CHEMLOG 2016 :::

Supply Chain & Logistics

Best Practices :

Green & Technology enabled

Sustainable Supply Chain for
Chemicals & Petro Chemical Industry
 Intl Conference on Logistics & Supply Chain for Chemicals &
Petrochemicals ::: Sustainable Packaging

Key take-away’s on Sustainable Packing Solutions

• Increased Customer appreciation to higher SC Green Quotient
– Marginal Cost increase at switch-over with big ticket saving’s commitment
– Customer’s (limited) readiness to co-share cost
• Bar Code/QR Code/ RFID/ RTLS Technology as Green enablers
• Standardization of Packing Assets, Technology driven Packing
Asset’s Exchange for Asset use by Regd Service Providers & Tax
compliant Transaction mgmt are gaining ground (way of life)
• Bio-degrading & Re-usable Packing material is becoming a norm
• Innovation in Material/Product, Process & End-2-End Solutions
will drive India’s Packaging (growth) & our contribution to Globe
• Designs from matured markets blended with Traditional Indian
Packing methods will influence Packing concepts for India &
World
2
FLEXOL Packaging (India) Limited (JV of TVS Logistics Services Limited) www.flexol.in
 Intl Conference on Logistics & Supply Chain for Chemicals &
Petrochemicals ::: Sustainable Packaging

Essence of Solution currently proposed

• Pallat-ization of Poly Owen bags to one of India’s Large Manufacturer
– QR Code affixed Re-usable Pine wood Pallets/ Pallet Collars

• Managing Returnable Packing Assets for one of India’s Large Paint

Manufacturer
– RFID Tag affixed Re-usable Steel Containers incl RTLS Technology for Asset
Tracking, Real time Content visibility & location of Truck carrying it

3
FLEXOL Packaging (India) Limited (JV of TVS Logistics Services Limited) www.flexol.in
 Intl Conference on Logistics & Supply Chain for Chemicals &
Petrochemicals ::: Sustainable Packaging
Essence of Solution currently proposed
• Pallat-ization of Poly Owen bags to one of India’s Large Manufacturer
– QR Code affixed Re-usable Pine wood Pallets/ Pallet Collars

4
FLEXOL Packaging (India) Limited (JV of TVS Logistics Services Limited) www.flexol.in
 Fitment Trail – Outcome & Learning's

CURRENT PROPOSED

Stuffing Plan
 CONTAINER ID: 6500mm X 2200 mm X 2800 mm
 CONTAINER ID: 6500mm X 2200 mm X 2800 mm
 No. of boxes in a container : 24 Nos  No. of boxes in a container : 24 Nos
 No. of Bags per box : 2 Nos  No. of Bags per box : 2 Nos
 No. of Parts per box : 3900 Nos  No. of Parts per box : 3900 Nos
 No. of Bags per container : 48 Nos  No. of Bags per container : 48Nos
 No. of Parts per container : 93600 Nos  No. of Parts per container :93600 Nos

Proposed Solution Cycle Days Calculation

15 Days Inventory
3 Days Up Transit 120 Pallet Box Sets
2800mm
3 Days Down Transit
7 Days Empty Pallet Collar Set accumulation
28 Total Days Per Cycle
Pallet Box Calculation
3 bundles of 1300 Bags = 3900 Bags in a Pallet Collar
24 Pallet Box X 2 Trucks Daily X 28 Cycle Days = 1344
Pallet Box in a Loop
Empty Pallet Box Return 6500 mm

120 Pallet Box Sets

FLEXOL Packaging (India) Limited (A Subsidiary of TVS Logistics Services Limited) www.flexol.in
 Intl Conference on Logistics & Supply Chain for Chemicals &
Petrochemicals ::: Sustainable Packaging
Essence of Solution currently proposed
• Managing Returnable Packing Assets for one of India’s Large Paint
Manufacturer
– RFID Tag affixed Re-usable Steel Containers incl RTLS Technology for Asset
Tracking, Real time Content visibility & location of Truck carrying it

LIQUID BULK CONTAINER

Empty Stack
Value for Discharge
Liner Tamper Latch Filling Bridge

Collapsed

SOLID / POWDER BULK CONTAINER

6
FLEXOL Packaging (India) Limited (JV of TVS Logistics Services Limited) www.flexol.in
Appreciate your attention… FLEXOL Team @ your Service
 THANK YOU
Seshadri Mukundan
mukundan@flexol.in