A Simple Slide Show on 7

QC Tools
Presented by
Md. Rabiul Hasan
Sr. Deputy Assistant Director
Compressor QC
Titles
• Flow Chart
• Cause & Effect Diagram ( Fishbone diagram)
• Checksheet
• Histogram
• Pareto Chart
• Scatter Diagram
• Control Chart
Flow Chart ( Process Flow Diagram)
• A diagrammatic representation that illustrates the sequences of
operation to be performed to get the desired result.
• Used in analyzing designing, documenting or managing a process or
program in various field.
• Start from top to down, from left to right.
• Start symbol only appears once but end symbol appear more.
• One array graph for the same path.
• Improve to understand the process.
• Identifies problematic area & improvement opportunities.
Cause and Effect Diagram ( Fishbone
Diagram)
• Represents between the meaningful relationship between the cause and
its effect.
• Four Steps to identify:
1. State the undesirable effect.
2. Identify the cause groups.
3. Identify cause and sub-causes.
4. Identify potential root cause.
• Helps to determine the root cause.
• Increase process knowledge & group participation.
Cause and Effect Diagram ( Fishbone
Diagram)
Checksheet
• A systemic method of collecting, recording and presenting the
relevant data in a simple manner.
• Can collect qualitative quantitative data.
• Used to monitor process performance.
• Used to track defect item, defect location & cause of the defect.
• Can save time to collect data.
Checksheet

5 Steps
Take the
Testing final
approval for
Construction use.

Determine
5W & 2 W

Establish
what
information
is needed.
Histogram
• A bar chart representing the frequency distribution of the from a
process.
• Only one parameter can be used for constructing this chart.
• It can summarize large dataset graphically.
• Confirms measurement of specification.
• Assist to decision making in the ongoing process.
Histogram

Collect &
record the Determine
data the number Construct
points of intervals the graph

Compute Summariz Analyze

the range e the data the pattern
of the
chart
Pareto Chart
• Is a diagram that shows the order of largest of occurrences by item or by classes
and cumulative sum total.
• Combination of bar graph & line
• A bar graph is arranged in descending order of height from left to right while a
line graph represents
• Bar graph shows the number of defects & line graph shows cumulative
percentage of defect.
• Can easily distinguish between vital few & trivial many.
• Displays the relative importance of causes of the problem.
• Helps the team to focus on those causes that will have greatest impact when
solved.
Scatter Diagram
• Used to study & identify the possible relationship between two variables.
• Used to establish the existence of a correlation, type of correlation,
strength of the relation.
• A graph in which the values of two variables are plotted two axes of the
graph, the pattern of the resulting points will say the correlation between
two variable.
• Beneficial to confirm a hypothesis between two variables.
• Used for providing relation between cause and effect
• Does not applicable more than 2 variable.
Pareto Chart

Identify
Draw the Vital few
axes, from the
Sort data & Construction Trivial
calculate of bars, draw many by
cumulative the using 80:20
Collect frequency. cumulative principle &
data percentage plan further
line, Title & action
Select label the
the chart.
problem
Pareto Chart
Scatter Diagram

Choose an Construct the

Collect data for
independent Graph and Interpret the
we have to find
and dependent titles & trend graph
a correlation.
variable. line
Control Chart
• Statistical tools used to differentiate between process variation
resulting from a common cause & special cause.
• This chart is classified as per recorded data is variable or attribute.
• Gives the variation of common cause & special cause of variation.
• Determine whether the process is stable or not.
• Helps in predicting process performance.
• Indicates that the process is in control or not.
Control Chart

Compute
Determine the Plot the
Collect the the overall average of data in the
data average the range graph

Calculate Calculate Calculate Interpret

the the range the control the graph
subgroup limit for
average X-bar and
R Chart