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Alternative Energy

BEE4163

Chapter 3
Photovoltaic(PV) and Wind
Principle
AGENDA
INTRODUCTION
CELLS, MODULES & ARRAY
PV PERFORMANCE
PV SYSTEM
OBJECTIVE

To recall the principles of photovoltaics

To identify the components of a


photovoltaic system
PV CELLS & COMPONENTS
Anatomy of a Solar Cell

The solar cell is the smallest unit of the PV system

There are two types of manufactured PV’s:

• Silicon cell or
• Amorphous silicon

PV cell has a thin layer of silicon 1/100th of an inch

Silicon is layered with other materials to create the


photoelectric reaction
PV CELLS & COMPONENTS

Anatomy of a Solar Cell

Boron is used for the positive layer

Phosphorus is used for the negative layer

Photons generated from the sun energize and


knock loose the extra phosphorus electron
which crosses the P/N junction to fill the hole
on the boron atom

The energy released in the process


produces .5 volt of direct current (DC)
PV CELLS & COMPONENTS
The Photovoltaic Effect

Phosphorus -
Boron +
PV CELLS & COMPONENTS
MANUFACTURING PROCESSES

The purest silicon structure comes from the


growth of a single crystal, monocrystalline,
cut in to thin wafers

Multiple crystals cast together and sliced into


thin wafers form polycrystalline structures

A chemical process that deposits silicon on a


substrate material like glass or stainless steel as a
thin film is referred to as amorphous
PV CELLS & COMPONENTS
MANUFACTURING PROCESSES

To improve PV efficiency and reduce cost, the


industry is using materials such as cadmium
telluride and gallium arsenide

Toxic and hazardous chemicals are used


in the PV manufacturing process

When a module is exposed to fire or an


explosion, trace chemicals can be released
into the atmosphere
PV CELLS & COMPONENTS
Monocrystalline

Modules have output capacities of 14 to 15%

Monocrystalline achieves the highest efficiency in


electric energy production

Its production cost is higher than other silicon types


Monocrystalline Silicon Modules

• Most efficient
commercially available
module (11% - 14%)
• Most expensive to
produce
• Circular (square-round)
cell creates wasted
space on module
PV CELLS & COMPONENTS
Polycrystalline

Pure molten silicon is cast into molds, then


sliced into wafers, doped and assembled

Polycrystalline is lower in
conversion efficiency
compared to Monocrystalline,
averaging about 12 to 14%
output capacity

Installation of polycrystalline
modules on a rack system.
Polycrystalline Silicon Modules

• Less expensive to make


than single crystalline
modules
• Cells slightly less
efficient than a single
crystalline (10% - 12%)
• Square shape cells fit
into module efficiently
using the entire space
PV CELLS & COMPONENTS
Amorphous

Made by vaporizing silicon and depositing it


on a glass, steel or flexible surface

Some are flexible and are able to be rolled


and used for remote electricity generation

The flexibility of amorphous technology allows


it to be used in a wider range of applications
PV CELLS & COMPONENTS
Amorphous

Production costs less than other


production techniques, but the output
capacity, is reduced to 5 to 7%

A square foot of amorphous silicon


averages about 5 watts, monocrystalline
or polycrystalline average about 10 watts
per square foot
Amorphous Thin Film
• Most inexpensive
technology to produce
• Metal grid replaced with
transparent oxides
• Efficiency = 6 – 8 %
• Can be deposited on
flexible substrates
• Less susceptible to
shading problems
• Better performance in low
light conditions that with
crystalline modules
Efficiency of solar cell
Efficiency of Production
Material Efficiency in Lab (%)
Cell (%)

Monocrystalline Silicon About 24 14-17

Polycrystalline Silicon About 18 13-15

Amorphous Silicon About 13 5-7


Conversion Efficiency of
Module

Single crystal 10 - 17%


Crystalline
Silicon Poly crystalline 10 - 13%
Semiconductor
Non-crystalline Amorphous 7 - 10%
Solar Compound
Cell Semiconductor
Gallium Arsenide (GaAs) 18 - 30%

Dye-sensitized Type 7 - 8%
Organic
Semiconductor Organic Thin Layer Type 2 - 3%

Electric Energy Output


Conversion Efficiency = x 100%
Energy of Insolation on cell
PV module
• I-V characteristic
• Power characteristic
• Temperature characteristic
• Module efficiency
I-V characteristic
Power characteristic
Temperature characteristic
Factors of module performance

• Modules are rated in DC Watts at STC (all manufacturers)


• Increasing Module Temperature Decreases Power (Temperature
Factor)
• Particulate build up (Soiling)
• System wiring and module output difference decrease (System
Wiring/Module Output Differences Factor)
• Inverter conversion losses
• Solar Module Tilt Angle (how much sun is shining on the module?)
• Solar Module Compass Direction (how much sun is shining on the
module based on the direction the system is facing)
• Sun Hours (how much sun is shining on the module based on the
amount of sunlight for the particular location)
PV array connection

Parallel Connection

Series Connection
Shading on Modules
• Depends on orientation of internal module
circuitry relative to the orientation of the
shading.
• SHADING can half
or even completely
eliminate the output
of a solar array!
Selecting the Correct Module

 Practical Criteria
– Size
– Voltage
– Availability
– Warranty
– Mounting Characteristics
– Cost (per watt)
Current-Voltage (I-V) Curve
Voltage Terminology
 Nominal Voltage
– Ex. A PV panel that is sized to charge a 12 V battery, but
reads higher than 12 V)
 Maximum Power Voltage (Vmax / Vmp)
– Ex. A PV panel with a 12 V nominal voltage will read 17V-
18V under MPPT conditions)
 Open Circuit Voltage (Voc )
– This is seen in the early morning, late evening, and while
testing the module)
 Standard Test Conditions (STC)
– 25 º C (77 º) cell temperature and 1000 W/m2 insolation
Effects of Temperature

 As the PV cell
temperature
increases above 25º
C, the module Vmp
decreases by
approximately 0.5%
per degree C
Effects of Shading/Low Insolation

 As insolation
decreases
amperage
decreases while
voltage remains
roughly constant
Other Issues

 Surface temperature can be measured using


laser thermometers
 Insolation can be measured with a digital
pyranometer
 Attaching a battery bank to a solar array will
decrease power production capacity
Tools

Surface
Insolation Temperature

Pyranometer Laser Thermometer


Maximum power and fill factor
• The power delivered to the load is Pout = I’V’ the area
bound by I- and V-axes and the dashed lines.
• Maximum power delivered  by changing R  max area
when I’ = Im and V’ = Vm.
I mVm
• The fill factor FF, FF  FF range is 70 – 80%
I scVoc
I (mA)
FF is a measure of the closeness of the
solar cell I-VVcurve
Voc to the rectangular shape
Light 0 V
I 0.2 0.4 0.6

I-V for a solar cell under an


V illumination of 600 Wm-2.
–10 Slope = – 1/R
Operating Point
R I
I Isc= –Iph The Load Line for R = 30 ž
P (I-V for the load)
–20

(a) (b)

(a) When a solar cell drives a load R, R has the same voltage as the solar cell
but the current through it is in the opposite direction to the convention that
current flows from high to low potential. (b) The current I and voltage V in
the circuit of (a) can be found from a load line construction. Point P is the
operating point (I, V). The load line is for R = 30 ž .
© 1999 S.O. Kasap, Optoelectronics (Prentice Hall)
6.4 Open circuit voltage A solar cell under an illumination of 100 W m-2 has a short circuit current
Isc of 50 mA and an open circuit output voltage Voc, of 0.55V. What are the short circuit current and
open circuit voltages when the light intensity is halved?
Solution
The short circuit current is the photocurrent so that at
I2  
 50 W m 2 
   50 mA
Isc2  Isc1 2 = 25 mA
I1  
100 W m 
Assuming n1, the new open circuit voltage is
nk BT  I 
Voc2  Voc1  ln  2  0.55 10.0259ln0.5 = 0.508 V
e I1 
Assuming n2, the new open circuit voltage is

= 0.467 V
PV CELLS & COMPONENTS
The Photovoltaic System Includes

Modules/Array (Tiles or Shingles)

Optional Batteries

Battery Controller

Inverter

Mounting Systems
PV CELLS & COMPONENTS
Photovoltaic Modules

PV cells connected in series and parallel –


the voltage and amperage is accumulated to
achieve the desired electrical output

Photovoltaic cells connected


together form a PV module

Weather-proof electrical connections


connect modules together

In rare occasions junction boxes can overheat


and can lead to roof damage and potential fire
PV CELLS & COMPONENTS
Photovoltaic Modules

Modules have a variety of sizes and rated


output, with the standard size module at 24-
volts, consisting of 72 solar cells

An average size crystalline module weighs


between 30 and 35 pounds

Photovoltaic panels have no moving parts and


require little maintenance
PV CELLS & COMPONENTS
Photovoltaic Array

Two or more modules connected


together form a photovoltaic array

Residential system outputs of


600 volts are not uncommon

The average household in California uses


about 6,500 kilowatt-hours per year
PV CELLS & COMPONENTS
Photovoltaic Array
The modules wired together in series to accumulate
voltage, and the strings are wired together in parallel to
Increase amperage, collectively they form the array

Array in Series and Parallel


PV CELLS & COMPONENTS
Photovoltaic Array

A PV system in the 3 to 4 kilowatt range would


meet most homeowner’s electricity needs

A 30 module array would operate at over


4,000 watts and weigh approximately 900
to 1,050 pounds

This weight spread equally over a 420 square


foot area of the roof would result in a roof
weight load of 2.5 pounds per square foot
PV CELLS & COMPONENTS
Photovoltaic Tiles and Shingles

PV tiles or shingles can be integrated


into the home’s roof covering

It takes more time, wiring individual


tiles or shingles together

PV tile or shingle roofing system


is less obtrusive but costs more

In High Fire Hazard Severity Zones, roofing


systems must meet Class A of Title 24 CCR
PV CELLS & COMPONENTS
Photovoltaic Tiles and Shingles

Some
manufacturers of
PV roofing tiles
have tested their
products and meet
the standard for
Class A roofing

Manufacturers of PV shingles have


achieved a Class A rating by using
a fire resistant underlayment
beneath the PV shingles
PV CELLS & COMPONENTS
Batteries

Lead acid batteries are used


to store PV-generated electricity

Batteries are used in off-grid PV systems,


although battery back-up can be used in
grid-connected applications

Without batteries, a grid-tied PV system


cannot provide PV electricity when the utility
grid is not energized
PV CELLS & COMPONENTS
Batteries

Pinnacles National Monument in California installed a 9.6-


kilowatt photovoltaic system. It eliminates the fuel bill for a
diesel generator that produced 143 tons of carbon.
PV CELLS & COMPONENTS
Batteries

A battery is an electrochemical cell

The electrical potential between the


positive and negative electrodes is about 2
volts direct current (DC)

The battery can off-gas oxygen from the


positive electrode and hydrogen from the
negative electrode

Escaping gases are highly flammable, sparks


and open flames are not allowed near the batteries
PV CELLS & COMPONENTS
Batteries

Like the PV modules,


batteries are wired in
series and parallel to
provide the voltage and
amperage necessary for
the operation of the
electrical system
PV CELLS & COMPONENTS
Battery Charge Controllers

To keep battery charge levels in check, a


charge controller is used in the PV system

The battery charge controller prevents over


charging reducing the danger of off-gassing

Many controllers also protect the battery from


over-discharges as well
PV CELLS & COMPONENTS
Battery Charge Controllers

Battery charge controllers are found in off-grid systems


and grid-tied systems that have a battery back-up.
PV CELLS & COMPONENTS
PV Inverters

The PV array, batteries and charge controllers


all function on direct current (dc)

Most household appliances run on alternating


current (ac)

The inverter changes the direct current to


alternating current at 60 hz
PV CELLS & COMPONENTS
PV Inverter

This sine wave inverter is


used on a grid-tied system.

A look inside an inverter during the installation process.


PV CELLS & COMPONENTS
PV Inverters

There are three types of inverters; square


wave, modified square wave and sine wave

Sine wave inverters produce a high quality


waveform used to operate sensitive electrical
equipment

Sine wave inverters are required for grid-tied


PV systems

Grid-tied inverters are designed to shut down


when there is no grid power
PV CELLS & COMPONENTS
Mounting Systems

PV modules can be
mounted directly on the
roof, in many cases
specialized roof racks lift
the array from the roof
deck allowing air to
circulate under the
modules.

Many PV
systems are
designed to
withstand 80 mile
per hour winds.
PV CELLS & COMPONENTS
Mounting Systems

PV systems can also be


mounted on the ground using
customized racks, or they can
be mounted on poles.
PV CELLS & COMPONENTS
Other Solar Technologies

Two solar hot water


panels are on the
left of this roof and
44 modules of this 7
kw PV array on the
right of this 3,000
sq. ft. home. The
system is backed-up
with a generator.

Solar thermal panels (solar water heating collectors) are


used to heat water for the swimming pool or for domestic
hot water
The long rectangular panel at the bottom of
this array is a solar water heating panel.
PV CELLS & COMPONENTS
Other Solar Technologies

Skylights are a function of passive solar


design, allowing natural light to enter the
interior of the building

A skylight with integrated


photovoltaic will have a
distinctive amorphous
rectangular pattern in the
glass
PV CELLS & COMPONENTS

Photovoltaic
Identification

PV panels are
Distinctive: making
them relatively
easy to recognize
when you know what
to look for!
SUMMARY

The greatest danger for emergency responders


is the lack of PV knowledge needed to safely
operate around this emerging technology

This section provided you with an


introduction to the photovoltaic system

Identification of the PV array and all the related


components is critical in an emergency response
PV Wiring
Series Connections

 Loads/sources wired in series

– VOLTAGES ARE ADDITIVE


– CURRENT IS EQUAL
Parallel Connections
 Loads/sources wired in parallel:

– VOLTAGE REMAINS CONSTANT


– CURRENTS ARE ADDITIVE
Wiring Introduction

 Should wire in Parallel or


Series?
Wire Components

 Conductor material = copper (most common)


 Insulation material = thermoplastic (most common)

 Wire exposed to sunlight must be classed as


sunlight resistant
Color Coding of Wires
 Electrical wire insulation is color coded to designate its
function and use
Alternating Current (AC) Wiring Direct Current (DC) Wiring
Color Application Color Application
Black Ungrounded Hot Red (not NEC req.) Positive
White Grounded White Negative or
Conductor Grounded
Conductor
Green or Bare Equipment Green or Bare Equipment
Ground Ground
Red or any Ungrounded Hot
other color
Cables and Conduit

 Cable: two or more insulated conductors having an


overall covering

 Conduit: metal or plastic pipe that contains wires


Wire Size

 Wire size selection based on two criteria:


– Ampacity
– Voltage drop

 Ampacity - Current carrying ability of a wire

 Voltage drop: the loss of voltage due to a wire’s


resistance and length
Safety Considerations

 Unsafe Wiring
– Splices outside the box
– Currents in grounding conductors
– Indoor rated cable used outdoors
– Single conductor cable exposed
– “Hot” fuses
Safety Equipment
 Disconnects  Overcurrent Protection
Grounding

 Provides a current path for


surplus electricity to travel too
(earth)
Solar Site & Mounting
Part 6: Learning Objectives

 Understand azimuth and altitude


 Describe proper orientation and tilt angle for
solar collection
 Describe the concept of “solar window”
 Evaluate structural considerations
 Pros and cons of different mounting
techniques
Site Selection – Panel Direction

 Face true
south
 Correct for
magnetic
declination
Altitude and Azimuth
Sun Chart for 40 degrees N Latitude
Solar Pathfinder

 An essential tool in finding a good site for


solar energy is the Solar Pathfinder
 Provides daily, monthly, and yearly solar
hours estimates
Site Selection – Tilt Angle

Max performance is
achieved when panels
are perpendicular to the
sun’s rays

Year round tilt = latitude


Winter + 15 lat.
Summer – 15 lat.
Solar Access

 Optimum Solar Window 9 am – 3 pm

 Array should have NO SHADING in this


window (or longer if possible)
General Considerations
 Weather characteristics
– Wind intensity
– Estimated snowfall
 Site characteristics
– Corrosive salt water
– Animal interference
 Human factors
– Vandalism
– Theft protection
– Aesthetics
General Considerations Continued

 Loads and time of use


 Distance from power conditioning equipment
 Accessibility for maintenance
 Zoning codes
Basic Mounting Options

 Fixed
– Roof, ground, pole
 Integrated
 Tracking
– Pole (active & passive)
Pole Mount Considerations

 Ask manufacturer for wind loading


specification for your array
– Pole size
– Amount of concrete
– Etc.
 Array can be in close proximity to the house,
but doesn’t require roof penetrations
Tracking Considerations

 Can increase system performance by:


– 15% in winter months
– 30% in summer months

 Adds additional costs to the array


Passive Vs. Active

Active:
– Linear actuator
motors controlled by
sensors follow the
sun throughout the
day
Passive Vs. Active

Passive:
– Have no motors,
controls, or gears
– Use the changing
weight of a gaseous
refrigerant within a
sealed frame
member to track the
sun
Roof Mount Considerations

 simple and cheap to


install
 offer no flexibility in
the orientation of
your solar panel
 can only support
small photovoltaic
units.
Roof Mount Considerations
 Penetrate the roof as little as possible
 Weather proof all holes to prevent leaks
– May require the aid of a professional roofer
 Re-roof before putting modules up
 Leave 4-6” airspace between roof and
modules
 On sloped roofs, fasten mounts to rafters not
decking
Building Integrated PV
Costs
Solar Energy System

 $10,000-$15,000 1 kW system
 $16,000-$20,000 2 kW system
 $35,000-$45,000 5 kW system
 About half the power for a conventional home
Solar Hot Water System
 usually between $5,000 to $6,000
Solar Energy Incentives
 Tax credits and deductions
– 30% tax credit
 Local & state grant and loan programs
 PA Alternative Energy Investment Fund
– Pennsylvania Sunshine Program
 35% rebate
Further Information on Incentives

 www.sedacog.erc.org
– SEDA COG
 www.desireusa.org
 www.solarpowerrock.com/pennsylvania
Energy Efficiency
Part 7: Learning Objectives

 Identify cost effective electrical load reduction


strategies
 List problematic loads for PV systems
 Describe penalties of PV system components
 Explain phantom loads
 Evaluate types of lighting; efficiency
comparison
1. Conservation

2. Efficiency

3. Renewable Energy
Practical Efficiency Recommendations

 For every $1 spent on energy efficiency, you save


$3-$5 on system cost
 Start with your load use:
– Do it efficiently
– Do with less
– Do without
– Do it while the sun shines
Improving Energy Efficiency in the
Home

 Space Heating:
Domestic hot water heating
– Solar thermal
Insulation
– Passive solar design
Propane/natural gas
– Wood
On demand
stoveshot water
– Propane
– Solar hot water
– Radiant Floor/ baseboard
– Efficient windows
Improving Energy Efficiency in the
Home

 Washing machines
Cooling
– Ceiling fans
Energy efficient front loading machine
– Window shades
– Insulation
– Trees
– Reflective attic cover
– Attic fan
Phantom Loads
Phantom Loads

 Cost the United States:


– $3 Billion / year
– 10 power plants
– 18 million tons of CO2
– More pollution than 6 million cars
 TV’s and VCR’s alone cost the US $1
Billion/year in lost electricity
Lighting Efficiency

 Factors effecting light efficiency


– Type of light
– Positioning of lights
– Fixture design
– Color of ceilings and walls
Incandescent Lamps
 Advantages
Disadvantages
– Low efficiency
Most common
– Least life
Short expensive
~ 750 hours
– Pleasing light

Electricity is conducted through a filament which resists


the flow of electricity, heats up, and glows
Efficiency increases as lamp wattage increases

FROM THE POWER PLANT TO YOUR HOME


INCANDESCENT BULBS ARE LESS THAN 2%
EFFICIENT
Fluorescent Bulbs

 Less wattage, same amount of lumens


 Longer life (~10,000 hours)
 May have difficulty starting in cold
environments
 Not good for lights that are repeatedly turned
on and off
 Contain a small amount of mercury
Light Emitting Diode (LED) Lights

 Advantages
Disadvantages
– Expensive efficient
Extremely (although prices are decreasing steadily)
– Long
A relatively
life (100,000
new technology
hours)
– Rugged
– No radio frequency interference
Ready for a field tour?
 Questions?
If you are interested in anything you have seen today
and would like to get involved, please contact any
member of the Solar Scholars team:
Barbara Summers or Brian Chiu
(bls030@bucknell.edu or bc021@bucknell.edu)
Solar Scholars Website

http://www.bucknell.edu/x20303.xml
The END

 Thank you for participating in this lecture


series

 Now lets go out into the field and take a look


at the systems that we have already
installed.
Batteries
Grid-Tied System

 Advantages
– Low: Easy to install
(less components)
– Grid can supply
power

 Disadvantages
– No power when grid
goes down
Part 4: Learning Objectives

 Battery basics
 Battery functions
 Types of batteries
 Charging/discharging
 Depth of discharge
 Battery safety
Batteries in Series and Parallel

 Series connections
– Builds voltage
 Parallel connections
– Builds amp-hour capacity
Battery Basics

The Terms:
 Battery
 A device that stores electrical energy (chemical energy to
electrical energy and vice-versa)
 Capacity
 Amount of electrical energy the battery will contain
 State of Charge (SOC)
 Available battery capacity
 Depth of Discharge (DOD)
 Energy taken out of the battery
 Efficiency
 Energy out/Energy in (typically 80-85%)
Functions of a Battery

 Storage for the night


 Storage during cloudy weather
 Portable power
 Surge for starting motors

**Due to the expense and inherit inefficiencies of batteries it is


recommended that they only be used when absolutely necessary (i.e.
in remote locations or as battery backup for grid-tied applications if
power failures are common/lengthy)
Batteries: The Details

Types:
 Primary (single use)
 Secondary (recharged)
 Shallow Cycle (20% DOD)
 Deep Cycle (50-80% DOD)
Charging/Discharging:
 Unless lead-acid batteries are charged up to 100%, they will loose
capacity over time
 Batteries should be equalized on a regular basis
Battery Capacity

Capacity:
 Amps x Hours = Amp-hours (Ah)
100 amps for 1 hour
100 Amp-hours = 1 amp for 100 hours
20 amps for 5 hours

 Capacity changes with Discharge Rate


 The higher the discharge rate the lower the capacity and vice versa
 The higher the temperature the higher the percent of rated capacity
Rate of Charge or Discharge

Rate = C/T

C = Battery’s rated capacity (Amp-hours)


T = The cycle time period (hours)

Maximum recommend charge/discharge rate =


C/3 to C/5
Battery Safety

 Batteries are EXTREMELY DANGEROUS; handle with


care!
– Keep batteries out of living space, and vent battery
box to the outside
– Use a spill containment vessel
– Don’t mix batteries (different types or old with new)
– Always disconnect batteries, and make sure tools
have insulated handles to prevent short circuiting
Grid-Tied System
(With Batteries)

 Complexity
– High: Due to the
addition of batteries
 Grid Interaction
– Grid still supplements
power
– When grid goes down
batteries supply power
to loads (aka battery
backup)
Controllers & Inverters
Grid-Tied System

 Advantages
– Low: Easy to install
(less components)
– Grid can supply
power

 Disadvantages
– No power when grid
goes down
Part 5: Learning Objectives

 Controller basics
 Controller features
 Inverter basics
 Specifying an inverter
Controller Basics

Function:
 To protect batteries from being overcharged

Features:
 Maximum Power Point
Tracking
– Tracks the peak
power point of the
array (can improve
power production by
20%)!!
Additional Controller Features

 Voltage Stepdown Controller: compensates for differing


voltages between array and batteries (ex. 48V array
charging 12V battery)
– By using a higher voltage array, smaller wire can be
used from the array to the batteries
 Temperature Compensation: adjusts the charging of
batteries according to ambient temperature
Other Controller Considerations

 When specifying a controller you must consider:


– DC input and output voltage
– Input and output current
– Any optional features you need
 Controller redundancy: On a stand-alone system it might
be desirable to have more then one controller per array in
the event of a failure
Inverter Basics

Function:
 An electronic device used to convert direct current (DC)
electricity into alternating current (AC) electricity
Drawbacks:
 Efficiency penalty
 Complexity (read: a component which can fail)
 Cost!!
Specifying an Inverter

 What type of system are you designing?


– Stand-alone
– Stand-alone with back-up source (generator)
– Grid-Tied (without batteries)
– Grid-Tied (with battery back-up)
 Specifics:
– AC Output (watts)
– Input voltage (based on modules and wiring)
– Output voltage (120V/240V residential)
– Input current (based on modules and wiring)
– Surge Capacity
– Efficiency
– Weather protection
– Metering/programming

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