Emerging trends in Manufacturing Industry

Introduction :
• Globalization is initiated in 1950 onward , after II world
war in US & Europe.ie. free trade market & no
boundary line.
• Porch auto company ( French ) wants to buy
Foxwagaon ( German ) company ,German Govt was
very reluctant & made laws for not to acquirer from
outside .however gets resolve in 2005 .& now Porch
won the battle.
• Walt Mart has turnover of 300 billon dollar, which is
more than Bangladesh country.
• More quality , more functionality , in less time , with
less cost .It’s a common story in today’s market place.
• The increase competition & requirement to operate on
a global scale , these more challenging to meet.
History :
• India is democratic, republic; socialist, federal,
communist country .The constitution is based on these
fundamentals.

• Hence the culture, trade, policy , strategy law has

may dimension.

• English, French, Portuguese, Dutch rule to India with

the trade as an initiation

• India is agriculture country & industry revolution in a

globally executed from 1992 onward.
India as Manufacturing hub
• Material cost of any finish goods is contributing – 60% to 65 %
• Conversion cost ---- 10% 12
%
• Labour cost ---- 20% in
US , 3% to 7 % in China , 4% to 10 % in India
• Logistic cost ----- 5% to 10 %

• And hence Manufacturing is shifted from US, Europe to India &

China
• Similarly paying power is increased in India & china as
economy is growing .same time there economy is slow down in
developed country
Industry classification:
• Manufacturing Automobile
• Steel
• Chemical
• Telecommunication
• Hospitality
• Software
• Entertainment
• Others industries
Manufacturing techniques:
• Quality control
• Quality Assurance
• Quality reliability
• Self certification
• TQM
• SPC & process capability ( Cpk)
• FMEA
• DFMEA
• Six Sigma
• TPM
• 5S
• Kaizen
• ISO -9000 Certification
• Bench Marking
• Quality Function Deployment ( QFD )
• Business Process Reengineering ( BPR )
Software tools :
• ERP ----- SAP , People soft , Ban , Oracle manufacturing ,
Edward & many has home ground solution

• CRM ---- Sible , oracle , SAP

• PLM --- Team center , innovia , Windchill , Smart team ,

Matrix one , SAP

• SRM ---- SAP , Ban

• CAD / CAM --- Pro-E , Catia , NX , Idea

• CAE ----- Heper mesh

Processes :

• Toyota Manufacturing system

• Low cost Automation (conveyor & material

handling)

• Technology up gradation (Robotics) for

improving the productivity & quality
Time to market :
• Big drivers for large value added
enterprise initiative including
• Margining & acquisition ( M & A )
• Technology transfer
• Brand equity
• Outsourcing
• Private equity
• Compliance
• Financial transformation
• Human resource transformation
Objective

• Market share
• Customer relation
• Adopting Best practices
• Benchmark
Sum up

• Needs to align education system with changing

industry scenario
• Enhanencement is practical approach
• Update the skill set ( continuously )
• Innovation for solving the problems
• Think global & act local