Welcome

to
MAX Infrastructure Ltd. (Unit-2)
Meghshimul, Jagir, Manikganj
Tuesday, Apr 11, 2023

“Where quality goes in before the name goes on”

• Why we are here!
Why MAX Infrastructure Ltd!

Employee
Timely Customer
Satisfactio Quality
Delivery Friendly
n

Let us go in
details
Factory Strength
Industry Quality Safe Working Manufacturing
Experience Workmanship Procedure Process

• Leader of the • Leading Staff • Compliance of • Automatic and

market for more and officers are OHSAS semi automatic
than 34 years! well 18001:2007 machinery.
• Multiple types experienced • Precision
with complex from similar Engineering
structural project industry! • Abundance in
implementations! • Compliance of Raw materials
• Served country international • Brand
leading customers! codes & consumables
standards!
• Regular training
& feedback!
Industry Experience; Few selected clients:
 Capital Machinery
Cutting:
 2m x 6m Hydraulic Shear
 1 x CNC Flame Cutting Machine
 6 x Auto Cutter Machines
 1 x Hydraulic Ironworker Machine
Profile Drawing:
 Roll Forming Machine (Roof &
Wall)
 Roof Curving Machine
 “Z” Purlin Roll Former
 “C” Purlin Roll Former

Welding:
 3 x Automated SAW Lines
 12 x SMAW Machines
 15 x FCAW Machines

Finishing:
 1 x Shot Blasting Machine
 3x Airless Spray Machines
 1 x Portable Sand Blasting Machine
CNC Variable Rack Type Guillotine Shearing Machine:
Technical Parameter :
• Maximum Shearing thickness (25mm)
• Maximum Shearing Width (6000 mm)
CNC Flame Cutting Machine:
Technical Parameter :
Transverse gauge: 4000mm
• Effective cutting width: 230-3200mm
• Track Length: 12000mm
• Effective Cutting length: 9500mm
• Cutting thickness: 6-70mm (Single torch 100mm)
• CNC flame cutting torch: 2 sets
• Strip flame cutting torches: 9 sets
• CNC system: Spain Fagor CNC system
Auto Cutter Machine:
Technical Parameter :
• Cutting Speed: 150-800 mm/min
• Max Cutting Thickness: 5-30 mm
Hydraulic iron Worker & Punching Machine:
Technical Parameter :
• Punching Force: 165 Ton
• Punching Capacity: ø37 x 32
• Angle Shearing (90°): 205 x 205 x 20
• Flat Bar Shearing: 760 x 20
• Round Bar Shearing: ø60
• Square Bar Shearing: 60 x 60
• Channel Shear: 203*
• I Beam Shear: 203*
Magnetic Drill Machine:
Technical Parameter :
• Model : GBM 50-2
• Rated Power Input: 1200 W
• Laser Type : 635 nm
• Annular Cutter : 50 mm
• Twist Drill Bit: 23 mm
• Tool Holder : MT 2 –DIN 228
SAW Machine:
Technical Parameter :
• Input Voltage: 3 Phase/380V
• Frequency: 50/60Hz
• Welding Current Range: 112-1000A
• No Load Voltage: 72A
• Welding Voltage:44V
• Solder Wire: 2.4-6mm
FCAW Machine:
Technical Parameter :
• Input Voltage: AC380V
• Frequency: 50/60Hz
• Welding Current Range: 112-1000A
• Welding Voltage:44V
• Solder Wire: 2.4-6mm
SMAW Machine:
Technical Parameter :
• Input Voltage: 3 phase 380V
• Frequency: 50/60Hz
• Output Current Range: 130-630A
• No Load Voltage: 76V
• Rated Input Current:72A
Roller Conveyor Type Shot Blasting Machine:
Technical Parameter :
• Work Piece Specification
(WxHxL): 3000x1500x8000 mm
• Machine opening size (WxH): 3000x1500 mm
• Processing speed (m/min): 0.5-2
Portable Sand Blasting Machine:
Technical Parameter :
• Capacity : 2 CFT
• Hold 100 lb abresive
• Blasting Time:Upto 30 minute
• Operating Pressure: 30-150 PSI
Airless Spray Machine:
Technical Parameter :
• Model: Graco King 70
• Output Per Cycle: 180cc
• Motor Size: NXT 6500
• Max Pressure: 500 bar (7250 PSI)
• Max Air Input pressure: 7 bar (100 PSI)
• Max Free flow output: 32LPM (8.8 GPM)
Materials which can spray with Graco King 70:
Enamels, Epoxies, Fire proof paint,
High volume solid coating
Roof & Wall Panel Roll Forming Machine:
Technical Parameter :
• Cutting thickness: 0.3-0.8 mm
• Forming Stations: 25 Stations
• Transmission: By double chain
• Shaft Diameter: 80mm
• Speed of machine: 10-15m/min
• Control Device: Delta
C & Z Interchangeable Purlin Production Machine:
Technical Parameter :
• Purlin specification: C80-300mm/Z120-300mm
• Main Motor Type: Hydraulic Motor
• Speed of forming: 15-25m/min
• Material of roller:GCr15
• Main Roller stations:18 groups
• Control System: PLC Control
Roof PanelCurving Machine:
Technical Parameter :
• Control System: PLC Control
• Feeding thickness: 0.3-0.8mm
 Overhead Crane
Crane Systems:

•Overhead Type:
• 3 x10MT Cranes
Codes & Standards We follow!
MBMA 2010: FABRICATION PROCESS
AWS D1.1 2015: STRUCTURAL WELDING CODE

AWS D1.5 2015: BRIDGE WELDING CODE

ASTM A 572/A709: STEEL PLATE

ASTM A 653: GI COIL FOR PURLIN & DECK

ASTM A 792: SHEETING ITEMS

ASTM A53: PIPES

Quality Management System
How it works! QMS;
STAGE BY
TWO STAGE
MAJOR Pre • Raw materials
TOOLS TO Production • Consumables
WORK • Every step of the whole
During production process
Productio starting from cutting to
n dispatch.

Weld After
QAP productio
• Customer’s
Map n
feedback
QMS in the production process
Q/C Checkpoint
PLATE CUTTING
RAW MATERIAL:
(CNC CUTTER, SHEAR
ASTM A-709 (OR EQUIVALENT)
MACHINE, AUTOCUTTER)

Q/C Checkpoint
DRILLING (BASEPLATES,
ENDPLATES)
I-SECTION BUILD-UP
(SAW WELDING)

DISPATCH PLATE CUTTING

(IRON WORKER MACHINE) Q/C Checkpoint
Q/C Checkpoint
STRUCTURAL
MEMBER FIT-UP
(MIG WELDING)
Q/C Checkpoint

PAINTING SHOT BLAST GRINDING

Q/C Checkpoint
Quality Management System
Quality Assurance Plan [QAP]

Process
RM Chemical
Properties;
Document
Inspectio Cutting &
review WPS Built-up
MTC
n
Mechanical Fitting &
Properties Weld map Welding

Surface
Physical Welder preparation &
Dimensions Qualification Painting

Loading
PRODUCTION PROCESS
&
SUBSEQUENT QUALITY
CONTROL
Quality Management System
Inspection & Test Procedure for Cutting Section

Visual Inspection
-Dimensions check wrt Shop Drawing
-Bevel / Edge preparation
 Production Process: Cutting & Built-up
Precision Engineering

Shear M/c: Thickness range up to 25mm, I Section Making by SAW machine

Size: 2m x 6m
Quality Management System
Inspection & Test Procedure for Built up Section

Visual Inspection prior and after assembly

-Dimensions check wrt Shop Drawing for web and flanges.
- Hole sizes and surfaces check
-Right angle, alignment, centering & other fitting parameters.
-Weld size & weld defect check [leg length, throat thickness, etc]
Quality Management System
Inspection & Test Procedure for Fitting only

Visual Inspection during fitup & prior welding

-Dimensions check wrt Shop Drawing for all mechanical fasteners.
- Hole sizes, surfaces & hole quanty check
-Right angle, alignment, centering & other fitting parameters.
-Verify camber / sweep & Pasted Stickers
Quality Management System
Inspection & Test Procedure for final welding works

Visual Inspection of the member thoroughly

-Dimensions check wrt Shop Drawing for all mechanical fasteners.
-Right angle, alignment, centering & other fitting parameters.
Weld inspection
- Visual, UT, DPT
Quality Management System
Inspection & Test Procedure for shot blast & Paint

DFT check after painting

End of Main Frame Production!

We are going to see

the cold form items!
Quality Management System
Inspection & Test Procedure for Cold Form

Visual Inspection for CF

-Dimensions
-Color
-Profile
LET’S SEE
THE STOCK
AND
DISPATCH
FG Dispatch, RM Stack & Warehouse
FG Dispatch, RM Stack & Warehouse
FG Dispatch, RM Stack & Warehouse
FG Dispatch, RM Stack & Warehouse
Project Specific
Heavy &
Critical Works
Project Specific Data
Sreepur Powerplant
Project Specific Data
Bangladesh Railway (Iconic Project)
Project Specific Data
Bangladesh Railway (ALDLP)
Project Specific Data
Bangladesh Railway (ALDLP)
Project Specific Data
Bangladesh Railway (ALDLP)
Thank you !