Keep inventory investment and loss at a minimum
4. Maintain and improve quality
5. Find or develop best-in-class suppliers
6. Standardize, where possible, the items and services bought and
the processes used to procure them
7. Purchase required items and services at lowest total cost of
ownership
8. Achieve harmonious, productive internal relationships
9. Accomplish supply objectives at the lowest possible operating
costs

Purchasing Practices 4
Purchasing Activities

 Purchasing/buying
 Purchasing research
 Inventory control
 Transportation
 Environmental and investment recovery/disposal
 Forecasting and planning
 Outsourcing and subcontracting
 Nonproduction/nontraditional purchases
 Supply chain management

Purchasing Practices 5
(Chapter 4 Starts Here) Reasons to
Develop Robust Supply Processes
 Large number of items
 Large dollar volume involved
 Need for an audit trail
 Severe consequences of poor performance
 Potential contribution to effective organizational
operations inherent in the function

Purchasing Practices 6
Essential Steps in the Supply Process

1. Recognition of need
2. Description of need
3. Identification and analysis of possible sources of
supply
4. Supplier selection and determination of terms
5. Preparation and placement of the purchase order
6. Follow-up and/or expedite the order
7. Receipt and inspection of goods
8. Invoice clearing and payment
9. Maintenance of records and relationships

Purchasing Practices 7
Step 1: Recognition of Need

 A person or a system identifies a definite need in


the organization—what, how much, and when
needed
 The greatest opportunity to affect value is when
needs are recognized and described (product
conception and design)
– Supply and supplier(s) can contribute more in these
steps than later in the acquisition process

Purchasing Practices 8
Step 2: Description of Need

 Needs should be driven by external customers.


– External customer needs → Internal customers →
Purchasers → Potential suppliers
 An accurate description of the need (good,
service, or combination) is essential
– Unclear or ambiguous descriptions, or over-specified
materials, services, or quality = unnecessary costs
– Supply management and the internal customer or
cross-functional sourcing team share responsibility for
accurate descriptions

Purchasing Practices 9
A Requisition

 A “gatekeeping tool”
 Good practice for when there are 2 or more employees in
an organization
 Manage the flow of information through three gates:
(1) authority: Does the requisitioner have the authority to
make the specified request at the specified budget level?
(2) internal clarity: Is the need described in a clear and
unambiguous way?
(3) internal clearance: Is the description ready for
communicating externally with potential suppliers?

Purchasing Practices 10
Information Needed for Requisitions

 Date
 Number (identification)
 Originating department
 Account number
 Complete description of material or service and
quantity
 Date material or service needed
 Any special shipping or service-delivery instructions
 Signature of requisitioner

Purchasing Practices 11
Step 3: Identification of Potential
Sources

 Online tools
 Colleagues
 Existing suppliers

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Issue an RFx (RFx = RFI, RFP, RFQ)

 One optional communication tool that is NOT a


solicitation for business:
(1) request for information (RFI)
 Three options for soliciting business:
(1) request for quotation (RFQ)
(2) request for proposal (RFP)
(3) request or invitation for bid (RFB or IFB)

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Step 4: Supplier Selection and
Determination of Terms

 Analysis of qualified potential sources, source


selection, and determination of terms
– Applicable tools range from a simple bid analysis form
to complex negotiations

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Step 5: Preparation and Placement of
Purchase Order

 Several order placement tools available:


– A purchase order
– The supplier’s sales agreement
– A release against a blanket order
 Failure to use the proper contract form may
result in legal complications or improper
documentation
 Purchase order format and routing vary

Purchasing Practices 15
Step 6: Follow-up and Expediting

 Follow-up: routine order tracking to ensure the


supplier can meet delivery promises
 Expediting: the application of pressure on a supplier
to meet the original delivery promise, to deliver
ahead of schedule, or to speed up delivery of a delay
 Expediting:
– may be caused by poor planning inside the buying or the
selling organization
– may indicate the need for process improvements.

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Step 7: Receipt and Inspection

 The prime purposes of receiving are to:


1. Confirm receipt of order placed
2. Confirm shipment arrived in good condition
3. Ensure quantity ordered has been received
4. Forward shipment to proper destination (storage, inspection,
or use)
5. Ensure proper documentation is registered and accessible to
appropriate parties
One goal of supply management is to ensure that quality is
built in and that incoming inspection can be reduced, if not
eliminated

Purchasing Practices 17
Step 8: Invoice Clearing and Payment

 An invoice is a claim against the buying


organization
 Payment for services may vary from payment for
goods.
 Invoice clearance procedures are not uniform
 Checks and audits of invoices are based on
cost-benefit analysis

Purchasing Practices 18
Improving the Procure-to-Pay Process

 Procure-to-pay (P2P) is a term used to describe the


steps in the purchasing process from issuance of
the purchase order (step 5) to payment of the
invoice (step 8).
 Focuses on the transactional steps in the supply
chain that control the flow of information, delivery of
materials and services, and financial transactions.
 Making this process as seamless as possible can
reduce order cycle times, decrease administrative
costs, and improve the satisfaction of internal
customers and suppliers.

Purchasing Practices 19
Step 9: Maintenance of Records and
Relationships

 Update records based on law, accounting


standards, company policy, and judgment
 Update supplier performance scorecards
 Link data to future decisions

Purchasing Practices 20
A Sample Sourcing Process and
Flowchart

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Strategic versus Nonstrategic Spend

 Strategic spend: goods or services critical to the


mission of the organization
– May be high- and low-dollar-value purchases
 Nonstrategic (non-mission critical) spend
– Dollar value and repetitiveness drive decisions
– Establish a small dollar threshold
– Prequalify suppliers
– Use efficient order placement tools

Purchasing Practices
Effectiveness Tools that Optimize
Strategic Spend

 Goal: Assure continuous availability at the lowest total


cost of ownership
– A cross-functional sourcing team especially during
need recognition and description
– Early supply and supplier involvement (ESI)
– Use information management tools that enable
communication and support decision making
– Apply time, money, people and other resources
– Favor effectiveness over efficiency

Purchasing Practices
Efficiency Tools that Reduce
Transaction Costs

 Stockless buying and systems contracts


 Procurement cards (P-cards)
 Blanket P.O.s
 EDI- and Internet-based systems
 Online reverse auctions
 Changing authority levels and bidding practices
 Single sourcing
 Outsourcing small value order processing
 Standardization
 Batch orders
 Set requisition schedule
 Invoiceless payments
 Users pay directly
Purchasing Practices 24
Internal Information Flows to
Purchasing

sales
forecasting engineering
production control planning
new products production

inventory control budgeting


Purchasing

quality control financial control

receiving legal accounting

Purchasing Practices 25
External Information Flows to
Purchasing

general
sources market product
of conditions information
supply new product
information
suppliers’ capacity
transportation
Purchasing availability
suppliers’
production rates

labor conditions sales and prices and


use taxes, discounts
customs

Purchasing Practices 26
Internal Informational Flows from
Purchasing

General
Management Product
Engineering
Development
Source, product, Economic Product and
price information conditions price information
Production
Competitive
conditions
Marketing
Product availability,
lead time, price
and quality
Purchasing
Budget
commitments
Contracts
Costs, prices
Orders adjustments Finance
Legal placed

Stores Accounting

Purchasing Practices 27
Potential Benefits of Information
Systems Technology

 Cost reduction and efficiency gains


 Data accessibility
 Speedier communication
 Dedicate resources to strategic issues
 Data accuracy
 Systems integration
 Monetary control

Purchasing Practices 28
What’s Coming Up in the Next 3
Weeks…

 Week 4- Hansen Case


 Week 5- Quiz 1
 Week 6- Thanksgiving, no class 

Purchasing Practices

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