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supplier

QAV [2-2] [3M3X]

[PT.ATEJA KAWASHIMA]
[71990-3M0-ZZ00– BAG SUNSADE ]

27 June 2022
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Presentation Outline supplier

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
 11. Delivery area
3

7. Painting area

delivery area
Inspection

8. Assembly
1. Receiving

2. Incoming

6. WIP area
5. Injection
machine
Material

Material

9. QC Assy
Subpart

10. Prepare
3. Storage

4. Storage

area
Ket :
supplier
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FINISH GOOD & OUTGOING KOITO PART

EMPTY BOX ADM/ TMMIN AREA

EMPTY BOX KOITO AREA

COVER ASSY AREA
ENGINEERING AREA
1

FORKLIT AREA
CLEANING TROLLEY AREA
HOLD AREA

BODY D26A BGMG RHD R/L

BODY D26A BGMG LHD R/L

WIP PART ADM/TMMIN

BODY D26A HG RHD R/L
BODY D26A HG LHD R/L
Y230L GDHL R/L Type 1
6
BOX CARTON AREA

Y230L DRL R/L

BODY D40L R

BODY D40L L
GREEN TROLLEY AREA

BKU

Y230L CHL R/L Type 8

Y230L CHL R/L Type 7

Y230L CHL R/L Type 6

Y230L CHL R/L Type 5

Y230L CHL R/L Type 4

Y230L CHL R/L Type 3

Y230L CHL R/L Type 2

Y230L CHL R/L Type 1

BODY D12L RHD R/L

BODY D12L LHD R/L

EMPTY BOX BONECOM

BODY YHA RHD R

BODY YHA RHD L

BODY YHA LHD R

BODY YHA LHD L

BODY LED X70
YELLOW TROLLEY AREA

WIP RAK PART HPM

Update production layout masing masing
3

EMPTY TROLLEY AREA

110 0m m
300 mm
1 2 3 4 5 6 7 8 9 10
1
1
5
4

2
0

Rack C
2
m

3
43
a
R
4
k
c
0
3

1
0

8
0
le
Ca

P
n

r
n
i

e
g

.
m
m

5
D
m
6

1 2 3 4 5 6 7 8 9 10
e
li
e
vr
6

y
7

Ae
r

10
a
5
40
T

0
2
o
r

RackB
le

8
7
yr
A
4

m
e

m
a

8
3
10
9
m
3
m0

IN
m

ArR
e
t
f ec
a
l
p A
e

4
a
e
r
1 2 3 4 5 6 7 89 1

m0
2
0
5
40

Rack A
m
m

40
7
OUT

30

m
m
m
1350 0mm Replace Pac king Ar ea
LA YO UT STORAGE REPLACE PACKING (CARTON BOX AREA)
P I C Dept.
PT. NI S EN CHEMIT ECIND ONE SIA
Production Layout

T86 T86 T86 T86

SW SW ORNAM ORNAM
PANEL PANEL ENT ENT
FR R/L RR R/L R L
T7Y RRPANEL NH900L
TE7 CTRPLRLWR R/ L NH167L NH167L

11
TE7 TG4 TG4
R R POCKET FR POCKET RR POCKET
TG1 FRGRILLE BPRLWRNH792L
TE7 RR DOOR R BEFORE PAINTING
T86GARN ASSYRRPLR K0R/LNH900L
TE7 RR DOOR R BEFORE PAINTING
T86GARN ASSYRRPLR K0R/LNH882L
TG4 FR DOOR R BEFORE PAINTING
T86 GARNASSYRRPLR K3 R/L NH900L
TG4 FR DOOR R BEFORE PAINTING
TG4 FR DOOR R BEFORE PAINTING T86 GARNASSYRRPLR K3 R/L NH882L

9
TE7 RR DOOR L BEFORE PAINTING TE7 FRPLRR/LNH167L
TE7 RR DOOR L BEFORE PAINTING
T86 FRPLRK0 R/L
TG4 FR DOOR L BEFORE PAINTING
T7Y TAIL GATELWR NH900L
TG4 FR DOOR L BEFORE PAINTING
T7Y TRUNKSIDELNH900L
TG4 FR DOOR L BEFORE PAINTING
T7Y TRUNKSIDER NH900L
PARTTRIAL AREA
T86 BASELWRRR DOORR
PARTTRIAL AREA
TG4 RRDOORL NH167L
PARTTRIAL AREA
4

PARTTRIAL AREA T86 BASELWRRR DOORL

TG4RRDOORR NH167L
TG4 TRUNKSIDELNH167L
TG4 TRUNKSIDERNH167L
T86BASELWRFR DOORR
T86BASELWRFR DOORL
TG4 FRDOORLAFTER PAINTING
TG4 FRDOORRAFTER PAINTING
TE7 RRDOORL AFTER PAINTING
TE7 RRDOORR AFTER PAINTING
OVER STOCK

6
OVER STOCK
OVER STOCKTRUNKSIDE2XS AFTERPAINT
WIP PARTSUZUKI

8
EMPTY BOX
WIP PARTSUZUKI
AREA

7
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Production Layout supplier

4
 Logo
Presentation Outline supplier

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Organization Chart – 3M3X supplier
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Presentation Outline supplier

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Part List – 3M3X supplier

Local
NO PART NO PART NAME Status Mold Maker C/F Maker Die Mold
Style 8
1 71124-3K6- K000 COVER, FR GRILLE Mfg New JSM Sunyu INA
2

10

11

12

NISSEN Develop 35 Part Number for 3M3X model

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Presentation Outline supplier

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Part Aknowledge supplier

10
Status
Different Item (New/Modify/Common)
Destination
No PART NO PART NAME
Mold/ Chuck QA
T86 3K6 Dies Robot Equip.
HPM HATC

13 N/A N N - ● ●

PANEL ORNAMENT PANEL ORNAMENT

NH-1071lL NH-1229L

14 N N - ● ●

N/A
15 N N - ● ●

Part Aknowledge 3M3X

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Part Aknowledge supplier

11
Status
Different Item (New/Modify/Common)
Destination
No PART NO PART NAME
Mold/ Chuck QA
T86 3K6 Dies Robot Equip.
HPM HATC

16 N N - ● ●

17 N N - ● ●
VIVID BLUE

18 N N - ● ●
VIVID RED

Part Aknowledge 3M3X

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Presentation Outline supplier

12

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Design Change Record supplier

Revise
No Part Name Part Number Keterangan
1 2 3 4
83700/50 3K6
12 LNG ASSY R/L, RR DOOR D/C Number 3K6AF0487 A2006340 A2101099 A2204833
K010M1
13

14

15

16

17

18

19

20

21
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Presentation Outline supplier

14

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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SAP / MCP supplier
2019 2021 2022 We are here
Item
9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HPM Event Min-E1 Min-E2 Min-E3 DAN-0 Min-E4 DAN HIN RYO M/P

HATC Event HIN RYO M/P

Februari
Delivery timing (AF) A Rank ( 121 ~ 150 Days )
18 08 15 28 02 15 19 18
Tooling Go (Request) GO0 GO1 GO2
Tooling Preparation

Dies/mold/ Mfg Mold at Local

T1 T2 T3
Jig & equipment T4 LT1 R1 M/P

Inspection Equipment Chuck Jig; C/F Repair & improve

Document Draft PQCT

I/S, C/S, SOP
I.S PQCT Docment
Full approve
SOP review

Dimension check
Spec test Update menyesuaikan
Spec test on progressschedule Spectest
model conductyang
and result berjalan
Q & D verification

MQS verification MQS Verification

Production line Line Prep

Man power training Skill matriks

Shibo & Color Shibo & Color

Audit supplier
2nd supplier prep QAV 2-4 delay development & massproduction

QAV QAV 2-2 QAV 2-3 QAV 2-4 QAV 2-5

Evaluation

Joint check Join Check Join Check

Join
Check
FMEA,PQCT, Kakotora
& 4M change verify All Related Document

2H/200U 2H/200U/HVPT
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Presentation Outline supplier

16

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
Shibo Report 3 WAYS MANAGEMENT
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supplier

Grain Instruction Try sheet Shibo go approval

Instruction for grain from shibo maker Try sheet Shibo Go approval

Shibo all part already finish 100%

Foto Actual Part 3 WAYS MANAGEMENT
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supplier

CVR FR GRILLE ARM CVR R/L RR DOOR (TSV) BASE LWR R/L RR DOOR

PULL POCKET R/L RR DOOR

GARN R/L FR FOG
GARN ASSY R/L RR DOOR LWR

ARM CVR R/L RR DOOR

GARN ASSY R/L FR PLR GARN ASSY R/L FR DOOR LWR

POCKET R/L RR DOOR

GARN ASSY R/L CTR PLR UPR
GARN ASSY R/L RR DOOR W-ARCH

BASE UPR R/L RR DOOR

GARN ASSY R/L RR PLR
Actual part already finish shibo 100%
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Presentation Outline supplier

19

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Document Quality supplier

PQCT Inspection Standard SOP Process 1 SOP Process 2

Inspection Check Sheet Lot No Display Visual Control ETC

Document quality already making and finish

 Logo
Presentation Outline supplier

21

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Inspection Equipment supplier

22

CF CF

CF RR DOOR

Jig Jig assy

Jig assy
painting
SOP Pengecekan Skill matrix
Jig go Jig go
etc
nogo nogo

Checking Fixture model 3M3X

etc
CR400
Schedule maintenance/ C/F Accuracy
Alat Ukur kalibrasi

Inspection equipment for part 3M3X already finish 100%

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Presentation Outline supplier

23

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Capacity supplier

24

format capacity calculation for new model HPM

3M3X.xlsx
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Presentation Outline supplier

25

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
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Man Power Preparation supplier

26
• Injection part only (part A, part B, etc)
Inspection Replace Final
Incoming Injection Delivery
Injection Packing Inspection

1 m/p 1 m/p 2 m/p 2 m/p 1 m/p 2 m/p

Total : XX M/P

• Injection + Painting + Assembly

Inspection Inspection
Incoming Injection Painting Assembly
Injection painting

1 m/p 1 m/p 2 m/p 7 m/p 3 m/p 5 m/p

Final Inspection
Delivery assembly
Inspection

Total : XX M/P
2 m/p 1 m/p 2 m/p

Man power is complete in every process

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Man Power Preparation supplier

27
• Injection + Assembly
Inspection Inspection Final
Incoming Injection Assembly
Injection assembly Inspection

1 m/p 1 m/p 2 m/p 2 m/p 2 m/p 1 m/p

Delivery
Total : XX M/P

2 m/p

Man power is complete in every process

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Man Power Preparation supplier

28

Incoming +
injection Assy
material

Scan Scan Scan

capture capture capture
foto foto foto
(jelas (jelas (jelas
terbaca) terbaca) terbaca)

Pada saat Pada saat Pada saat

Daftar hadir Daftar hadir Daftar hadir
training training training

Scan Scan Scan Scan Scan Scan

capture capture capture capture capture capture
(jelas (jelas (jelas (jelas (jelas (jelas
terbaca) terbaca) terbaca) terbaca) terbaca) terbaca)

Materi training Skill matrix Materi training Skill matrix Materi training Skill matrix

Man Power common Mass Production

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Man Power Preparation supplier

29

painting QC Delivery

Scan Scan Scan

capture capture capture
foto foto foto
(jelas (jelas (jelas
terbaca) terbaca) terbaca)

Pada saat Pada saat Pada saat

Daftar hadir Daftar hadir Daftar hadir
training training training

Scan Scan Scan Scan Scan Scan

capture capture capture capture capture capture
(jelas (jelas (jelas (jelas (jelas (jelas
terbaca) terbaca) terbaca) terbaca) terbaca) terbaca)

Materi training Skill matrix Materi training Skill matrix Materi training Skill matrix

Man Power common Mass Production

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Presentation Outline supplier

30

No Content
1 Production Layout
2 Organization Chart
3 Part List
4 Part Aknowledge
5 Design Change Record
6 SAP/MCP
7 Shibo Report
8 Document Quality
9 Inspection Equipment
10 Capacity
11 Manpower preparation
12 Treceability
13 2nd Supplier Control
 Logo
2 nd
Supplier supplier
2019 2021 2022 We are here
Item
9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
HPM Event Min-E1 Min-E2 Min-E3 DAN-0 Min-E4 DAN HIN RYO M/P

HATC Event HIN RYO M/P

Februari

18 08 15 28 02 15 18 19
Delivery timing (AF)
Delivery Part to NCI
Supplier Control

Audit New Model Audit Supplier Audit Supplier Audit Supplier

Audit Supplier
Audit for M/P Audit Supplier

Prepare Document Draft PQCT

I/S, C/S, SOP
PQCT
SOP review

Approve Document Docment

Full approve

Supplier :
1. XXXX (Audit 29 Jun 2022)
Daftar
C/S Audit Foto Genba 2. XXXX (Audit 29 Jun 2022)
Hadir

Result audit supplier XXXXX

 QAV 2-2 Result – PT. xxx 32/217

2nd Supplier Date of visit

Part Name
: 22 June 2022
: Adhesive Tape 3M3X
Part number :-
SUPPLIER : PT.XXXXXX  Development Safety Declaration Audit
1Manufacturing control plan No Item Control Verification Result
Control step 2nd,10 2
3rd supplier Mold, Machine, set up jig Manufacturing control plan
1 O

Part packing
9 3
Production ca-
standard 2
Mold, Machine, set up jig O
pacity

3
Production capacity ∆
Product Evalu- Control Process
ation
8 4

4
Control Process O
Inspection Trouble History
7
Equipment 5
Conclusion 6
FMEA
5
Trouble History O
Conclusion

6
FMEA O

7
Inspection Equipment ∆
Pending Item

Pending Item Due Date Status 8

Product Evaluation O

9
Part packing standard O
30 June 2022 ∆
10
Control step 2nd, 3rd supplier O

conclusion
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Document Summary supplier

33

QAV 2-2 QAV 2-3 QAV 2-4 QAV 2-5

NO DOCUMENT
Target Actual Target Actual Target Actual Target Actual
Complete
1 LPIS Approved  
approved
2 LP3S Plan
  
Approved
3 MCP Approved   
Final
4 Trouble History Draft Updated Updated approved
5 Tooling Schedule Plan
  Approved
Approved
6 Inspection STD Approved   
(C/F Concept)
7 Capacity prod. Draft Updated Updated Approved

8 FMEA Draft Updated Updated Approved

9 PQCT Draft Updated Updated Approved
10 Spec test / LP2PT Plan Final
Approved Updated Updated approved
11 Lot Control Plan
  Approved
Approved
12 Packing STD - Draft Updated Approved
 34

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