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Supplier
SUPPLIER NAME

PROBLEM IDENTIFICATION,
CORRECTIVE
& PREVENTIVE ACTION

DESKRIPSI PROBLEM
Part Name :
Part Number :
Model :
Problem : Ilustrasi Faild part
Ditemukan :
Qty :
No. QPR :
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Supplier QPR GKD

QPR dari GKD

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Supplier DETAIL PROBLEM
ACTUAL DIMENSI FAILD PART

Dilengkapi data dimensi Faild part sesuai CS atau drawing,serta data dimensi
lainnya sebagai pendukung ke root cause.

STANDARD
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Supplier

NO ACTION PIC DUE DATE STATUS

Sortir stock di PT. Customer GKD

1 OK = …… pcs, NG = …… pcs (Return)
#Bila tidak ada kolom dihapus

Sortir stock di PT. GKD

2 OK = ….. pcs, NG = …… pcs

Sortir stock di internal Supplier

3 OK = ….. pcs, NG = …… pcs

Identitas sortir marking part New Improvement.

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Supplier

MATERIAL PROCESS I PROCESS II PROCESS III

1.Proses ….. 1.Proses ….. 1.Proses …..

2.Proses….. 2.Proses….. 2.Proses…..
3.proses… 3.proses… 3.proses…
Dst… Dst… Dst…

FINAL
DELIVERY INSPEC STORAGE
TION

DEFECT OCCUR
DEFECT OUTFLOW
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Supplier DATA DAN FAKTA

1.Simulasi process untuk membuat duplikasi sesuai Faild part.

2.Treacibility process produksi pada faild part
-prod tgl brp?
-Delv.tgl brp?
-Terima info problem tgl brp?
3.Data inspection saat produksi faild part.
4.Data parameter mesin, dan parameter Dies saat produksi Faild part.
5.Standard kerja (SOP), WI, PIS serta QCPC, FMEA Regular.
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Supplier
ROOT CAUSE ANALYSIS & COUNTERMEASURE
ROOT CAUSE DEFFECT OCCURENCE
Why-why analysis (Faktor 4 M-1 dan 4W)

Faktor Problem Why I Why II Why III Why IV How

Man
Methode
Machine
Environment

COUNTERMEASURE
No Description PIC DD Remarks
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Supplier DATA DAN FAKTA

I. Kondisi Final inspection, penyebab lolos ke Customer.

(video/foto)
II. Review Standard kerja (SOP), WI,
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Supplier
ROOT CAUSE ANALYSIS & COUNTERMEASURE
ROOT CAUSE DEFFECT FLOW OUT
Why-why analysis (Faktor 4 M-1 dan 4W)

Faktor Problem Why I Why II Why III Why IV How

Man
Methode
Machine
Environment

COUNTERMEASURE
No Description PIC DD Remarks
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Supplier
EVIDENCE

EVIDENCE IMPROVEMENT

Sesuai yang dijanjikan dalam countermeasure

Before After
 EVIDENCE
EVIDENCE STANDARIZATION

I. Perubahan 3 Living document

1. Control Plant (QCPC)
2. FMEA
3. WI

2. Revisi Part Inspection Standard (PIS)

Before After