QUALITY INSPECTION SKILL

RULES :
1. Disediakan 1 Set leaf spring dan coil spring
2. Tim mengambil undian untuk mendapatkan item
inspeksi apa pada IRS yang akan diukur (1 tim
Form : ISP-3002 Assy
Rev : 0 INSPECTION RECORD SHEET
5 item inspeksi) -> Terdapat 2 IRS (Leaf
Spring & Coil Spring)
Date : 20.12.2018
Proses : ASSEMBLING LINE Kondisi Alat ukur
Roll Meter OK / NG
Type Prod. : _____________________ Qty OK : Acuan Kerja : Caliper OK / NG
Part No. : _____________________ Lot No. : _______ Qty NG : Drawing Rev : Gauge OK / NG

3. Tim melakukan 5 item inspeksi (Based on undian)

INSTRUMENT & SAMPLE
No ITEM PENGECEKAN STANDARD JUDGEMENT
KONDISI ALAT UKUR V1 V2 V3
A PENATAAN (SET UP)
1 Jumlah Leaf ( * ) Visual Pcs. OK NG

dengan alat ukur/ alat bantu yang sudah

Box Gauge / P. ± OK NG
2 Dimensi Center Grinding OK / NG
Width Gauge L. ± OK NG

Drawing
: OK NG
3 Bentuk dan Dimensi Silencer Caliper OK / NG
: OK NG

disediakan, dan ditulis pada IRS Leaf Spring &

: OK NG
Dimensi & Jenis Caliper & : OK NG
4 OK / NG
Interleaf / Shimcaster / Spacer Visual : OK NG
: OK NG

Coil Spring dengan acuan standart pada drawing

: OK NG
Caliper &
5 Bentuk dan Dimensi Klip OK / NG : OK NG
Visual
: OK NG
Klip Main : mm OK NG
6 Jarak Klip ke Ujung Leaf ( * ) Linier Scale OK / NG

4. Waktu pengecekan selama 5 menit

Klip Helper : mm OK NG
7 Jarak Silencer / Grove Ke Ujung Leaf ( * ) Linier Scale OK / NG mm OK NG
8 Dimensi Center Bolt Caliper OK / NG OK NG
9 Dimensi dan Arah Braket Caliper & Visual OK / NG OK NG
10 Kerataan Cat Dasar Visual Rata
11 Urutan Penataan Leaf & Arah Potong Visual Urut & Lengkap OK NG

B ASSY LEAF
1 Gap Wrapper ( * ) Linier Scale OK / NG mm OK NG
2 Squarness ( * ) Squarness Gauge OK / NG Max. mm OK NG
3 Gap Antar Leaf / Gap Ujung Taper Gauge OK / NG / mm OK NG
4 Free Camber Main / Helper Before SLT ( * ) Straight & Linier Scale OK / NG / mm OK NG
5 Arah Center Bolt Visual C T OK NG

C SETTING - TESTING
1
2
3
Setting Load ( * )
Total Thickness ( * )
Free Camber Main / Helper After SLT ( * )
Data SLT
Caliper
Straight & Linier Scale
OK / NG
OK / NG
OK / NG /
Kgf
mm
mm
OK
OK
OK
NG
NG
NG
TOOLS :
• KALIPER
4 Overall Length at Free Camber ( * ) Linier Scale / Roll Meter OK / NG mm OK NG

D PRESS CLIP
1 Assy Width Box Gauge OK / NG Max. mm OK NG

• JIG/ GAUGE
mm OK NG
2 Dimensi Baut Klip + Pipa Caliper OK / NG
mm OK NG
3 Arah Baut Klip (Viewed from A Side) Visual L R OK NG
4 Torsi Center Bolt ( * ) Torque Wrench OK / NG Kgf.m(N.m) OK NG
5
6
7
Caulking Center Bolt
Gap antara Klip dengan Leaf ( * )
Gap Flatness (Length of Flatness/200) ( * )
Visual
Taper Gauge / Fuller
Straight & Taper Gauge
OK / NG
OK / NG
Max.
Max.
mm
mm
OK
OK
OK
NG
NG
NG
• 1 SET PRODUK LEAF
• 1 PRODUK COIL
E FINISH PAINT
1 Jenis Cat Finish SOP / Drawing Check Di Awal shift & ketika OK NG
ada perubahan komposisi (Cat
2 Viscositas Cat Finish ( * ) Iwata Cup & Stop Watch OK / NG Detik / Thinner) OK NG

• DRAWING LEAF & COIL

3 Ketebalan & Kerataan Cat Finish ( * ) Delta Scope & Visual OK / NG Min. 35 µm & Rata OK NG

F PART NUMBER
1 Part Number Visual OK NG
2 Posisi Marking, Ranking & Part. No Visual OK NG

• IRS LEAF & COIL

Inside Diameter EF / Bushing ( A ) Ø ± OK NG
3 Plug Gauge OK / NG
Inside Diameter EF / Bushing ( B ) Ø ± OK NG
Eye Width EF / Height Of Bushing ( A ) mm OK NG
4 Caliper / Width Gauge OK / NG
Eye Width EF / Height Of Bushing ( B ) mm OK NG
D ip erik s a D ib u a t
: ITEM CHECK FIT FUNCTION

IRS
Keterangan :
* Beri Tanda ( 0 ) Bila hasil pemeriksaan dinyatakan Sesuai dengan standart
* Beri Tanda ( x ) Bila hasil pemeriksaan dinyatakan Tidak Sesuai dengan standart
* Untuk item pemeriksaaan yang bertanda ( * ) cantumkan hasil pengukuran pada kolom S ta ff Q C QC P ro d u k si
* PASTIKAN ARAH SHIM CASTER TIDAK TERBALIK D a te : S h ift : I / II / III