SUMMER INTERNSHIP SEM-8

NAME- sanskar pithadia

COMPANY NAME- vallabha engineers pvt ltd

ENROLLMENT NO- 200150119528

DECIPLIN – B.E mechanical

BRANCH- mechanical

COLLAGE NAME- government engineering collage bhuj

CONTROL PANEL OF CNC MACHINE
•Firstof all i started observing the cnc
machine and how operators works what
things they do on regular basis.
•The most used thing in cnc machine by

the operators is control panel of machine

•In control panel there are a lot of

keys(buttons) which are use for operate

the machine .
•There are several buttons and i don't

know anything about it.

 CONTROL PANEL OF CNC
MACHINE
•One of the operator is tell me about the
control panel and about those keys and what
is the use of it.
•And some of the function he shows me

practically. Ex. AUTO,JOG,MD1,COOLANT

ON,COOLANT OFF,RAPID
•And by the period of time i learn those key

functions.
Control panel
 Work instructions
• There are several instructions are followed
before work on cnc machines.
 And those instructions are
 Check the lubricant level
 Coolant level
 The gauges and instruments are carried
 Then on the machine
 Check the feed of chuck and turret before use.
 How to start the machine
 The operator shows me first we have to start
the main switch.
 And 2 is we have to start the stabilizer because
the stabilizer is very important for machine for
stabilize the voltage of power.
 The turn on the switch of machine.
 After that release the switch of emergency stop.
 The press the start button.
 Basic knowledge of working in cnc

 First the programme is made in computer or

manually then clamp the job in chuck
 start the programme and then check it if its not
match the dimensions we want then
 Make changes in programme and then again
run it when we get our results that we want .
 Then continue the production clamp the job
start the cycle then declamp the job ,checks it
and place it other side then take other work
piece. that's how cycle runs .
 Control panel-2
 to learn easily i divided the control panel in two
parts
 The first one is different commands and other
settings
 And the second ne is for writing the programme
and other functions related to the programme and
the screen
 In this panel you can see the alphabets A to Z
which is use for writing and also some of its are use
in programme for other things like t indicates tools
G indicates about g codes n is for block sequences.
 Control panel-2
 In control panel 2 there are some managing
keys which we use for some command which
we can see on screen .
 there are list of things you can do with this
control panel Ex. writing program use
functions on screen .
 Control panel-2


  A to Z (Address key ) -  This key is used to type the

address code into the program

  NUMBER KEYS - These keys allow numeric entry.

Normally located close to the letter                             

  EOB KEY - This key is used when complete the one

block with a symbol at the end(;) .

  CAN KEY -This KEY is used to cancelled the missed

code while typing the program
 Control panel-2
  DELETE KEY - This key is used to remove the code or
block from the program.

 INSERT KEY - This key is used to put the typed code

into the program in write mode .

 ALTER KEY - This key is used to replace the other code

with the one in the program.

   SHIFT KEY - This key is used to hold the lowercase

letter on the address key .
             
 Control panel-2
 INPUT TAB - This key is used to input the parameter of
offset or setting.
  
 CURSOR UP /DOWN KEY - This key is used to move
the cursor up & down within the programme
           
 PAGE UP/ DOWN KEY - If the program is of multiple
pages, then this key is used to  jump to the top or bottom
page.

 RESET KEY - This key is used to clear the alarm when

typing a program.  
 G code and M codes
 Cnc machine’s all kide of functions are base on
g codes and m codes
 G codes means geometry codes it’s the
alphanumeric format the system uses to tell the
parts what to do. it indicates where to start
how to move and when to stop.
 Ex.G00= rapidmovement,g01=linear movement
,g02=uses for circular movements at a feed.
 G code and M codes
 M codes means muscellaneous codes it’s the
machine control language that controls overall
program.
 M codes directs machine’s actions.
 For example M6=tool change ,m02 and mo3=
spindle rotation clockwise and anti clockwise.
 By the use of this codes we can write several
programs. From this we can say that this is the
languagefor cnc and vmc machine
 General procedure for writing a cnc
programme
 There are 6 steps are considered for writing a
programme in cnc . We broadly discuss about
it.
 Step one: Determine the machining operation
to be performed.
 For simple workpieces, the required machining
operations may be easily determined. But as
the complexity increases, so does the difficulty
of isolating all the work that must be done in a
given operation.
 General procedure for writing a cnc
programme
 The company's process route table usually does not
have general instructions, such as "complete all milling
and hole machining", which does not help. It is left to
the programmer to find all surfaces that must be
machined. For complex graphics with multiple views
distributed across multiple pages, this is not an easy
task.
One way to identify machined surfaces is to use colored
pens and mark working copies of engineering drawings.
The other is to create a list of machined surfaces and
related cutting tools. Both techniques can help you
avoid missing anything when creating programs.
 General procedure for writing a cnc
programme
 Step two: Determine the processing sequence.
 The sequence of processing operations is critical. A
common rule of thumb is to rough-machine everything
before completing any operations. If you violate this rule,
you may not be able to consistently produce acceptable
artifacts. It is easy to forget something in a complicated
process. It is recommended to use a series of action plan
forms, the title of which can include:
 ,Instructions,Cutting tool name (cutting tool components
are listed separately),Tool station number,Spindle
speed,Feed rate,Notes/questions for this step
 General procedure for writing a cnc
programme
 The completed form will become a written
version of the program. Anyone who sees it in
the future will know exactly what the program
is doing.
 If you doubt whether the selected process is
feasible, you can share it with others in the
company for confirmation. Use it as a checklist
when developing programs to avoid forgetting
something.
 General procedure for writing a cnc
programme
 Step three: Perform mathematical operations.
 The idea here is to avoid breaking ideas when
programming for calculations. During manual
programming, the coordinates required by the
program must be calculated.
 Even if a CAM system is used, the cutting
conditions (speed and feed) will be calculated.
The coordinates can be recorded separately or
written on the working copy of the engineering
drawing. Speed and feed can also be recorded in
the aforementioned schedule.
 General procedure for writing a cnc
programme
 Step four: Consider the fixture.
 Workpiece fixtures may affect the way you
create CNC programs. Examples include the
orientation of the fixture on the table, the
clamps that must be avoided, the positioning
surface, and the jaw configuration of the three-
jaw chuck.
 Only by clearly understanding how to fix the
workpiece in the settings, can you create an
acceptable CNC program.
 General procedure for writing a cnc
programme
 Step five: Consider using cutting tools.
 The cutting conditions are directly related to the cutting
tool you will use, and as mentioned above, it should be
recorded in the planning table. There may also be rigidity
or clearance problems. If you know that the milling cutter
will perform a powerful roughing operation, you must
keep it as short as possible.
 Conversely, the drill bit may have to penetrate the casting
to reach the surface where the hole must be machined. The
notes included in the schedule can highlight all special
considerations you should keep in mind when
programming and providing installation instructions.
 General procedure for writing a cnc
programme
 Step six: Write the document.
 It is as if the CNC program has been created to develop
settings and production and operation documents.
Thinkers and operators must do the preparation work
when they perform their work, and you may find that you
can do something to help them in the program. Is the
fixture set acceptable?
 If so, can you include the G10 command in the program to
retain/enter the program zero assignment into the fixture
offset? Do you need trial processing? If so, can probes be
used to automate the process? Develop documents in
advance to help employees answer these questions.
Thank you