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STRUCTURAL STEEL WORKS

STRUTTING WORKS
China Communications Construction Company Ltd.
China Communications Construction Company Ltd.
CONTENTS
• Inspection and Test Plan
• Method Statement & Risk Assessment
• Shop Drawings Approval
• Material Approval
• Storage of Materials
• Tools and Equipment
• Work Inspection Forms and Checklist
• Work Procedure and Quality Checks
• Good Construction Practices
• Non-Conformance Activity

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China Communications Construction Company Ltd.
Introduction

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China Communications Construction Company Ltd.
TYPES OF STEEL
• High Carbon Steel
- composed of iron and carbon with more percentage of carbon
• Mild Steel
- composed of iron and carbon but very low content of carbon
• Medium Carbon Steel
- has a normal content of carbon
• Stainless steel
- the most resistant type of steel. It contains carbon, Chromium and Nickel
• Hot Rolled Steel
- hot rolling is a mill process which involves rolling the steel at a high temperature

• Cold Form Steel


- cold rolled steel is essentially hot rolled steel that has had further processing.
The steel is processed further in cold reduction mills, where the material is cooled

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TYPES OF STEEL
Common Types of Manufactured Steel

Wide Flange
Steel Angle C Channel Steel Tubing

Steel Plates Flat Bars Round Bars Steel Strands


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TYPES OF STEEL
Common Types of Manufactured Steel

Threaded Rod Bolt Nut

Washer Shear Stud

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Quality Procedure

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China Communications Construction Company Ltd.
Documentation Material Inspection &
Material Testing Material Blasting
Submission & Approval Sampling

Painting NDT Visual Inspection Fit – Up Inspection


and Welding

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China Communications Construction Company Ltd.
What is BC1 : 2012 ???
 BC 1: 2012 is the design guide on use Alternative Steel
Materials to BS: 5950.

 Objective of this design guide is to ensure that only


1. adequate (in terms of material performance) and
2. reliable (in terms of Quality Assurance)

 Steel materials Assessment shall classify the Steel Materials into


different classes: CLASS 1, 2 and 3

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China Communications Construction Company Ltd.
Mode of Assessment

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China Communications Construction Company Ltd.
What is BC1 : 2012 ???
 BC 1: 2012 is the design guide on use Alternative Steel
Materials to BS: 5950.

 Objective of this design guide is to ensure that only


1. adequate (in terms of material performance) and
2. reliable (in terms of Quality Assurance)

 Steel materials Assessment shall classify the Steel Materials into


different classes: CLASS 1, 2 and 3

China Communications Construction Company Ltd.


China Communications Construction Company Ltd.
Work Procedure – Horizontal Element
RC Contractor to allow Concrete Specialist to install Thermocoupler and ensure these equipment are
not damaged during casting

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Work Procedure – Horizontal Element

CONCRETE TO BE USED

G40 PBFC SL 160-210mm


28SF CAPC 6hrs RTD 3CCPB
32°C

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Work Procedure – Horizontal Element
Keeping the side formwork until
Application of Curing
temperature monitoring has Plastic Sheet or Canvass Sheet
Compound
completed

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Wall / Column Casting

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China Communications Construction Company Ltd.
Work Procedure – Vertical Element

Setting Out Reinforcement Installation &


M&E Embedment

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Work Procedure – Vertical Element

Formwork Installation Concreting Works

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Work Procedure – Vertical Element
Curing Compound Application

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Work Procedure – Horizontal Element
Wall Construction Joint Treatment

New Concrete

Constructions Joint
Old Concrete

RC Contractor are required to provide a key on


construction joint area.
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Good Construction Practices

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China Communications Construction Company Ltd.
No Rebar Touching the Formwork Formwork Alignment

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China Communications Construction Company Ltd.
Consistent Rebar Spacing

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China Communications Construction Company Ltd.
Provide Sufficient Concrete Spacer

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China Communications Construction Company Ltd.
Verticality Check

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Squareness Check

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China Communications Construction Company Ltd.
Seal all Formwork Gap Cleaning of area to be cast

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China Communications Construction Company Ltd.
Casting level of wall/column to be 10-15 higher
than beam/slab soffit level Protection of Completed Structure

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China Communications Construction Company Ltd.
Application of Formwork Oil on the Formwork

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China Communications Construction Company Ltd.
Good Housekeeping

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China Communications Construction Company Ltd.
Non Conformance Activities

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China Communications Construction Company Ltd.
Non-Conformance Activity
Construction Joint Treatment

High Rib Mesh are not allowed to use in ARC Project including hacking of
construction joints to remove the mesh
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Non-Conformance Activity
Loss of grout exposing the aggregate / Honeycomb

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Non-Conformance Activity

Overcast Column Bulging Wall

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Non-Conformance Activity

Misaligned Casting Unacceptable Formwork Gap

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Non-Conformance Activity
Honeycomb / Exposed rebar Poor Housekeeping

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Non-Conformance Activity
Wrong Storage of Rebar Rebar Touching the Pipes

China Communications Construction Company Ltd.


THANK YOU

China Communications Construction Company Ltd.


China Communications Construction Company Ltd.

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