HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBES
The following velocities are recommended to keep the energy loss to the minimum:

Service lines Velocity (Feet / Second) Velocity (Metres/Second)

Suction or Intake 150cSt-------- 2.0 150cSt-------- 0.6
lines 100cSt-------- 2.5 100cSt-------- 0.75
50cSt-------- 4.0 50cSt-------- 1.20
30cSt-------- 4.3 30cSt-------- 1.30
Return or Drain 5.6 to 14.9 1.7 to 4.5
lines
Pressure Lines 25 bar-------------8.25 to 9.9 25 bar-------------2.5 to 3
50 bar-------------11.5 to 13.2 50 bar-------------3.5 to 4
100 bar----------- 14.9 to 16.5 100 bar-----------4.5 to 5
200 bar----------- 16.5 to 19.8 200 bar-----------5 to 6
200 bar--------- 19.8 to 29.7 200 bar--------- 6 to 9
 HYDRAULIC TUBES AND FITTINGS

SPECIFICATION FOR HYDRAULIC TUBES

CARBON STEEL TUBING :

Seamless, cold drawn, normal annealed, NBK(normalized) as per DIN 2391, Part 2.
Fine grain quality (RR) St 37.4 –DIN 1630
Suitable for welding & cold bending with tube benders or hand bending.
Phosphated and oiled (Inside, outside)
Tolerance according to DIN 2391, Part 1.
Tensile Strength = 340 N/mm 2 min.
Yield Point = 235 N/mm 2 min.
Elongation = 25% minimum

STAINLESS STEEL TUBING

Seamless, cold drawn,free of scale, heat treated according to DIN 17458 table 6., high
quality drawn tubing, according to ASTM A269 or A213 or equivalent 304 / 316
Hardness Rb 80 (HV (VPN) 180) or less
Tubing shall be free free from scratches, suitable for bending and flaring
Steel type 1.4571-X6CrNiMoTi17122,
Steel type 1.4541-X6CrNiTi 1810
Tensile strength = 500 N/mm 2 min.
Yield Point = 235-245 N/mm 2 min.
Elongation = 35% min.
 HYDRAULIC TUBES AND FITTINGS

TUBE SELECTION – FLOW RATE Vs TUBE ID (IN METRIC UNITS)

LPM Pressure Line Return Line Suction Line
Dia in mm Dia in mm Dia in mm

4.0 3.340 5.280 8.360

8.0 4.723 7.467 11.823

10.0 5.281 8.348 13.218

14 6.249 9.878 15.640

18 7.085 11.201 17.734

22 7.833 12.383 19.606

26 8.515 13.461 21.314

30 9.147 14.460 22.895

34 9.738 15.394 24.373

38 10.295 16.274 25.767

 HYDRAULIC TUBES AND FITTINGS

TUBE SELECTION – FLOW RATE Vs TUBE ID (IN METRIC UNITS)

LPM Pressure Line Return Line Suction Line

Dia in mm Dia in mm Dia in mm

40 10.562 16.697 26.437

50 11.809 18.668 29.557

60 12.936 20.449 32.378

70 13.972 22.088 34.972

80 14.937 23.613 37.387

90 15.843 25.045 39.655

100 16.700 26.400 41.800

150 20.453 32.333 51.194

200 23.617 37.335 59.114

300 28.925 45.726 72.400

400 33.400 52.800 83.600

500 37.342 59.032 93.468

 HYDRAULIC TUBES AND FITTINGS

STEEL TUBING SIZES USED IN INDUSTRIES

Tube Toleranc Wall Tub Design Design Burst Weigh purpose
OD e on OD Thk. e ID Pressur Pressur Pressur t
mm mm mm e e e Kg/m
Case I Case Bar
Bar III
Bar
6  0.1 1.0 4 389 374 1680 0.123 Hyd.

8  0.1 1.5 5 431 414 1860 0.240 Grease,Lube

10  0.1 1.0 8 282 249 870 0.222 Pneu

10  0.1 1.5 7 373 358 1380 0.314 Hyd.

12  0.08 1.0 10 235 210 760 0.271 Pneu.

12  0.08 2.0 8 409 393 1580 0.493 Grease,Lube

15  0.08 1.5 12 282 249 980 0.499 Pneu.

16  0.08 2.0 12 353 305 1170 0.691 Hyd.

20  0.08 2.5 15 353 305 1220 1.079 Hyd.

22  0.08 1.5 19 192 174 590 0.758 Pneu,

22  0.08 2.0 18 256 228 850 0.986 Grease, lube

 HYDRAULIC TUBES AND FITTINGS

STEEL TUBING SIZES USED IN INDUSTRIES

Design Design
Burst
Tube Wall Tube Pressur Pressur Weigh
Tolerance Pressur
OD Thk. ID e e t purpose
on OD e
mm mm mm Case I Case III Kg/m
Bar
Bar Bar

25  0.08 3.0 19 338 294 1050 1.628 Hyd.

28  0.08 1.5 25 151 139 450 0.980 Pneu

28  0.08 2.5 23 252 224 770 1.572 Grease

30  0.08 4.0 22 376 323 1250 2.565 Hyd.

35  0.08 2.0 31 161 147 470 1.628 Pneu,

38  0.08 4.0 30 297 261 970 3.354 Hyd.

42  0.08 3.0 36 201 182 580 2.885 Hyd.

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

 HYDRAULIC TUBES AND FITTINGS

HYDRAULIC TUBE FITTINGS

HYDRAULIC HOSES AND HOSE CONNECTORS

Hydraulic hose selection is based on     

 Size
 Temperature
 Application
 Materials
 Pressure capacity
 Hose ends
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC HOSES
SAE J517 - STANDARD
This hose should be used with petroleum- and water-based hydraulic
fluids, within a temperature range from -40° to 100° C.
SAE 100R1
Type A - Consists of an inner tube of oil-resistant synthetic rubber, a
single wire braid reinforcement, and an oil- and weather-resistant
synthetic rubber cover. A ply, or braid, of suitable material may be used
over the inner tube or over the wire reinforcement (or both) to anchor
the synthetic rubber to the wire.
Type AT - Same construction as Type A, except it has a cover designed
to assemble with fittings which do not require removal of the cover or
any portion of it.

This hose should be used with petroleum- and water-based hydraulic

fluids, within a temperature range from -40° to 100° C.
It consists of an inner tube of oil-resistant synthetic rubber, steel-wire SAE 100R2
reinforcement according to hose type, as detailed below, and an oil- and
weather-resistant synthetic rubber cover. A ply, or braid, of suitable
material may be used over the inner tube and/or over the wire
reinforcement to anchor the synthetic rubber to the wire.
Type A - This type has two braids of wire reinforcement
Type B - This type has two spiral plies and one braid of reinforcement
Type AT - This type is the same as Type A, but has a cover designed to
assemble with fittings which do not require removal of the cover or any
portion of it.
Type BT - This type is the same as Type B, but has a cover designed to
assemble with fittings which do not require removal of the cover or any
portion of it.
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC HOSES
SAE J517 - STANDARD
SAE 100R3
This hose should be used with petroleum- and water-based
hydraulic fluids, within a temperature range from -40° to 100° C.
It is constructed with an inner tube of oil-resistant synthetic
rubber, two braids of suitable textile yarn, and an oil- and
weather-resistant synthetic rubber cover.

SAE 100R4
This hose should be used in low pressure and vacuum
applications, with petroleum- and water-based hydraulic fluids,
within a temperature range from -40° to 100° C.
It is constructed with an inner tube of oil-resistant synthetic
rubber, a reinforcement consisting of a ply, or plies, of woven or
braided textile fibers with a suitable spiral of body wire, and an
oil- and weather-resistant synthetic rubber cover.

SAE 100R5
This hose should be used with petroleum- and water-based
hydraulic fluids, within a temperature range from -40° to 100° C.
It is constructed with an inner tube of oil-resistant synthetic
rubber reinforced with two textile braids separated by a high-
tensile-strength steel-wire braid. All of the braids are impregnated
with an oil- and mildew-resistant synthetic rubber compound.
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC
HYDRAULICHOSES
HOSES
SAEJ517
SAE J517--STANDARD
STANDARD
This hose should be used with petroleum- and water-based SAE 100R6
hydraulic fluids within a temperature range from -40° to 100° C.
It consists of an inner tube of oil-resistant synthetic rubber, one
braided ply of suitable textile yarn, and an oil- and weather-
resistant synthetic rubber cover.

This thermoplastic hose should be used for synthetic,

petroleum-, and water-based hydraulic fluids in a temperature
range from -40° to 93° C. SAE 100R7
It consists of a thermoplastic inner tube resistant to hydraulic
fluids with suitable synthetic-fiber reinforcement and a hydraulic
fluid- and weather-resistant thermoplastic cover. Nonconductive
100R7 is identified with an orange cover and appropriate lay
line. Its pressure capacity is similar to that of 100R1.

This high-pressure thermoplastic hose should be used with

synthetic, petroleum- and water-based hydraulic fluids within a SAE 100R8
temperature range from -40° to 93° C.
It consists of a thermoplastic inner tube resistant to hydraulic
fluids with suitable synthetic-fiber reinforcement and a hydraulic
fluid- and weather-resistant thermoplastic cover. Nonconductive
100R8 is identified with an orange cover and appropriate lay
line. Its pressure capacity is similar to that of 100R2.
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC
HYDRAULICHOSES
HOSES
SAEJ517
SAE J517--STANDARD
STANDARD
This hose should be used with petroleum- and water-based
hydraulic fluids within a temperature range from -40° to
100° C. SAE 100R9
Type A - This type consists of an inner tube of oil-resistant
synthetic rubber, four spiral plies of wire wrapped in
alternating directions, and an oil- and weather-resistant
synthetic rubber cover. A ply, or braid, of suitable material
may be used over the inner tube and/or over the wire
reinforcement to anchor the synthetic rubber to the wire.
Type AT - This type is the same construction as Type A,
but has a cover designed to assemble with fittings which do
not require removal of the cover or any portion of it.

This hose should be used with petroleum- and water-based

hydraulic fluids within a temperature range from -40° to SAE 100R10
100° C.
Type A - This type consists of an inner tube of oil-resistant
synthetic rubber, four spiral plies of heavy wire wrapped in
alternating directions, and an oil- and weather-resistant
synthetic rubber cover. A ply, or braid, of suitable material
may be used over the inner tube and/or over the wire
reinforcement to anchor the synthetic rubber to the wire.
Type AT - This type has the same construction as Type A,
but its cover is designed to assemble with fittings which do
not require removal of the cover or any portion of it.
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC HOSES
SAE J517 - STANDARD
This hose should be used with petroleum- and water-based
hydraulic fluids within a temperature range from -40° to
100° C. SAE 100R11
It consists of an inner tube of oil-resistant synthetic rubber,
six spiral plies of heavy wire wrapped in alternating
directions, and an oil- and weather-resistant synthetic rubber
cover. A ply, or braid, of suitable material may be used over
the inner tube and/or over the wire reinforcement to anchor
the synthetic rubber to the wire.

This hose should be used with petroleum- and water-based

hydraulic fluids, within a temperature range from -40° to SAE 100R12
121° C.
It consists of an inner tube of oil-resistant synthetic rubber,
four spiral plies of heavy wire wrapped in alternating
directions, and an oil- and weather-resistant synthetic rubber
cover. A ply, or braid, of suitable material may be used over
the inner tube and/or over the wire reinforcement to anchor
the synthetic rubber to the wire.

This hose should be used with petroleum- and water-based SAE 100R13
hydraulic fluids, within a temperature range from -40° to
121° C.
It is constructed with an inner tube of oil-resistant synthetic
rubber, followed by multiple spiral plies of heavy wire
wrapped in alternating directions, and concluding with an oil-
and weather-resistant synthetic rubber cover. A ply, or braid,
of suitable material may be used over the inner tube and/or
over the wire reinforcement to anchor the synthetic rubber to
the wire.
 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC
HYDRAULICHOSES
HOSES
SAEJ517
SAE J517--STANDARD
STANDARD
This hose should be used with petroleum-, synthetic-, and
water-based hydraulic fluids within a temperature range from -
54° to 204° C. SAE 100R14
Type A - This type consists of an inner tube of
polytetrafluorethylene (PTFE) reinforced with a single braid of
type 303XX stainless steel.
Type B - This type has the same construction as Type A, but
has the additional feature of an electrically-conductive inner
surface to prevent buildup of an electrostatic charge.

This hose should be used with petroleum-based hydraulic fluids SAE 100R15
within a temperature range from -40° to 121° C.
It consists of an inner tube of oil-resistant synthetic rubber,
multiple spiral plies of heavy wire wrapped in alternating
directions, and an oil- and weather-resistant rubber cover. A
ply, or braid, of suitable material may be used over or within
the inner tube and/or over the wire reinforcement to anchor the
synthetic rubber to the wire.

SAE 100R16
This hose should be used with petroleum- and water-based
hydraulic fluids, within a temperature range from -40° to 100°
C.
It consists of an inner tube of oil-resistant synthetic rubber,
steel wire reinforcement of one or two braids, and an oil-and
weather-resistant synthetic rubber cover. A ply, or braid, of
suitable material may be used over the inner tube and/or over
the wire reinforcement to anchor the synthetic rubber to the
wire.
 HYDRAULIC HOSES AND HOSE CONNECTORS
HYDRAULIC HOSES-PRESSURE RATINGS
Type of fluid Pressure range

Petroleum Synthetic High-water

SAE# Temp.* psi ID, in. psi ID, in.
oil oil content

100R1 x   x 1 3,000 3/16 375 2

100R2 x   x 1 5,000 3/16 1,000 2-1/2

100R3 x   x 1 1,500 3/16 375 1-1/4

100R4 x   x 1 300 3/4 35 4

100R5 x   x 1 3,000 3/16 200 3

100R6 x   x 1 500 3/16 300 3/4

100R7 x x x 2 3,000 3/16 1,000 1

100R8 x x x 2 5,000 3/16 2,000 1

100R9 x   x 1 4,500 3/8 2,000 2

100R10 x   x 1 10,000 3/16 2,500 2

100R11 x   x 1 12,500 3/16 2,500 2-1/2

100R12 x   x 3 4,000 3/8 2,500 2

100R13 x   x 3 5,000 3/4 5,000 2

100R14 x x x 4 1,500 1/8 600 1-1/8

100R15 x     3 6,000 3/8 6,000 1-1/2

100R16 x   x 1 5,000 1/4 1,625 1-1/4

* Temperatures: 1 = -40° to 100°C; 2 = -40° to 93°C; 3 = -40° to 121°C; 4 = -54° to 204°C

 HYDRAULIC HOSES AND HOSE CONNECTORS

HYDRAULIC HOSES-END FITTINGS

To identify a Hose fitting:

 type of seat — inverted (BSPP & DIN), regular (JIS & Komatsu) or
flat (flange, flat-face)
 seat angle — 30o (JIS, BSP, DIN and Komatsu) or 12o (DIN), and
 type of threads — metric (DIN or Komatsu), BSP (BSPP, BSPT or
JIS), or tapered (BSPT or JIS Tapered)

     SAE standards relating to hydraulic/ pneumatic fittings and

assemblies specifically designed to eliminate leakage include:

 J514 — straight thread ports/fittings

 J518c — 4-bolt flange ports/fittings, and
 XJ1453 — the number provisionally assigned to O-ring face seal
fittings.
 HYDRAULIC HOSES AND HOSE CONNECTORS
HYDRAULIC HOSE-END FITTINGS
 HYDRAULIC HOSES AND HOSE CONNECTORS
HYDRAULIC HOSE-END FITTINGS

FLANGES PIPE FITTINGS SAE STRAIGHT THREAD

JIC 37 DEG / SAE 45 DEG. METRIC

SAE 100R5-AIR
CONDITIONING

SEAL-LOK